Related Manuals for a-TroniX AX2.88kWhBM
Summary of Contents for a-TroniX AX2.88kWhBM
- Page 1 Machine Translated by Google HIGH VOLTAGE BATTERY Installation and Operation Manual AX2.88kWhBM AX2.88kWhBS...
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Page 2: Table Of Contents
Handling 3.2 Installation 4. Responding to Emergency Situations 5. Product Information 5.1 Specifications BM + BS 5.2 Battery system a-TroniX 2.88kWh BM / BS 6. Product features 6.1 Battery system features 7. Installation 7.1 Contents of the package 7.2 Clearance 7.3 Tools 7.4 Installation steps... -
Page 3: Introduction
1. Introduction The document describes the installation, commissioning, maintenance and troubleshooting of the high-voltage batteries listed below. a-TroniX AX2.88kWhBM a-TroniX AX2.88kWhBS The battery chemistry of these products is lithium iron phosphate. This manual is intended for qualified personnel only. The tasks described in this document should only be performed by authorized and qualified technicians. -
Page 4: Handling
Machine Translated by Google 3. Security Any work on the batteries should be carried out by authorized technicians. It goes without saying that technicians should familiarize themselves with the contents of this manual before carrying out any maintenance or installation work on the system. 3.1 Handling •... - Page 5 • Make sure all batteries are properly grounded. • Do not open the battery to repair or disassemble it. Such repairs may only be carried out by a-TroniX. • In the event of fire, only use dry powder fire extinguishers. Liquid fire extinguishers must not be used.
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Page 6: Responding To
The battery storage consists of several batteries connected in series. They are designed to avoid danger or failure. However, a-TroniX cannot guarantee its absolute security. In case of contact with the internal materials of the battery, the user should follow the following recommendations. -
Page 7: Specifications Bm + Bs
Machine Translated by Google 5. Product information 5.1 Specifications BM / BS Specifications for AX2.88kWh Max. charge/discharge current (A) -10~55 -10~55 Operating temperature (°C) -20~55 -20~55 Storage temperature (°C) 5~95 5~95 Humidity (%) 57.6 57.6 Normal voltage (V) Normal capacity (Ah) 2.88 2.88 Normal energy (kWh) -
Page 8: Battery System A-Tronix 2.88Kwhbm + Bs
Machine Translated by Google User manual a- TroniX AX2.88kWhBM + AX2.88kWhBS 5.2. Battery system a-TroniX 2.88kWhBM + BS Specifications for AX2.88kWhBM + BS Characteristics IFpP42/151/ IFpP42/151/ IFpP42/151/ IFpP42/151/ IFpP42/151/ IFpP42/151/ Battery 108/[(18S)4S] 108/[(18S)5S] 108/[(18S)6S] 108/[(18S)7S] 108/[(18S)2S] 108/[(18S)3S] name* E/-10+50/90 E/-10+50/90... -
Page 9: Product Features
Machine Translated by Google Operating instructions a-TroniX inverter AX series 6. Product features 6.1 Battery system features The batteries are equipped with multiple protection systems to ensure the safe operation of the system. Some of the protection systems include: • Inverter interface protection: over-voltage, over-current, external short-circuit, reverse polarity, ground fault, over-temperature, over-current •... - Page 10 Machine Translated by Google DC switch Power switch, battery charge and discharge switch. DC OUTPUT + Bat + connection of the inverter. DC OUTPUT - Connection Bat - of the inverter. POWER switch Switch to turn on the system, press this switch to start the system. B start switch After switching on, press this button for 5 seconds.
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Page 11: Installation
Machine Translated by Google 7. Installation 7.1 Contents of the package Please check whether the following parts are included in the packaging: For BS Article Number Fast- Installation Fastening screw set Guide Quick installation guide and user manual For BM Fast- Installation Guide... - Page 12 Machine Translated by Google 7.2 Free space Make sure there is at least 300mm of clearance. A distance of at least 300mm must be maintained around the battery pack to ensure cooling. NOTE Make sure that the battery pack is always exposed to the ambient air. The battery pack is cooled by natural convection.
- Page 13 Machine Translated by Google 7.3 Tools The following tools are required for installation. screwdriver Safety shoes multimeter Crimping Modular Safety gloves safety goggles Ribbon Tongs Electrical Rail level level duct tape marker drilling machine Page 13...
- Page 14 Machine Translated by Google 7.4 Installation steps Step 1: Install a BS with four footrests (Item E), place it on the floor and adjust the height. After installing the foot stand, use a spirit level to check the leveling. Insert the waterproof cover (Item K) into the bottom of the batteries and lock it with the clip.
- Page 15 Machine Translated by Google Step 3: Stack the batteries one by one. Step 4: Attach the two mounting brackets (pos. D) near the wall and mount it on both sides of the battery. Step 5: Mark the wall through the hole in the bracket. Step 6: Drill the holes with an electric drill, make sure the holes are at least 50mm deep, and then tighten the expansion tubes (Item J).
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Page 16: Wiring Steps 7.6 System
Machine Translated by Google Step 7: Attach the battery to the wall. Step 8: Attach the screw packs (Item C) on both sides of the battery and the installation is complete. NOTE Please make sure each system contains 1 BM and 1 BS. - Page 17 Machine Translated by Google Step 2: Crimp the cable with an Rj45 connector located inside the cable connector. If used indoors, please use point F Step 3: Insert the cable connector into the BMS port on the bottom of the inverter and screw it tight. Connect the ground wire to ensure all batteries are grounded.
- Page 18 Machine Translated by Google 7.6 System startup • When the grid-connected system is put into operation, the inverter should be turned on first to avoid the current pulse of the inverter increasing to the battery pack. • All installations and operation must comply with local electrical standards are equivalent to.
- Page 19 Machine Translated by Google 8. Commissioning The operating status light on the left side of the battery pack indicates the operating status. For BS Green LED Red LED Battery status Runs in the boat On for 0.5s, off for 0.5s On for 0.5s, off for 0.5s To update On for 0.1s, off for 0.1s...
- Page 20 Machine Translated by Google Green LED Red LED Mistake LED4-1 • Undervoltage fault Overvoltage • fault Overtemperature fault • • / / / • Undertemperature error • • Overcurrent when discharging • • Charge via electricity • • • Discharge over performance / / / / / / / •...
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Page 21: Exclusion
The warranty does not cover defects caused by normal wear and tear, inadequate maintenance, handling, storage, incorrect repairs, changes to the battery or battery pack by third parties not carried out by a-TroniX or a company commissioned by a- TroniX failure to comply with product specifications contained herein or improper use or installation, including but not limited to the following: •... -
Page 22: And Maintenance
Machine Translated by Google 10. Troubleshooting and Maintenance 10.1 Maintenance A. Regularly check whether the operating environment of the battery meets the requirements, and the installation position should be far away from a heat source. The battery module should be stored in an environment with a temperature range between -20°C ~ +55°C and regularly cleaned according to the table below with no more than 0.5C (A C-rate is a measure of the rate at which which discharges a battery relative to its maximum capacity.) to be charged to the SOC of 50% after a long period of storage. -
Page 23: Troubleshooting
Machine Translated by Google 10.2 Troubleshooting If the red/green LED on the control panel flashes or lights up normally, it does not mean that the OS has a malfunction, it may just be an alarm or a protection function. Please check the “LED Status Indicators” in Chapter 7 for a detailed error definition before starting troubleshooting. - Page 24 Machine Translated by Google www.a-tronix.de AKKU SYS Accumulator and Battery Technology Nord GmbH Connection path 23 D-25469 Halstenbek Telephone +49 4101 37676-0 • info@akkusys.de www.akkusys.de • akkusys.shop • www.a-tronix.de V1.0.1 10-203-00353-00...
- Page 25 Machine Translated by Google BATTERY SYSTEM User Manual AX2.88kWhBM AX2.88kWhBS...
- Page 26 3.1 Handling 3.2 Installation 4. Response to Emergency Situations 5. Product Information 5.1 Specifications BM / BS 5.2 Battery System Specifications for a-TroniX 2.88kWhBM + BS 6. Product Features 6.1 Battery System Features 7. Installation 7.1 Items in the package 7.2 Clearance...
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Page 27: Introduction
1.Introduction The document describes the installation, commissioning, maintenance and troubleshooting of the following high voltage battery listed below. a-TroniX AX2.88kWhBM a-TroniX AX2.88kWhBS The battery chemistry of these products is Lithium Iron Phosphate. This manual is designed for qualified personnel only. The tasks described in this document should be performed by authorized and qualified technicians only. -
Page 28: Safety
Machine Translated by Google 3.Safety Any work on the Batteries should be handled by authorized technicians and hence it is understood that the technicians should familiarize themselves with the contents of this manual before any maintenance or installation is carried out on the system. 3.1 Handling •... - Page 29 • Do not connect different battery types together. • Please ensure that all the batteries are grounded properly. • Do not open the battery to repair or disassemble. Only a-TroniX is allowed to carry out any such repairs. • In case of fire, use only dry powder fire extinguisher. Liquid extinguishers should not used.
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Page 30: Response To Emergency Situations
The battery modules are not water resistant. Hence care should be taken not to get it wet. If you find the battery completely or partially submerged in water do not try to open. Contact an authorized personnel or a-TroniX for further instructions. Page 30... -
Page 31: Product Information
Machine Translated by Google 5. Product information 5.1 Specifications BM/BS Specifications for AX2.88kWh Max. charge/discharge current (A) -10~55 -10~55 Operating temperature (°C) -20~55 -20~55 Storage temperature (°C) 5~95 5~95 Humidity (%) 57.6 57.6 Normal voltage (V) Normal capacity (Ah) 2.88 2.88 Normal energy (kWh) 48.6 ~ 65.7... - Page 32 Machine Translated by Google User Manual a-TroniX AX2.88kWhBM + AX2.88kWhBS 5.2. Battery System Specifications Specifications for AX2.88kWhBM + BS Technical Properties IFpP42/151/ IFpP42/151/ IFpP42/151/ IFpP42/151/ IFpP42/151/ IFpP42/151/ 108/[(18S)4S] 108/[(18S)5S] 108/[(18S)6S] 108/[(18S)7S] 108/[(18S)2S] 108/[(18S)3S] Battery designation* E/-10+50/90 E/-10+50/90 E/-10+50/90 E/-10+50/90 E/-10+50/90...
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Page 33: Product Features
Machine Translated by Google 6. Product Features 6.1 Battery System Features The batteries have been fitted with multiple protection systems to ensure the safe operation of the system. Some of the protection system includes: • Inverter interface protection: Over voltage, Over current, External Short Circuit, Reverse Polarity, Ground Fault, Over Temp, In rush current •... - Page 34 Machine Translated by Google DC switch Power switch, battery charge and discharge circuit switch. DC OUT + Connect bat + of inverter. DC OUT - Connect bat - of inverter. POWER switches System power on switch, press this switch, the system starts to work. B-Start switches After power on, press this button for 5s.
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Page 35: Installation
Machine Translated by Google 7. Installation 7.1 Items in the package Please check if following items are included with the package: For BS Quick items installation Guide Mounting screw pack Installation guide For BM Quick installation Guide items items C Mounting screw pack Installation guide D Fixing bracket Expansion tube*2 &... -
Page 36: Clearance
Machine Translated by Google 7.2 Clearance Make sure to leave a space of at least 300mm. A clearance of at least 300mm must be left around the battery pack for proper cooling. NOTE Make sure that the battery pack is always exposed to the ambient air. The battery pack is cooled by natural convection. -
Page 37: Tools
Machine Translated by Google 7.3 Tools The following tools will be required to install. Screwdriver multimeter Crimping modular Safety shoes Ribbon Pliers Safety gloves Safety goggles Electric drill Track level bar marker Tape Page 37... -
Page 38: Installation Steps
Machine Translated by Google 7.4 Installation Steps Step 1: Install a BS with four footstand (Item E) and place it on the ground and adjust it to the level. After installing the footstand, use a track level bar to confirm the level. - Page 39 Machine Translated by Google Step 3: Stack the batteries one by one. Step 4: Place the two fixing brackets (Item D) close to the wall and install them on both sides of the battery. Step 5: Mark the wall through the bracket hole. Step 6: Drill holes with electric drill, make sure the holes are at least 50mm deep, and then tighten the expansion tubes (Item J).
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Page 40: Wiring Steps
Machine Translated by Google Step 7: Fix the battery on the wall. Step 8: Fix the mounting screw packs (Item C) on both sides of the battery, the installation is over. GRADE Please make sure each system including 1 BM and 1 BS. BS max 6 pieces. 7.5 Wiring Steps A: Connect the inverter to make sure the wiring position is correct, as shown in the figure below. - Page 41 Machine Translated by Google Step 2: Crimp the cable with a Rj45 plug which is inside of the cable connector. network cable cable connector RJ45 plug If the usage is indoor, please use item F Step 3: Insert the cable connector into BMS port at the bottom of inverter and screw it tightly.
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Page 42: System Startup
Machine Translated by Google 7.6 System startup • When the grid connected system is started, the inverter should be turned on first to avoid the current pulse of the inverter increasing to the battery pack. • All installation and operation must comply with local electrical standards. •... -
Page 43: Commissioning
Machine Translated by Google 8. Commissioning The operating status light on the left side of the battery pack shows its working status. For BS Green LED Red LED Battery status On for 0.5s, Off for 0.5s On for 0.5s, Off for 0.5s Running in boat On for 0.1s, Off for 0.1s On for 0.1s, Off for 0.1s... - Page 44 Machine Translated by Google Fault Green LED Red LED LED4-1 • Undervoltage fault • Over-voltage fault • • Over-temperature fault • Under temperature fault • • Discharge over current • • Charge over current • • • Discharge over power •...
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Page 45: Exclusion
The warranty shall not cover the defects caused by normal wear and tear, inadequate maintenance, handling, storage faulty repair, modifications to the battery or pack by a third party other than a-TroniX or a-TroniX agent, failure to observe the product specification provided here in or improper use or installation, including but not limited to the following. -
Page 46: Troubleshooting And Maintenance
Machine Translated by Google 10. Troubleshooting and Maintenance 10.1 Maintenance Regularly check whether the service environment of the battery meets the requirements, and the installation position should be far away from the heat source. The battery module should be stored in an environment with a temperature range between -20°C ~ +55°C, and charged regularly according to the table below with no more than 0.5 C (AC-rate is a measure of the rate at which a battery is discharged relative to its maximum capacity.) to the SOC of 50% after a long time of storage. -
Page 47: Troubleshooting
Machine Translated by Google 10.2 Troubleshooting When the red / green LED on the panel is flashing or normally on, it does not mean that the BS is abnormal, it may just be an alarm or protection. Please check the 'LED status indicators' in chapter 7 for the detailed faulty definition before any trouble-shooting steps. - Page 48 Machine Translated by Google www.a-tronix.de If you have any questions, please contact us! AKKU SYS Accumulator and Battery Technology Nord GmbH Connection path 23 D-25469 Halstenbek Telephone +49 4101 37676-0 • info@akkusys.de www.akkusys.de • akkusys.shop • www.a-tronix.de V1.0.1 10-203-00353-00...
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