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Operating Guide Mailing Systems HASLER And Solutions ® America’s better choice HJ980 Addressing System An ISO 9001 Quality System Certified company...
Section 1 – Getting Acquainted Safety Precautions THIS EQUIPMENT PRESENTS NO PROBLEM WHEN USED PROPERLY. HOWEVER, CERTAIN SAFETY RULES SHOULD BE OBSERVED WHEN OPERATING THE PRINTER. BEFORE USING THE PRINTER, YOU SHOULD READ THIS MANUAL CAREFULLY AND FOLLOW THE RECOMMENDED PROCEDURES, SAFETY WARNINGS, AND INSTRUCTIONS: Keep hands, hair, and clothing clear of rollers and other moving parts.
SECTION 1 GETTING ACQUAINTED Packaging/Shipping The printer is shipped in appropriate packaging so that, under normal shipping conditions, it reaches its destination without damage. NOTICE: Report damage to the carrier. The carrier is liable for any damage during transport. Transport and storage should take place under normal conditions, i.e.
SECTION 1 GETTING ACQUAINTED Operator View Figure 2 MEDIA THICKNESS ADJUSTMENT DIAL– The dial on the left side of the control panel is used to adjust the height of the print heads to compensate for different media thickness. VACUUM TRANSPOT BELT – Transports the media to the printheads. This belt position is stationary.
SECTION 1 GETTING ACQUAINTED Rear View Figure 3 USB PORT – Connects the printer to the USB port of your computer. PARALLEL PORT – Connects the printer to the Centronics Parallel port of your computer. FEEDER INTERFACE CONNECTOR – Allows connection to an optional feeder, so the printer can stop/start the feeder appropriately.
PRINT UNITS –Hold the inkjet cartridges. Used to adjust the vertical print position. The HJ980 contains 3 Print Units; one capable of holding a single cartridge, one is capable of holding 2 ink cartridges and one capable of holding 3 ink cartridges (6 ink cartridges, for a total of 3”...
SECTION 1 GETTING ACQUAINTED Control Panel Figure 5 MEDIA THICKNESS ADJUSTMENT DIAL– The dial on the left side of the control panel is used to adjust the height of the print heads to compensate for different media thickness. ON LINE key – This key is used to put the printer on/off line. LED “slow flash”...
SECTION 2 PRINTER INSTALLATION AND SETUP Section 2 – Printer Installation and Setup Before using the printer, the following must be done: • Choose a location for the printer and optional feeder • Connect power to the printer • Connect the appropriate feeder interface cable between the printer and feeder •...
PRINTER INTALLATION AND SETUP Connecting the Optional Feeder to the Printer A number of different feeder models can be used with the HJ980. Note: Please refer to the operations manual provided with your feeder for feeder setup instructions. A Feeder Interface Cable must be attached between the printer and feeder, as shown in Figure 9, so that the printer can stop/start the feeder appropriately.
PRINTER INSTALLATION AND SETUP Installing the Ink Cartridges The HJ980 can accommodate six inkjet cartridges. Inkjet cartridges are installed as follows: Remove the inkjet cartridge from its packaging, taking care not to touch the copper contacts or the nozzle plate. Remove the protective tape from the inkjet cartridge.
SECTION 2 PRINTER INSTALLATION AND SETUP Setting Up the Transport System Media Side Guide and Transport Belt Adjustment 1. Loosen the Side Guide Securing Knobs and slide the Media Side Guides [1] apart, as shown in Figure 12 It is not necessary to move the Media Hold Down Strap [2]. Figure 12 Reposition the Outer Transport Belts as shown in Figure 13, so they accommodate the width of your media.
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SECTION 2 PRINTER INSTALLATION AND SETUP IMPORTANT! The two Outer Transport Belts should be adjusted so they ride over the bottom lip of the Media Side Guides and are positioned very close the Media Side Guides, but not rubbing against them, as shown in Figure 17.
SECTION 2 PRINTER INSTALLATION AND SETUP Media Thickness Adjustment The printhead carriage height must be set to accommodate the thickness of the media you will be feeding. This printer incorporates a servo motor to control the height of the carriage. 1.
SECTION 2 PRINTER INSTALLATION AND SETUP NOTE: The chart shows general guidelines. It is best to adjust the carriage height using the procedure outlined above. Print Unit Positioning (Vertical Address Positioning) The print units are the device that contains the pen stalls and inkjet cartridges. To adjust the vertical position of the address (printed image) on the media, you must move the Print Units to the desired print positions.
SECTION 2 PRINTER INSTALLATION AND SETUP Print Area Note: The tape, shown in Error! Reference source not found., provides a visual indicator of the print area for each Print Unit. Figure 24 Paper Feed (Media Transport) Test Test for proper media transport. If the printer is setup properly, it should feed the media without hesitation, skewing or jamming.
SECTION 3 OPERATING THE PRINTER Printer Control Panel & MENU Features The printer control panel keys can be used to access various functions that help the operator control the printer. These functions and their operation are as follows: ENTER key The ENTER key is used to start/stop media feed.
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SECTION 3 OPERATING THE PRINTER Print Enhancement –The print enhancement feature is used to help the nozzles on the ink cartridge stay open and decrease the loss of the descender on letters such as “y” or “q” and accent marks that do not appear in every address.
SECTION 3 OPERATING THE PRINTER Print Recovery After a Jam If the media should jam in the printer during the run it is possible to recover up to 9 pieces (records) that might be lost. If a jam occurs, the printer control panel will display “Jam: Reprint Lost Pieces” and “MENU To Continue”.. To recover the lost pieces do the following: 1.
SECTION 3 OPERATING THE PRINTER Installing The Printer Drivers Notes: Do NOT connect the printer to the computer until you have successfully loaded the printer driver to your system. When several user accounts are used on the system, you must make certain that you have Administrator Privileges.
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SECTION 3 OPERATING THE PRINTER 5. Select the appropriate printer port. Click Next. If you plan to use a USB port, please select the default choice ("LPT1:") at this time. After the driver install is complete please see the section "USB Port Selection and Verification Process", before you attempt to print.
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SECTION 3 OPERATING THE PRINTER 8. You are now given the choice of sharing this printer on your network. Click Next. 9. Choose whether or not you’d like to print a test page. Click Next. USB Users: Do NOT print a test page until you have verified and tested proper port selection.
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SECTION 3 OPERATING THE PRINTER Note: You may receive this warning, Click Continue Anyway to complete the installation. Installation is now complete. USB Users: Do NOT attempt to print to the printer until you have reviewed the next section "USB Port Selection and Verification Process".
SECTION 3 OPERATING THE PRINTER USB Port Selection and Verification Process If you are connecting the printer to the computer via its USB port, please use the following procedure to verify that the proper USB port choice was made before you attempt to print. Note: This method is not valid for Parallel (LPT) port users.
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SECTION 3 OPERATING THE PRINTER 4. While watching the printer status in the “Printers” folder; power the printer off, wait 10 seconds, and power the printer on. Tip: To display the printer “status” column in the “Printers” folder; click on “view” and then select “details”. The printer status should toggle from “offline”...
SECTION 3 OPERATING THE PRINTER Printer Driver Properties The drivers for your HJ980 contain several settings that can be useful when using this type of printer: head alignment, feeder delay, text DPI and belt speed. Head Alignment The purpose of the Head Alignment is to permit slight (0.001-inch) horizontal adjustments to the position of the print heads to each other.
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SECTION 3 OPERATING THE PRINTER Text DPI • Raising the Text DPI, e.g. from 200 DPI to 600 DPI will increase the quality of the image. Increasing the DPI will also limit the Belt Speeds available (see below) Text DPI Belt Speeds Available 150 DPI Low(1), Medium(2), Medium(3) High,...
This example was designed for the HJ300P. Notice how the address data is positioned at the top of the page, within the first 1.5 inches of the top of the page. When using the HJ980 it can accommodate and print the first 3 inches of the page.
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SECTION 3 OPERATING THE PRINTER Tip: Click on the "Go to Designer Mode" icon , to return to the "designer" screen. 4. Click on the printer icon , to open the "Mail Print Setup" dialog box. - Make sure the corresponding printer driver is selected as your "Printer:". - Use the "Advance Settings..."...
When you have completed the steps above the layout should look like the one below. NOTE: When setting up a layout for the HJ980, be aware that the printheads are aligned in two banks and these banks can be aligned so that you can print in a 3” wide spread over the width of the media. Head 1 is on one rail and opposite it is heads 5 and 6.
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SECTION 3 OPERATING THE PRINTER Click on Tools and then Mail Merge. The “Mail Merge Helper “ window will open. Click On Create, then Envelopes. The “Microsoft Word” window will open. Click on the Active Window button, and then click on the Get Data button.
SECTION 4 MAINTENANCE Section 4 – Maintenance This section covers how to care for the ink cartridges, clear paper jams, replace the sheet separators, and perform routing maintenance on the printer. Inkjet Cartridge Maintenance The inkjet cartridges must be replaced when out of ink, when print quality is poor, or when purging and cleaning have not helped the image quality.
SECTION 4 MAINTENANCE Inkjet Cartridge Storage Short-term Cartridge Storage (Less than 8 hours or less than 2 hours in hot/dry environments.) • The cartridge can be left in the Printer, for short periods of time. • The next time that the Printer is used, the cartridge nozzles may have to be cleaned and purged Long-term Cartridge Storage (More than 8 hours or more than 2 hours in hot/dry environments.) •...
SECTION 4 MAINTENANCE Purging the Nozzles If the inkjet cartridge sits inactive for a period of time, ink may dry in the nozzles. Printing may not remove these “ink plugs” from the nozzles. White streaks will then show up in the printed text or graphic. In order to obtain better print quality, these ink plugs need to be forced out or purged.
SECTION 4 MAINTENANCE CAUTION NEVER SPRAY OR POUR CLEANERS DIRECTLY ON OR INTO THE PRINTER. LIQUIDS CAN HARM ELECTRONIC PARTS. ALWAYS DAMPEN A RAG WITH THE CLEANER AND APPLY IT TO THE PARTS TO BE CLEANED. Upper Pressure Rollers & Exit Rollers The rubber, Upper Pressure Rollers and Exit Rollers can become glazed with paper lint and ink from the media.
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SECTION 4 MAINTENANCE Cleaning the Media Sensor Periodically check/clean the media sensor (paper sensor), located under the print carriage area of the printer. See Figure 27. The sensor can be accessed by loosening the print unit securing knobs and sliding the print units toward the outside of the machine.
SECTION 5 TROUBLESHOOTING Section 5 – Troubleshooting Guide The following troubleshooting guides are provided to assist you in solving any problems that might occur with the Printer or its software. We have tried to make them as complete as possible. The best advice we can offer is to make sure that the system is setup properly, plugged in, that it has an adequate supply of ink before attempting to trouble shoot any problem.
SECTION 5 TROUBLESHOOTING The Printer CONDITION PROBLEM SOLUTION Database problem. Check data in database program. Losing data; extra lines; printing Communications Problem. Check cable and connections. strange characters. Loosing Power. Monitor Power. Adjust Sheet Separators on Double feeding feeder. Media is curled or bent Media jams Uncurl media.
SECTION 5 TROUBLESHOOTING Printer Display Messages MESSAGE DESCRIPTION SOLUTION Pressing the ENTER key will This feature can be used to Printer Offline put printer into the Paper Feed check for proper media transport ENTER for Paper Feed mode. setup/adjustment. Printer is online, but has not Send data to printer via Printer Online received any data to print.
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SECTION 5 TROUBLESHOOTING If empty, replace cartridge and Printer’s ink level monitor has reset ink level monitor. calculated that cartridge # is If not empty, you may ignore Head # Low: Press Enter almost empty. message and or reset the ink (# = cartridge position number) level monitor.
APPENDIX A Appendix A – HJ980 Specifications HJ980 Inkjet, 6 HP 51645A High Capacity Inkjet Cartridges PRINT TECHNOLOGY Up to 26,000/hr - #10 Envelopes ADDRESS SPEED Print Quality Dots Per Inch Resolution (HxW) PRINT QUALITY (Dots Per Inch) High Quality...