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Sure Sweep ST1000 Operating Manual

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Operating manual
(Translation of the original version)
ST1000

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Summary of Contents for Sure Sweep ST1000

  • Page 1 Operating manual (Translation of the original version) ST1000...

  • Page 2: Table Of Contents

    Table of Contents Table of Contents Usage conformant with intended purpose ................3 Initial Startup ........................7 3.1.1 Unpacking and mounting ..................7 4.1.1 Driving ........................9 Sweeping operation ......................10 4.2.1 Safety Information ..................... 10 4.2.2 Operatting the Sweeping Rollers ............... 11 4.2.3 Stopping Sweeping Rollers Operation ..............
  • Page 3 Table of Contents 5.7.1 Adjustments ....................... 24 5.7.2 Inspecting the drive ................... 24 Adjustment of the drive ..................... 26 Battery ..........................28 5.9.1 Charging the Batteries ..................29 5.10 Maintenance Chart ......................30 5.10.1 Daily maintenance ..................... 30 5.10.2 After each 50 operating hours also ..............30 5.10.3 After each 100 operating hours also ..............

  • Page 4: Usage Conformant With Intended Purpose

    Introduction This operating manual contains instructions for using the hand-operated sweeper. Our products are subject to continuous improvement. Therefore, design changes that were made after this manual went to print could not be incorporated. If you have any questions, please contact our Service department.
  • Page 5 Safety information The machine should only be used in a flawless state, as well as in keeping with its intended purpose, in a safety- conscious and risk-conscious manner and in compliance with these operating instructions. In addition to the operating manual, please heed general le- gal and other binding regulations for accident prevention and environmental protection.
  • Page 6 Charge flat batteries directly after use and only in well- ventilated rooms. Keep naked flames and electrical sparks away from the charging area, since a highly-explosive electrolytic gas mix- ture is generated when batteries are being charged. Note that the accumulator batteries are filled with battery ac- Batteries should always be kept clean and dry to avoid leakage currents! Never short-circuit battery poles! Smoking, eating and drinking should be avoided in the vicin-...
  • Page 7 Device Description An electric motor drives the suction sweeper which includes forward and reverse movement. The sweeping mechanism ST1000E TRS features with two lateral brushes which carry the refuse to two sweeping rollers mounted parallel to the direction of motion. These project the sweepings overhead into the dustcontainer posi- tioned behind it.

  • Page 8: Initial Startup

    Initial Startup 3.1.1 Unpacking and mounting  Open the packaging and carefully lift the machine off the pallet. CAUTION! Make sure you do not damage the side and rear rubber flaps!  Lift the main panelling at the rear, and take the pins of the hood out of their nests.
  • Page 9 Make sure that the driving linkage is guided through the corre- sponding opening of the control panel. CAUTION! If the driving linkage is not properly installed, the suction sweeper will not operate. Do not change the screw connection of the driving linkage. This screw connection is preset to the highest driving hoop adjustment, meaning the lowest position of the frontal carriage bolts.

  • Page 10: Driving

    Operation 4.1.1 Driving Starting the Sweeping & Suction Machine WARNUNG Make sure the suction sweeper is on level ground when you loosen the parking brake, or secure the suction sweeper to prevent acci- dental rolling.  Loosen the parking brake of the front wheel. ...

  • Page 11: Sweeping Operation

    Moving backwards:  Pull the left-hand part of the driving lever upwards. The suction sweeper moves backwards. 1 Moving backwards 6 Driving lever 2 Driving hoop Sweeping operation 4.2.1 Safety Information Do not switch on suction when sweepings are wet. This will cause dam- age to the suction device and the filter.

  • Page 12: Operatting The Sweeping Rollers

    4.2.2 Operatting the Sweeping Rollers  Lever down = working position  Lever up = sweeping rollers will not operate  Start the Sweeping & Suction Machine  Unlatch the lowering lever of the sweeping roller.  Push down the lowering lever. 4.2.3 Stopping Sweeping Rollers Operation ...

  • Page 13: Operating The Filter-Cleaning Device

    4.2.7 Operating the filter-cleaning device The filter cleaning device prevents the lamellar filter from being blocked by debris.  Close the ventilation flap.  Make sure the dust collector has been installed  Move the lever of the filter vibrating device continuously, about ten times back and forth.

  • Page 14: Emptying The Dustbin

    1 Parking brake 6 Front wheel DANGER! Incorrect handling of the Sweeping & Suction Machine may lead to severe harm to persons or objects! Emptying the dustbin Refuse is collected in the dustbin. This is located at the rear of the suc- tion sweeper.

  • Page 15: Inserting The Dustbin

    There are two guide rollers at the rear end of the dustbin to facilitate its removal. Underneath the dustbin are guide rollers and a recessed grip.  Lower the dustbin to the ground.  Pull the dustbin fully out of the suction sweeper. ...

  • Page 16: Safety Information

    Maintenance Safety Information Only complete the type of maintenance work described in the following chapter. All other maintenance and upkeep work may only be carried out by the manufacturer or by companies and persons authorised by the manufacturer, who are familiar with the relevant safety specifications, because portable devices in industrial use are subject to the safety test according to VDE 0701.

  • Page 17: Replacing The Filter

    Replacing the filter The filter serves to separate off fine dust. The filter is cleaned mechanically by the filter vibrator. 5.3.1 Removing the filter  Shut down the suction sweeper, as described.  Remove the dustbin from the machine  Remove the hood.

  • Page 18: Fitting The Filter

    5.3.2 Fitting the filter  Place the filter on the frame.  Fold the frame upwards.  Push the threaded hooks over the filter frame arrests.  Press the clips of the tension closures upwards.  Push the dustbin back into the machine. Filter Filter frame Filter frame arrest...

  • Page 19: Mounting The Side Brush

    1 Borehole 2 Borehole 3 Flange of the lateral brush- 4 Spring plug  Pull the side brush down and off.  Replace the side brush. 5.4.2 Mounting the Side Brush  Fasten the flange plate to the side brush. ...

  • Page 20: Sweeping Rollers Replacement

    1 Screw of the height- 2 Back nut adjustment of the lateral brushes  Loosen the back nut.  To lower the lateral brush, you will have to turn the screw of the height-adjustment of the lateral brushes clockwise.  To raise the lateral brushes, you will have to turn the screw of the height-adjustment of the lateral brushes counterclockwise.

  • Page 21: Installing The Sweeping Rollers

    1 forward drive 6 fastening bolts of side trim panel  The roller swing is held in place by three star handles.  Loosen the star handles.  Remove the roller swing. 1 open star handle 6 roller swing 2 star handle 7 turning lever ...
  • Page 22 1 forward drive 6 direction of motion of the sweeping rollers Each roller end is equipped with a keyway. Turn the sweeping roller until the pick-up pin of the rear roller swing fits into the keyway of the sweep- ing roller. Slide the sweeping rollers in as far as possible. Set the front roller swing onto the free sweeping roller ends.

  • Page 23: Setting The Sweeping Rollers

    Setting the Sweeping Rollers 5.6.1 Sweeping Contour Adjustment For best cleaning results and to ensure the highest possible device effi- ciency, the sweeping rollers are equipped with a sweeping contour. The sweeping contour should be set to approx. 30-40 mm at the rear roller. 5.6.2 Establishing the Sweeping Contour: Drive the Sweeping &...
  • Page 24 Increasing the Sweeping Contour by Lowering Sweeping Rollers  Loosen counter nut A on the threading rod of the Bowden pull wire.  Turn counternut A counterclockwise.  Now lock counternut A in place by counternut B. Decreasing Sweeping Contour by Lifting Sweeping Rollers ...

  • Page 25: Drive

    1 Bowden 6 sweeping roller retaining pull wire 2 holding screw 7 spring For your Information: Original roller diameter: 230 mm. When diameter has decreased to 200 mm, the roller needs to be replaced. Drive 5.7.1 Adjustments Adjustment of the frictional wheel will be necessary, if the forward driv- ing performance is unsatisfactory despite high motor speed, due to damage of the frictional wheel, or it is not adequately pushed against the roller of the frictional wheel.
  • Page 26  Insert the key into the key-operated switch.  Start up the suction sweeper. DANGER Danger of injury due to moving parts! When starting up the suction sweeper make absolutely sure that no one is present in the immediate vicinity of the opened suction sweeper.

  • Page 27: Adjustment Of The Drive

    The adjustment screw of the frictional wheel and the driving belt is lo- cated on the swivel lever. Check the position of the swivel lever:  Insert the key into the key-operated switch.  Start up the suction sweeper.  Put the driving lever in neutral position (horizontal position).
  • Page 28  Loosen the back nuts of the turnbuckle of the driving linkage.  To reduce the distance between the frictional roller and the frictional wheel, you will have to turn the turnbuckle counter clockwise. Make sure you only only turn the turnbuckle one or two threads. WARNUNG Turning the the turnbuckle too far, could result in the dangerous possibility that both rods of the driving linkage might not find suf-...

  • Page 29: Battery

    If the machine "creeps" backwards:  turn the screw of the free wheel adjustment counter clockwise, until you can move the driving belt freely. If the machine "creeps" forward:  turn the screw of the free wheel adjustment clockwise to tighten the pull-back spring.

  • Page 30: Charging The Batteries

    lit LED Charging condition of battery condition fully charged operating/charging condition uncritical operating/only for a short time longer operating/soon critical operating/critical 5.9.1 Charging the Batteries  Turn off the Sweeping & Suction Machine.  Open the hood.  Secure the hood position by the hood arresting device. ...

  • Page 31: Maintenance Chart

    5.10 Maintenance Chart 5.10.1 Daily maintenance  Check battery acid level, if required replenish destilled water.  Charge battery.  Check if machine is damaged or impaired in any way.  Check condition of dust filter and clean if necessary. ...

  • Page 32: Malfunctions / Error Messages And Troubleshooting

    5.11 Malfunctions / error messages and troubleshooting Disturbance Possible Cause Remedy No operating display at control Key switch not switched on Turn key switch and check cor- panel: rect load Key switch not switched on Check the fit of the main panel- ling.

  • Page 33: Technical Data

    5.12 Technical Data Dimension and Weight Length: 1190 mm Width: 790 mm Height: 820 mm Weight: without batteries 105 kg with batteries 125 kg Sweeping Width: Main sweeping roller 600 mm with one side brush 800 mm with two side brushes 1000 mm Dust Container Volume 70 ltr...

  • Page 34: Product Marking

    5.13 Product marking Kehrsaugmaschine Tandem KSE 1000 Gesamtleistung: 0,5 KW bei 24 V / DC Seriennummer: Hersteller: Stolzenberg Maschinenfabrik GmbH Hamburger Str. 15-17, D-49124 GM-Huette 5.14 Disposal Dispose of faulty parts, especially electrical components, batteries and plastic parts according to the locally applicable waste disposal specifica- tions.
  • Page 35 EC Declaration of conformity (Translation of the original version) according to the EC Machine Directive 2006/42/EC, Appendix II, No. 1A Mr. Kai Stolzenberg – Management of the Stolzenberg GmbH & Co. KG, Hamburger Straße 15-17, D-49124 Georgsmarienhütte - is authorized to arrange technical information. We hereby declare that the machine described below corresponds, in its conception and construction, as well as the model brought into use by us, to the basic safety and health requirements of the EC Machine Directive...

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