SIGMATEK TS 041 Instruction Manual
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SIGMATEK TS 041 Instruction Manual

S-dias transsonar distance measuring module
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TS 041/051
S-DIAS Transsonar Distance
Measuring Module
Instruction Manual
Date of creation: 22.07.2013
Version date: 26.07.2023
Article number: 20-053-051-E

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Summary of Contents for SIGMATEK TS 041

  • Page 1 TS 041/051 S-DIAS Transsonar Distance Measuring Module Instruction Manual Date of creation: 22.07.2013 Version date: 26.07.2023 Article number: 20-053-051-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur...
  • Page 3 S-DIAS Transsonar Module TS 041/051 with 4 or 5 Transsonar Encoders The S-DIAS TS 041 or TS 051 transsonar module can be used to analyze ultrasound distance recordings. The advantage lies in the contact and wear-free collection of measurement values with ultrasound.

  • Page 4: Table Of Contents

    TS 041/05 S-DIAS TRANSSONAR MODULE Contents Introduction ................5 Target Group/Purpose of this Operating Manual ...... 5 Important Reference Documentation ......... 5 Contents of Delivery ..............5 Basic Safety Directives ............6 Symbols Used ................6 Disclaimer ..................8 General Safety Directives ............9 Software/Training ...............
  • Page 5 S-DIAS TRANSSONAR MODULE TS 041/051 Status LEDs ................. 19 Applicable Connectors ............... 19 Label Field ................... 20 Wiring ..................21 Wiring Example ................21 Note ....................22 RS422 Interface ................22 Function ................. 23 The Measuring Process ............. 23 Calculating the Route ..............24 10 Assembly/Installation ............
  • Page 6 TS 041/05 S-DIAS TRANSSONAR MODULE 13.2 Example ..................36 13.3 Internal Properties ..............36 14 Hardware Class TS051 ............37 14.1 Interfaces ..................38 14.1.1 Clients ....................38 14.1.2 Communication Interfaces ..............39 14.2 Example ..................40 14.3 Internal Properties ..............40 15 Transport/Storage ..............41...

  • Page 7: Introduction

    General knowledge of automation technology is required. Further help and training information, as well as the appropriate accessories can be found on our website www.sigmatek-automation.com. Our support team is happily available to answer your questions. Please see our website for our hotline number and business hours.

  • Page 8: Basic Safety Directives

    TS 041/05 S-DIAS TRANSSONAR MODULE Basic Safety Directives Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken.
  • Page 9 S-DIAS TRANSSONAR MODULE TS 041/051 INFORMATION Information  Provides important information on the product, handling or relevant sections of the documentation, which require attention. 26.07.2023 Page 7...

  • Page 10: Disclaimer

    It does not guarantee properties under the warranty. Please thoroughly read the corresponding documents and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.

  • Page 11: General Safety Directives

    S-DIAS TRANSSONAR MODULE TS 041/051 General Safety Directives The Safety Directives in the other sections of this operating manual must be observed. These instructions are visually emphasized by symbols. INFORMATION According to EU Directives, the operating manual is a component of a product.

  • Page 12: Software/Training

    TS 041/05 S-DIAS TRANSSONAR MODULE CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened! Manipulez l’appareil avec précaution et ne le laissez pas tomber.

  • Page 13: Standards And Directives

    The product was constructed in compliance with the following European Union directives and tested for conformity. 3.1.1 EU Conformity Declaration EU Declaration of Conformity The product TS 041/051 conforms to the following European directives: • 2014/35/EU Low-voltage Directive • 2014/30/EU Electromagnetic Compatibility (EMC Directive) •...

  • Page 14: Type Plate

    TS 041/05 S-DIAS TRANSSONAR MODULE Type Plate HW: Hardware version SW: Software version Page 12 26.07.2023...

  • Page 15: Technical Data

    S-DIAS TRANSSONAR MODULE TS 041/051 Technical Data Transsonar Specifications Number of channels 5 (TS 051) 4 (TS 041) Number of position encoders / maximum 4 channel Transonic encoder ultrasonic encoder with start/stop function and RS422 interface (MTS EPS, Balluff BTL5, Balluff BTL6, Balluff BTL7) Position encoder speed manufacturer-dependent (vus*: ca.

  • Page 16: Electrical Requirements

    TS 041/05 S-DIAS TRANSSONAR MODULE Electrical Requirements TS 041 Voltage supply from S-DIAS bus +24 V Current consumption on the typically maximum S-Dias bus (+24 V power supply) 85 mA at 18 V 90 mA at 18 V 65 mA at 24 V...
  • Page 17 S-DIAS TRANSSONAR MODULE TS 041/051 26.07.2023 Page 15...

  • Page 18: Miscellaneous

    TS 041/05 S-DIAS TRANSSONAR MODULE Miscellaneous Article number 20-053-041 20-053-051 Standard UL 508 (E247993) Approbations UL, cUL, CE Environmental Conditions Storage temperature -20 ... +85 °C 0 … +60 °C Environmental temperature Humidity 0-95 %, non-condensing Installation altitude above sea...

  • Page 19: Mechanical Dimensions

    S-DIAS TRANSSONAR MODULE TS 041/051 Mechanical Dimensions 26.07.2023 Page 17...

  • Page 20: Connector Layout

    TS 041/05 S-DIAS TRANSSONAR MODULE Connector Layout Page 18 26.07.2023...

  • Page 21: Status Leds

    S-DIAS TRANSSONAR MODULE TS 041/051 Status LEDs Module Status green module active no supply available BLINKING (5 Hz) no communication User yellow can be set from the application (e.g. the module LED can be set to blinking through the visualization so that the module is easily found in the control...

  • Page 22: Label Field

    TS 041/05 S-DIAS TRANSSONAR MODULE Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Weidmüller article number 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Weidmüller article number 1324380000 Page 20 26.07.2023...

  • Page 23: Wiring

    S-DIAS TRANSSONAR MODULE TS 041/051 Wiring Wiring Example 26.07.2023 Page 21...

  • Page 24: Note

    TS 041/05 S-DIAS TRANSSONAR MODULE Note To ensure error-free operation, a careful wiring method must be followed. • The 0 V connection (GND) of the supply voltage must be connected with the 0 V collection point over the shortest route possible.

  • Page 25: Function

    S-DIAS TRANSSONAR MODULE TS 041/051 Function The Measuring Process The measurement of all channels is triggered with a start signal. The recorder returns a signal consisting of two pulses. The first pulse is the returned start signal to compensate for the cable length;...

  • Page 26: Calculating The Route

    TS 041/05 S-DIAS TRANSSONAR MODULE Calculating the Route After a measurement has been made successfully, the length of the route can be calculated using the following formula. The length of the route [m] = position encoder speed [m/s] x gate time [s] x counter...

  • Page 27: Assembly/Installation

    S-DIAS TRANSSONAR MODULE TS 041/051 10 Assembly/Installation 10.1 Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter 1.3 Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.

  • Page 28: Mounting

    TS 041/05 S-DIAS TRANSSONAR MODULE 10.2 Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the modules a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches.
  • Page 29 S-DIAS TRANSSONAR MODULE TS 041/051 Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) 26.07.2023 Page 27...

  • Page 30: Addressing

    TS 041/05 S-DIAS TRANSSONAR MODULE 11 Addressing Address Size Access Type Description Reset value (hex) (bytes) Memory PDO cyclic read Channel 1, Magnet 1 Bit 0-19 Position (19:0) 0000 Bit 20-30 Reserved Bit 31 Measure Ready Bit Channel 2, Magnet 1...
  • Page 31 S-DIAS TRANSSONAR MODULE TS 041/051 Channel 5, Magnet 2 Bit 0-19 Position (19:0) 0024 Bit 20-30 Reserved Bit 31 Measure Ready Bit Channel 1, Magnet 3 Bit 0-19 Position (19:0) 0028 Bit 20-30 Reserved Bit 31 Measure Ready Bit Channel 2, Magnet 3...
  • Page 32 TS 041/05 S-DIAS TRANSSONAR MODULE Supply STATUS-Register 0050 +5V-OK (‘1’ = DC OK) Bit 0 Bit 1-7 Reserved Page 30 26.07.2023...
  • Page 33 S-DIAS TRANSSONAR MODULE TS 041/051 SDO space Error Enable 0051 Bit 0: Error Enable Configuration Register Channel 1 Bit 2 Number of Magnets 0052 Bit 3: Start-Stop Edge Bit 6..4: Measure Periods Bit 7: Reserved 0053 Configuration Register Channel 2 (see Channel 1)

  • Page 34: Supported Cycle Times

    TS 041/05 S-DIAS TRANSSONAR MODULE 12 Supported Cycle Times 12.1 Cycle Times below 1 ms (in µs) x= supported 12.2 Cycle Times equal to or higher than 1 ms (in ms) x= supported x= supported Page 32 26.07.2023...

  • Page 35: Hardware Class Ts041

    TS 041/051 13 Hardware Class TS041 Hardware Class TS041 for the S-DIAS TS041 module This hardware class is used to control the TS 041 Transsonar distance measuring module. More information on the hardware can be found in the module documentation. 26.07.2023...

  • Page 36: Interfaces

    TS 041/05 S-DIAS TRANSSONAR MODULE 13.1 Interfaces 13.1.1 Clients The client must be connected to an S-DIAS port, an "SdiasOut"_[x]” server. SdiasIn Place The physical location of the hardware module is entered in this client. Up to 64 modules, 0 to 63, can be assigned.

  • Page 37: Servers

    S-DIAS TRANSSONAR MODULE TS 041/051 13.1.2 Servers ClassState This server shows the actual status of the hardware class. DeviceID The device ID of the hardware module is shown in this server. FPGAVersion FPGA version of the module in 16#XY (e.g. 16#10 = version 1.0).

  • Page 38: Example

    TS 041/05 S-DIAS TRANSSONAR MODULE 13.2 Example 13.3 Internal Properties Caution! If a measuring rod (Balluff with IP function (integrated protocol) or an MTS with a new protocol) is used, the client does not have to be initialized since the corresponding data is read from the measuring rod and entered into the client.

  • Page 39: Hardware Class Ts051

    S-DIAS TRANSSONAR MODULE TS 041/051 14 Hardware Class TS051 Hardware Class TS051 for the S-DIAS TS051 module This hardware class is used to control the TS 051 Transsonar distance measuring module. More information on the hardware can be found in the module documentation.

  • Page 40: Interfaces

    TS 041/05 S-DIAS TRANSSONAR MODULE 14.1 Interfaces 14.1.1 Clients The client must be connected to an S-DIAS port, an "SdiasOut"_[x]” server. SdiasIn Place The physical location of the hardware module is entered in this client. Up to 64 modules, 0 to 63, can be assigned.

  • Page 41: Communication Interfaces

    S-DIAS TRANSSONAR MODULE TS 041/051 14.1.2 Communication Interfaces ALARM Downlink With this downlink the corresponding alarm class can be placed via the hardware editor. 26.07.2023 Page 39...

  • Page 42: Example

    TS 041/05 S-DIAS TRANSSONAR MODULE 14.2 Example 14.3 Internal Properties Caution! If a measuring rod (Balluff with IP function (integrated protocol) or an MTS with a new protocol) is used, the client does not have to be initialized since the corresponding data is read from the measuring rod and entered into the client.

  • Page 43: Transport/Storage

    S-DIAS TRANSSONAR MODULE TS 041/051 15 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.

  • Page 44: Maintenance

    TS 041/05 S-DIAS TRANSSONAR MODULE 17 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instructions from chapter 2 Basic Safety Directives. 17.1 Service This product was constructed for low-maintenance operation. 17.2 Repair INFORMATION In the event of a defect/repair, send the device with a detailed error description to the address listed at the beginning of this document.
  • Page 45 S-DIAS TRANSSONAR MODULE TS 041/051 Documentation Changes Change date Affected Chapter Note page(s) 21.11.2012 Chapter "Mounting" added 04.10.2013 Note 24.10.2013 Added Vibration resistance 23.12.2013 3 Connector Layout Changed image 4.1 Wiring Example Added wiring example 16.01.2014 1.1 Transsonar Specifications Changed values at the following lines: Measurement...
  • Page 46 TS 041/05 S-DIAS TRANSSONAR MODULE 26.07.2023 Document General chapters added, design Page 44 26.07.2023...
  • Page 47 S-DIAS TRANSSONAR MODULE TS 041/051 26.07.2023 Page 45...

This manual is also suitable for:

Ts 051

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