Table of Contents
Advertisement
Quick Links
LITE-CHECK INSPECTOR 930
INSPECTOR MODEL 930
OPERATIONS MANUAL
LITE-CHECK VEHICLE TESTER
FOR
AIR BRAKES, ELECTRICAL AND ABS
REV 1.0.1 – Feb 9, 2023
LITE-CHECK Fleet Solutions, Inc
301 N. Havana
Spokane, WA 99202
(800) 343-8579 or (509) 535-7512
1
"One Tool, One Person, One Process"
Info@lite-check.com
®
Advertisement
Table of Contents
Related Manuals for Lite-Check INSPECTOR 930
Summary of Contents for Lite-Check INSPECTOR 930
- Page 1 LITE-CHECK INSPECTOR 930 INSPECTOR MODEL 930 OPERATIONS MANUAL LITE-CHECK VEHICLE TESTER AIR BRAKES, ELECTRICAL AND ABS REV 1.0.1 – Feb 9, 2023 LITE-CHECK Fleet Solutions, Inc 301 N. Havana Spokane, WA 99202 (800) 343-8579 or (509) 535-7512 “One Tool, One Person, One Process”...
- Page 2 LITE-CHECK INSPECTOR 930 REVISION HISTORY REVISION DATE DONE BY 1.0.0 Tuesday July 12 2022 Bill H. 1.0.1 Thursday February 9 2023 Bill H.
-
Page 3: Table Of Contents
LITE-CHECK INSPECTOR 930 Contents Cautions......................5 Introduction....................6 Key Features of the Inspector 930.............7 Overview.......................8 Keyboard layout...................9 Equipment and Setup................11 LITE-CHECK INSPECTOR 930 Accessories..........12 Set-Up Procedures..................13 Important Reminders.................13 Operations....................14 Reading the Digital Display..........................14 7-Way Pin Numbers and Circuits..........................16 Remote Control..............................16 Power Supply................................17 7-Way Cable Test..............................18... - Page 4 LITE-CHECK INSPECTOR 930 Tablet Diagnostic Mode Features.............38 Lite-Check Recommended Operation Procedures.........38 Lite-Check Cloud..................41 Troubleshooting - Trailer Interface and Tablet........42 Warranty, Contact and Service Information..........44 Shipping LITE-CHECK Products..............44...
-
Page 5: Cautions
Lengthening the power cord will cause a power drop. Ø Be aware of voltage spikes. The tester will only operate on regulated power. Use a 12-volt battery or LITE-CHECK 325S Regulated Power Supply. Ø Do not charge a battery while using the tester, except mobile installations using a vehicle alternator. -
Page 6: Introduction
LITE-CHECK INSPECTOR 930 Diagnostic Tester Introduction The LITE-CHECK INSPECTOR 930 Diagnostic Test System will perform vital diagnostics of electrical and air systems on both tractors and trailers. The INSPECTOR software puts trailer ABS inspection, fault identification and troubleshooting support at the fingertips of inspectors and mechanics. -
Page 7: Key Features Of The Inspector 930
LITE-CHECK INSPECTOR 930 Key Features of the Inspector 930 Ø Remote control operation of electrical and air systems. Ø Dynamic monitoring of electrical faults. Ø Microprocessor-driven monitoring of all 7-way circuits allows direct identification of circuit conditions including: shorts, opens, open grounds, and chassis shorts. -
Page 8: Overview
SIDE 7-WAY SOCKET KEYPAD ALARM SPEAKER EMERGENCY AIR CONNECTOR SERVICE AIR CONNECTOR 7-WAY CABLE SOCKET The LITE-CHECK INSPECTOR 930 has the following components: ITEM DESCRIPTION REMOTE CCONTROL ANTENNA Antenna for use with the remote control. BLUETOOTH ANTENNA Antenna used with a Bluetooth enabled tablet. -
Page 9: Keyboard Layout
LITE-CHECK INSPECTOR 930 Keyboard layout The chart below provides a brief description of each button on the keyboard panel and on the remote control. Graphic Panel Button Remote Button Function Operates emergency EMER EMER EMER Operates service air (if SERVICE... - Page 10 LITE-CHECK INSPECTOR 930 Graphic Panel Button Remote Button Function Operates right turn circuit RIGHT RIGHT RIGHT ABS Test - Initiates the ABS test routine (30 to ABS BACK ABS BACK 45 seconds) BACK ABS Select - Enter selected option or view...
-
Page 11: Equipment And Setup
D O N O T s u p p l y t he Inspector 930 with power from the tractor when testing and... -
Page 12: Lite-Check Inspector 930 Accessories
LITE-CHECK INSPECTOR 930 LITE-CHECK INSPECTOR 930 Accessories Besides the provided items, the following LITE-CHECK items are available to enhance the INSPECTOR 930: ●Lite-Check 325S 12VDC Regulated Power Supply ●331A Pedal Actuator ●301M Service Truck Kit ◘Kit Includes: n2 - 20 FT Air Lines... -
Page 13: Set-Up Procedures
1. Read the Operations Manual and the Quick Reference Guide. 2. Mount the Tester securely. 3. Connect the INSPECTOR 930 Tester to a regulated 12 Volt, 20 amp capable power supply. Warning: A 12 volt battery charger cannot be used, applied power must be clean (filtered and regulated) and capable of generating 20 amps. -
Page 14: Operations
LITE-CHECK INSPECTOR 930 Operations Reading the Digital Display The digital display on the INSPECTOR 930 provides a range of error messages that indicate operational status. The following are examples only. The full list of messages is shown with the appropriate test procedure. - Page 15 LITE-CHECK INSPECTOR 930 DISPLAY DETAIL “SHORT” - Shorted circuit fault Fault with multiple circuits involved when a single circuit is under test. The tester has identified electrical activity on more than one circuit. The panel circuit indicator lights illuminate for all shorted circuits, and the “SHORT”...
-
Page 16: 7-Way Pin Numbers And Circuits
LITE-CHECK INSPECTOR 930 7-Way Pin Numbers and Circuits 7-WAY PIN WIRE COLOR CIRCUIT NUMBER WHITE GROUND BLACK MARKER YELLOW LEFT TURN BRAKE GREEN RIGHT TURN BROWN TAIL BLUE AUXILIARY Remote Control The remote control allows the vehicle technician to operate air and electrical functions around the vehicle and observe the responses. -
Page 17: Power Supply
· Remove the batteries using the pull strap inside the case. Do not pry them out. · If remote controls need to be keyed to different testers, contact LITE-CHECK for assistance. · The tester antenna must be fully exposed for proper signal reception. -
Page 18: 7-Way Cable Test
LITE-CHECK INSPECTOR 930 Display Details The tester message “LOW BATTERY VOLTAGE” indicates that the 12-volt battery powering the tester needs to be recharged. The tester will display the voltage 7-Way Cable Test The 7-way cable test automatically tests the 7-Way 7-pin vehicle cable. -
Page 19: Air Brake Testing
LITE-CHECK INSPECTOR 930 Air Brake Testing Once the INSPECTOR 930 is connected to air and power, and to the tester, the air and brake system testing can begin. EMER Press the “EMER” button to apply air to the trailer and release the parking brakes. -
Page 20: Inspecting For Trailer Electrical Faults
Inspecting for Trailer Electrical Faults Overview Always begin the inspection operation with a properly setup INSPECTOR 930. Adequate air and 12-volt power should be verified before starting the test. NOTE: Air and air connections are not required when performing electrical inspections only. - Page 21 LITE-CHECK INSPECTOR 930 Circuit Condition Messages Note: LITE-CHECK automatic testers are “live” meaning any changes in circuit conditions are immediately detected and displayed by the tester. Details Display “GOOD” – Circuit Passes The circuit indicator light is on. The digital display indicates the circuit under test, current draw, voltage and a GOOD circuit.
-
Page 22: Abs Test Procedures
LITE-CHECK INSPECTOR 930 Display Details “OPEN GROUND” – Ground wire is open All panel circuit indicator lights are on and the “OPEN GROUND” fault alarm sounds. The digital display indicates the circuit under test, current draw, voltage and an open ground circuit fault. - Page 23 ECU. NOTE: Most ABS notes in this section are for Haldex PLC4Trucks. Other ECUs may vary. The INSPECTOR 930 automatically checks the brake and auxiliary circuits. Press the yellow ABS button on either the keyboard or the remote. The tester will display the BACK brake and auxiliary circuits’...
- Page 24 NOTE: Each star indicates a stage in the ECU’s information retrieval. If the tester is unable to complete identification, note the number of stars and contact LITE-CHECK customer support. Main Menu Pressing the SELECT button displays the ABS SELECT HELP Menu.
- Page 25 LITE-CHECK INSPECTOR 930 When the fault is displayed, press the SELECT key to view the manufacturers repair notes. Viewing Stored Faults View a stored fault by moving the cursor to the “VIEW STORED FAULT” option and pressing SELECT. The digital display will show previously discovered faults for this trailer.
- Page 26 LITE-CHECK INSPECTOR 930 Manufacturer’s Configuration Selecting this option provides the ECU configuration information and Revision. Presentation of data from other ECUs may vary. Serial Number Selecting this option displays the ECU serial number. Special Functions These are additional features the 930 is capable of.
- Page 27 All information and directions were obtained directly from each of the above ABS OEMs. The LITE-CHECK process conforms to each OEM’s procedure. NOTE: If the INSPECTOR 930 tester does not support a particular ECU, such as an Eaton unit, the tester display will read “NOT SUPPORTED AT THIS TIME” or “UNABLE...
-
Page 28: Tractor Testing
CABLE TEST 2. Plug the 7-way cable from the tractor into the front port on the INSPECTOR 930. 3. Operate the tractor’s electrical functions. The corresponding LED on the INSPECTOR 930 will light and the output voltage will appear on the digital display. -
Page 29: Appendix
LITE-CHECK INSPECTOR 930 Appendix ABS Button Codes The following ABS Button will codes provide additional help in finding and correcting faults. The four yellow buttons on the panel, and the remote, will select menu items and display fault information and the on-line help. - Page 30 LITE-CHECK INSPECTOR 930 · View Stored Faults o Press SELECT to view the stored faults. o Display – Number found (#). o Press the DOWN button to see detailed stored fault information. o Press SELECT to display the help screen for this fault – this displays the factory solution for this fault.
- Page 31 LITE-CHECK INSPECTOR 930 · ECU Voltage o Press SELECT to display the ECU and supply voltages. o The digital display will show both supply (AUX voltage at the nose plug) and ECU voltage. o Press ABS/BACK to return to the menu.
-
Page 32: Definition Of Terms
LITE-CHECK INSPECTOR 930 Definition of Terms Glossary and Definition of Terms ALARM – Distinct sound for each fault type. Alarm will cease automatically or change when a fault is corrected. TRACTOR – Power unit, prime mover with self-contained power and air. -
Page 33: Accessories
2. Stored – a fault which occurred previously, but does not presently exist. 3. Intermittent – a fault which comes and goes, usually with certain driving conditions. Accessories · LITE-CHECK 325S 12VDC Regulated Power Supply · 330A Pedal Actuator · 301m Service Truck Kit o Kit Includes §... -
Page 34: Inspector Trailer Interface And Tablet Setup
LITE-CHECK INSPECTOR 930 Inspector Trailer Interface and Tablet VERIFIER Trailer Interface and Tablet Setup The following steps should be taken to ensure proper setup of the Lite‐Check trailer interface. 1. Mount the unit securely 2. Connect the incoming air supply with at least 120 PSI from the compressor through a filtered air regulator set to NO LESS than 120 PSI 3. - Page 35 5.5 Ensure the camera focuses on the label if there are nearer or farther items in the frame 5.6 Supported types are Code 39, Code 128, UPC A, and UPC E (contact Lite-Check if you have other requirements and we may be able to accommodate them.
- Page 36 LITE-CHECK INSPECTOR 930 10. Tap “Save” to proceed, then press the “Run Tests” button to begin automated testing of all light circuits and the ABS system. The “info” button for each test can be selected to see results in real time.
- Page 37 16. After the last screen (top), a report summary will be displayed showing ABS details and a list of OOS items, including notes and pictures if any. You may tap “Summit” to send the report to the Lite-Check cloud for secure storage, reporting, analytics, viewing, and printing, or tap “Modify”...
-
Page 38: Tablet Diagnostic Mode Features
LITE-CHECK INSPECTOR 930 Tablet Diagnostic Mode Features The image and notes below reference the diagnostic mode of the Lite-Check DOT app found on the Lite-Check supplied tablet. Touching the indicated “buttons” will activate the desired function. Switch to Inspection Mode Tester Input Voltage NOTE: Only “Lit”... - Page 39 4. Perform ABS tests 5. Return to air functions to perform the “Leak” test for emergency, or emergency and service 6. To submit the gathered data to the Lite-Check Cloud for storage, viewing, and printing, select “Submit Report” from the menu ●...
- Page 40 LITE-CHECK INSPECTOR 930 Press the “ABS” button on the tablet ● Reads Haldex, Bendix, Merito and Wabash ECUs with PLC through the auxiliary pin 7 ● Includes support for roll stability and advanced ABS ● Displays all PLC ABS information on the tablet screen for easy access Steps of ABS operation: 1.
-
Page 41: Lite-Check Cloud
(NOT Included with the trailer interface. Cloud Service is sold separately. Call LITE-CHECK for Cloud pricing.) The Lite-Check Cloud serves as a secure repository for all inspection reports submitted from the tablet. From the cloud you can view all inspection reports, see the inspection history of the trailer, view fleet status, perform analytics and more. -
Page 42: Troubleshooting - Trailer Interface And Tablet
B. Swipe the title bar of the DOT app off the screen C. Return to the Home screen D. Press the “LITE-CHECK DOT” icon on the Home screen to restart E. If these steps do not resolve the problem, move on to step #3 3. - Page 43 If you encounter a crash or bug, we want to know! The Android system will automatically close the app in most cases. Restart the Lite-Check DOT app and select “View Log” from the menu. A dialog will appear with diagnostic information about the most recent problem the app encountered.
-
Page 44: Warranty, Contact And Service Information
Warranty, Contact and Service Information LITE-CHECK products have a one-year limited warranty on parts and labor against manufacturing defects. All warranty service to be performed at LITE-CHECK, Spokane, Washington. The Customer is responsible for shipping costs. The warranty does not cover abuse, neglect, or damage caused by air, electrical, or other outside sources as specified in the owner’s manual. - Page 45 LITE-CHECK INSPECTOR 930...