Page 1 Brannstrom Sweden AB Uddevallagatan 14 416 70 Gothenburg, Sweden Tel: +46 (0)31 195600 Fax: +46 (0)31 197790 Email: info@brannstrom.se Operations and Technical manual for Oil Discharge Monitoring Equipment CleanTrack 1000 B (Software version 2.12)
Page 2: Table Of Contents
4.3.7. Piping for Air motor (Air motor option only) ..............15 4.4. Flow meter and Speed log ........................16 4.4.1. Flow meter general ......................16 4.4.2. BRANNSTROM standard flow transmitter............... 16 4.4.3. Speed log general ....................... 16 4.5. Paper Printer ............................17 ...
Page 3 10.9.1. Sample probes installation arrangements ½” ..............119 10.9.2. Sample probes installation arrangements 1” ..............120 10.10. Flow meter ............................122 11. Approval Certificates ......................... 125 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 3 of 222...
Page 4 12.9. Sample Pump, Speck pump with Gast air motor ................194 13. Appendix, Work shop test and Calibration Certificate ..............221 14. Project specific drawings and data sheet ..................222 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 4 of 222...
Page 5: Introduction
1. Introduction The Oil Discharge Monitoring System, Cleantrack 1000 B, has been designed to provide means of monitoring, recording and controlling the ballast discharge in accordance with the requirements in Resolution MEPC.108(49) as amended by Resolution MEPC.240(65) and is also approved for Bio- fuel blends in accordance with MEPC.1/Circ.761 as revised.
Page 6: Specification
3. Specification 3.1. Description Type CleanTrack 1000 B Application Crude and Petroleum products in accordance with MEPC.108(49) as amended by Resolution MEPC.240(65) and also approved for Bio-fuel blends in accordance with MEPC.1/Circ.761 as revised. Range 0 - 1000 ppm Accuracy According to MEPC.108(49)
Page 7 50/60 Hz Consumption 120 Watt Protection IP54 Ambient Temp. 5 - 50 °C Weight ~14 kg Tolerance MEPC.108(49) Dimensions approx. 550 x 360 x 130 mm Color RAL-7035 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 7 of 222...
Page 8 Sample flow 900 l/h Weight ~52 kg * If sample temperature is higher than the ambient temperature limit the limit becomes lower or cabinet should be ventilated. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 8 of 222...
Page 9 Ambient Temp. -25 - +55 ºC Sample Temp. min. 0 - 65 ºC Measuring range 0-16 bar (any range 0-10 bar to 0-25 bar can be used) Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 9 of 222...
Page 10: Installation
4. Installation This chapter contains advice for the installation of CleanTrack 1000 B equipment on board tankers. The advice given in this chapter is of general validity and should be supplemented with a detailed installation specification for the particular ship. Additionally all applicable regulations regarding the installation standard, issued by the relevant authorities and classification society must be followed.
Page 11: Converting Unit
Keep Cb7 and other cables connected to intrinsically safe circuits separated from non-intrinsically safe circuit cables. Data communication between Converting Unit and Analyzing Unit, Cb7: Baudrate: 19200 baud. Length: ≤50 meters. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 11 of 222...
Page 12: Analyzing Unit
Mount a freestanding measuring cell mounted with its hood and a connection box on the backplane. Refer to drawings/chapters:  Use cable diagram above for the actual sample pump used. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 12 of 222...
Page 13: Inlet Probe And Outlet Stub
The sample feed pump may be damaged if run dry for more than 10 seconds. The sample valves and sample inlet filter should be located with adequate space and accessibility for servicing. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015...
Page 14: Piping Of Sample Inlet And Outlet
The water consumption is about 250 l/h and is open about 30 seconds at start-up. It is also recommended to flush manually at closing down. This makes about 10-15 liters per start/stop. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015...
Page 15: Piping For Air Motor (Air Motor Option Only)
The calculation is for a straight pipe, pressure drops at bends has not been taken in account. Make own calculations and have margin to allow the pressure regulator to work properly. Pressure(final) = 5.2 bar (pipe inner diameter, [mm]) Initial pressure, [bar] Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 15 of 222...
Page 16: Flow Meter And Speed Log
Refer to chapter 7.8.6. Speed page 61 for software programming. The speed log signal connected to CleanTrack 1000 B should be a pulse signal form a voltage free relay or switch. The pulse frequency should be proportional to the speed.
Page 17: Paper Printer
Nominal flow of some sample pumps: Sample pump with Ex motor (SPP-100) 600 l/h Bulk head mounted (Nikuni or Matre): 900 l/h Sample pump with air driven motor: 240 l/h Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 17 of 222...
Page 18: First Start Up Checklist
GPS input (Cb29) and Log input (Cb12) if speed log is used. 8. Connect mains to the computer unit. After a few seconds 2 different “Brannstrom Sweden” will appear on the screen before the screen goes black again and about 2 minutes later the Cleantrack1000B software appears.
Page 19: Pressure Alarm Settings
The limits for fresh water is however not essential the same way as the sample limits are. 13. When finished following the relevant steps in the 5.2. Close down procedure page 34. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 19 of 222...
Page 20: Zener Barrier Instructions And Replacement
4.9. Zener Barrier Instructions and Replacement Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 20 of 222...
Page 21 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 21 of 222...
Page 22 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 22 of 222...
Page 23 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 23 of 222...
Page 24 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 24 of 222...
Page 25: Measuring Cell Instructions And Replacement
4.10. Measuring Cell Instructions and Replacement Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 25 of 222...
Page 26 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 26 of 222...
Page 27 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 27 of 222...
Page 28: Measuring Cell Replacement (Ctb10032)
4.10.1. Measuring Cell replacement (CTB10032) Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 28 of 222...
Page 29 Drawing: CTB10033 sheet 1, Measuring Cell assembly and connection. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 29 of 222...
Page 30 Drawing: CTB10036 sheet 1, Measuring Cell console hole pattern. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 30 of 222...
Page 31: Calculations On Intrinsically Safe Arrangements
The maximum tested length of this cable, Cb7, is 100m. Also check the temperature class of installed intrinsically safe apparatus and if the specified zone is acceptable. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 31 of 222...
Page 32 200 pF/m and either 1 μH/m or 30 μH/Ω where the interconnection comprises two or three cores of a conventionally constructed cable (with or without screen).” Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 32 of 222...
Page 33: Start/Stop Procedure
See chapter 7.2.2. Running Settings, page 41. 13. Press the "Start Discharge" key on the Computer Units "Operate" page and confirm start on the next popup window. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 33 of 222...
Page 34: Close Down Procedure
10. The measuring cell can now be removed from its docking and stored in a dark, dry and tempered place. 11. If the Sample pump is powered by air motor: Close all air supply valves. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 34 of 222...
Page 35: Menu Operations
Set LCD background light intensity. A press to the left gives a darker display and to the right a brighter display. Submenu select buttons, described below. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 35 of 222...
Page 36: Edit Numeric Values
The key can change the displayed menu, open a submenu, open a drop down list or simply change color to yellow as an indication of activation. An example of a submenu is the verification menu that open when "Manual Override Discharge Valve" key is pressed: Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 36 of 222...
Page 37: Password
Some operations need a "Password" and when pressed opens up a "Password submenu" Give the Password and select "Admin" for administrator level or "User" for lower level. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 37 of 222...
Page 38: Measuring Cell - Indications And Keys
"D1 Flashing SINGLE, D2 Flashing DOUBLE" - Waiting for KB to be pressed MC-D1 MC-D2 "D1 Flashing DOUBLE, D2 Flashing SINGLE" - Waiting for KA to be pressed MC-D1 MC-D2 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 38 of 222...
Page 39: Menu Layout
Go to "System check" page. Chapter 7.10. System Check, page 65 "System check" Password: "2" and "Admin". Go to "Approvals" page. Chapter 7.11. Approvals page 70 "Approvals" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 39 of 222...
Page 40: Operation
Pressure check and Water check is further described in chapter 7.2.4. Status page 45 below. "Water 60 sec" Manually flush with fresh water for 60 seconds. Useful for testing. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 40 of 222...
Page 41: Running Settings
Discharge line popup menu. (This popup menu will differ depending on selections made in Chapter 7.8.1. Line of discharge page 59) Select line for discharging. "#1", "#2", "#3" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 41 of 222...
Page 42: Oil Type
Paraffinic Type 6 Marine residual fuel oil - RMG 35. (ISO 8217:1996) Type7 Automotive Gasoline Type8 Kerosene Type9 Marine distillate fuel oil - DMA - ISO8217:1996 (table1) Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 42 of 222...
Page 43 Type5 Mixed slop Type3 Asphalt crude's Type4 Lubrication oil Type4 Heavy fuel oil Type6 Kerosene and JP1 jet fuel Type8 Gasoline and JP4 type jet fuel Type7 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 43 of 222...
Page 44: Manual Override
Press value indication to insert manual value. "Speed" Override ship's speed with the value inserted in "Speed" "Manual Speed" Override ship's position with the "Manual GPS" value. "Manual Position" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 44 of 222...
Page 45: Status
Only to be used in case of water check malfunction. This selection need to be verified on a popup window. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 45 of 222...
Page 46: Alarm Table
Resetting alarms. Status columns indicates "ACTIVE" for not reset alarms and "Reset" "Alarm Reset" for remaining reset alarms. Go to "Operate page". "Operate" Go to "Main Menu". "MENU" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 46 of 222...
Page 47: Recorded Data
"Scroll back! ### sec" is shown if latest printout is not shown on top line. After 300 seconds of inactivity indications will go back to displaying the top line. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 47 of 222...
Page 48: Usb
Recorded data can be copied to a USB-memory stick. Use a USB-stick with a Windows FAT32 file system. (Most sticks are preformatted with FAT32) 7.5.1. USB-Memory stick Indications before a USB-Memory stick is inserted. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 48 of 222...
Page 49 If the USB-stick is removed before this button is pressed, power must be switched off and on again before the Computer Unit can recognize a USB-stick again. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 49 of 222...
Page 50: Save Printouts On Usb Stick
7.5.2. Save Printouts on USB stick If the printer file already exist on the USB-stick an overwrite selection is displayed. Select how many printouts to save on the USB-stick. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 50 of 222...
Page 51: On-Board Test
This test should be repeated separately for each sampling point; verify that alarms function correctly when a malfunction occurs external to the monitoring system, such as no sample flow, no flow meter signal, power failure, etc.; Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 51 of 222...
Page 52 30 liters per nautical mile; Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 52 of 222...
Page 53 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 53 of 222...
Page 54 The check should be made at a flow rate of about 50% of the rated flow of the flow meter. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015...
Page 55: Measuring Cell Check/Calibration
Selection if the Zero Calibration Result is used in the concentration calculations. "Use Zero Cal. result" Graphs Displays the values from the last successful zero. "Last Successful Zero" Displays the measured values. "Is values" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 55 of 222...
Page 56: Zero Calibration Prepare
Water Valve". If "No Controlled Water Valve" is selected in the Setup/Config-page this button is not visible. Press this key to start preparations for Zero Check/Calibration. "Zero Prepare" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 56 of 222...
Page 57: Zero Calibration Take Zero
Indicates the result of the Check/Calibration, red = fail / green = ok. "Square indication" See explanation 2 pages up when where Status is explained. "Graph indication" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 57 of 222...
Page 58: Replace Measuring Cell
The instructions on the 2 pages below describes how the Measuring Cell is replaced and the tools needed. Before replacing the measuring cell, study the chapter 4.10. Measuring Cell Instructions and Replacement page 25. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015...
Page 59: Setup Of Parameters
ZF2 input on Zener Barrier PCB is used. "ZF2" CVF input on Converting Unit PCB is used. "CVF" ZF1 input on Zener Barrier PCB is used but calculations are setup in ZF2-page. "ZF1->ZF2" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 59 of 222...
Page 60: Zf1 (Zener Barrier Flow Input 1)
NO if current is linear to flow, YES if current is linear to pressure. "Square root" 7.8.3. ZF2 Same as ZF1 above. 7.8.4. CVF Same as ZF1 above. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 60 of 222...
Page 61: Pressure
Measured pulse frequency from the speed log. "Input pulses" Speed log pulses per nautical mile. "Speed Log give" Selected speed source. "Log" speed pulse log, "GPS" speed from GPS. "Speed source" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 61 of 222...
Page 62: System Configuration Setup
“Overboard Valve Output” Activating both functions above. “Override and OBV Valve Outputs” Contact information can be displayed in the "Start page" and in the "Contact Information" "Alarm table". Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 62 of 222...
Page 63: Computer
7.9.2. Real Time Clock Setting of the Real Time Clock. Clock shall be set to GMT-time. The clock can be set manually or to the time read from the GPS. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 63 of 222...
Page 64: Ip-Address
Normally the touch screen calibration should be in effect directly after exit from the calibration but sometimes a power cycle of the computer unit is also needed. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 64 of 222...
Page 65: System Check
Press to activate. When activated, relay outputs of other printed circuit boards "Test Mode" in the system can be manually activated. Take caution when starting the sample pump, pressure alarm are disabled. Password: "8378" and "Admin". Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 65 of 222...
Page 66: Gps (Nmea-Receiver)
Item d2 on drawing: CTB10001p sheet 3, Computer Unit with open door (Printer version) page 83. Communication status with the paper printer module. "PowerCommStatus" Activate the paper rewinder. "ActivateWinder" Makes a test printout to the paper printer. "Print test line" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 66 of 222...
Page 67: Expiry (Trial Period)
Relay outputs of the power supply "PowerOut" Software version, temperature and flags status of the power supply. "PowerFlags" Transmit data to the power supply. "PowerTxData" Received data from the power supply. "PowerRxData" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 67 of 222...
Page 68: Cuio (Computer Unit I/O Pcb)
Software version, digital inputs and current input of the CVCT PCB. "CVCT_In" Transmit data to the CVCT PCB. "CVCT_TxData" Received data from the CVCT PCB. "CVCT_RxData" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 68 of 222...
Page 69: Zbct (Converting Unit Zener Barrier Pcb)
Indicates software version, serial number and more communication status. "MC_Info" Communication status of reading calibration from with the MC. "CalRd_Com" Internal use. "GainIn" Internal use. "MC_IR" Internal use. "MC_Ain" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 69 of 222...
Page 70: Approvals
7.11. Approvals Indicating approvals to the Cleantrack1000B. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 70 of 222...
Page 71: Fault-Finding
Alarm – Printer Paper End/Cover Open Alarm – Printer Head Temp Error Alarm – Printer Voltage Error Alarm – Printer Feedback Missing Alarm – Printer Buffer Overflow Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 71 of 222...
Page 72: System File Errors
Note that the communication to the ZBCT must work before this communication failure can be solved. For light emitting diode indications, see chapter 8.8.3. Zener barrier PCB indications page 77 "13 System - Comm. error Computer Power PCB" Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 72 of 222...
Page 73: External Sensor Alarms
If source is GPS, check that the NMEA communication from the GPS works. If source is Pulse log, check the connection and the programming of pulses / hour. See chapter 7.8.6. Speed, page 61. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 73 of 222...
Page 74: Measurement Alarms
Indicates a problem on the outlet side of the analyzing unit. Running is stopped. See chapter 7.8.5. Pressure, page 61 and 7.8.7. System Configuration Setup, page 62. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 74 of 222...
Page 75: Paper Printer Alarms
Printer buffer has overflow. Printer busy do not work, check cable connections to the printer. If this alarm remains the printer and/or the CUIO PCB connected to the printer need to be replaced. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015...
Page 76: Indications On Pcb's
Buzzer activated Modbus Over board NMEA Speed Log Communication valve feedback. Receive input. Modbus Transmit. Selection: EL1 Communication Receive. Over board Spare valve feedback. input. Selection: EL2 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 76 of 222...
Page 77: Converting Unit I/O Pcb Indications
Receive. Transmit. Indicate Power and Modbus Modbus Lit if Measuring Cell running program with a communication: communication: communication is ok. flashing diode, 0.5 Hz. Transmit. Receive. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 77 of 222...
Page 78: Maintenance, Spare Parts And Consumables
CTB10010 sheet 4 of 5, Analyzing unit with air motor sample pump page 100. 9.4. Verification of accuracy and access to restricted parts. User access to the Measuring cell is restricted with seals, which only Brannstrom Sweden AB can replace, in order to comply with clause 5.1 of MEPC. 108(49).
Page 79: Cleaning Of Inlet Filter
2 pcs cleaning brush for cleaning of glass pipe in Measuring Cell. 9.9. Consumables Lithium Battery The Computer unit CPU printed circuit board contains a Lithium battery, type CR1220 3V. See chapter 9.1. Battery replacement page 78. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 79 of 222...
Page 80: Storage Before Installation
Paper roll diameter: max 50 mm. Cleaning Brush Cleaning brush for CleanTrack 1000 B (cleaning of glass pipe in Measuring Cell). 9.10. Storage before installation Prior to installation the unit should be stored in a tempered and dry location protected from sunlight.
Page 81: Figures And Drawings
This chapter contains standard drawing alternatives and options. For project specific drawings, refer to chapter 14. Project specific drawings and data sheet page 222. The rest of the page is intentionally left blank. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 81 of 222...
Page 82: Computer Unit
10.1. Computer Unit Drawing: CTB10030 sheet 1, Computer Unit mounting Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 82 of 222...
Page 83 Drawing: CTB10001p sheet 3, Computer Unit with open door (Printer version). Note: printer is optional. Standard version is without items d2 and d3. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 83 of 222...
Page 84 Drawing: P3715090 sheet 1, Computer Unit panel mount instructions. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 84 of 222...
Page 85: Converting Unit
10.2. Converting Unit Drawing: CTB10003 sheet 1 of 3, Converting Unit. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 85 of 222...
Page 86 Drawing: CTB10003 sheet 2 of 3, Converting Unit. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 86 of 222...
Page 87 Drawing: CTB10003 sheet 3 of 3, Converting Unit. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 87 of 222...
Page 88: Analyzing Unit
10.3. Analyzing Unit 10.3.1. Analyzing Unit skid with Ex. motor Sample pump Drawing: CTB10015 sheet 1 of 3, Analyzing unit skid with electrical Ex. motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 88 of 222...
Page 89 Drawing: CTB10015 sheet 2 of 3, Analyzing unit skid with electrical Ex. motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 89 of 222...
Page 90 Drawing: CTB10015 sheet 3 of 3, Analyzing unit skid with electrical Ex. motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 90 of 222...
Page 91: Analyzing Unit With External Sample Pump
10.3.2. Analyzing Unit with external Sample pump Drawing: CTB10014 sheet 1 of 5, Analyzing unit with external sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 91 of 222...
Page 92 Drawing: CTB10014 sheet 2 of 5, Analyzing unit with external sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 92 of 222...
Page 93 Drawing: CTB10014 sheet 3 of 5, Analyzing unit with external sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 93 of 222...
Page 94 Drawing: CTB10014 sheet 4 of 5, Analyzing unit with external sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 94 of 222...
Page 95 Drawing: CTB10014 sheet 5 of 5, Analyzing unit with external sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 95 of 222...
Page 96: Analyzing Unit With Freestanding Items For External Sample Pump
10.3.3. Analyzing Unit with Freestanding items for External Sample pump (To be completed with more detailed drawings) Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 96 of 222...
Page 97: Analyzing Unit With Air Motor Sample Pump
10.3.4. Analyzing Unit with Air motor Sample pump Drawing: CTB10010 sheet 1 of 5, Analyzing unit with air motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 97 of 222...
Page 98 Drawing: CTB10010 sheet 2 of 5, Analyzing unit with air motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 98 of 222...
Page 99 Drawing: CTB10010 sheet 3 of 5, Analyzing unit with air motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 99 of 222...
Page 100 Drawing: CTB10010 sheet 4 of 5, Analyzing unit with air motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 100 of 222...
Page 101 Drawing: CTB10010 sheet 5 of 5, Analyzing unit with air motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 101 of 222...
Page 102: Nikuni Bulkhead Sample Pump
10.4. Nikuni Bulkhead Sample pump Drawing: CT041029.1, Nikuni Bulkhead Sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 102 of 222...
Page 103 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 103 of 222...
Page 104 Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 104 of 222...
Page 105: Connection Box
10.5. Connection box Drawing: CTB10021 sheet 1 of 2, Connection box. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 105 of 222...
Page 106 Drawing: CTB10021 sheet 2 of 2, Connection box Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 106 of 222...
Page 107: Measuring Cell Replacement
10.6. Measuring Cell replacement Drawing: CTB10032 sheet 1 of 1, Measuring Cell replacement. For replacement instructions, see chapter 4.10. Measuring Cell Instructions and Replacement page 25. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 107 of 222...
Page 108: Ga-Plans
10.7. GA-plans 10.7.1. Partnames of typical arrangement Drawing: CTB10601 sheet 1 of 1, Partnames of typical arrangement. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 108 of 222...
Page 109: Ga-Plan With Skid Ex. Motor Sample Pump
10.7.2. GA-plan with skid Ex. motor Sample pump Drawing: CTB10907 sheet 1 of 1, GA-plan with skid Ex. motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 109 of 222...
Page 110 Drawing: CTB10917 sheet 1 of 1, GA-plan with skid Ex. motor sample pump and flushing. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 110 of 222...
Page 111: Ga-Plan With Bulkhead Penetrating Sample Pump
10.7.3. GA-plan with bulkhead penetrating Sample pump Drawing: CTB10906 sheet 1 of 1, GA-plan with bulkhead penetrating Sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 111 of 222...
Page 112 Drawing: CTB10916 sheet 1 of 1, GA-plan with bulkhead penetrating Sample pump and flushing. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 112 of 222...
Page 113: Ga-Plan With Air Motor Sample Pump
10.7.4. GA-plan with Air motor Sample pump Drawing: CTB10901 sheet 1 of 1, GA-plan with air motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 113 of 222...
Page 114 Drawing: CTB10911 sheet 1 of 1, GA-plan with air motor Sample pump and flushing. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 114 of 222...
Page 115: Ga-Plan With Pilot Controlled Air Motor Sample Pump
10.7.5. GA-plan with pilot controlled Air motor Sample pump Drawing: CTB10903 sheet 1 of 1, GA-plan with pilot controlled air motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 115 of 222...
Page 116: Electrical
10.8. Electrical 10.8.1. Electrical cable diagram for electrical Ex. motor sample pump Drawing: CTB110204.1el, electrical cable diagram for electrical Ex. motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 116 of 222...
Page 117: Electrical Cable Diagram For Bulkhead Mounted Sample Pump
10.8.2. Electrical cable diagram for bulkhead mounted sample pump Drawing: CTB110204.1bh, electrical cable diagram for bulkhead mounted sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 117 of 222...
Page 118: Electrical Cable Diagram For Air Motor Sample Pump
10.8.3. Electrical cable diagram for air motor sample pump Drawing: CTB110204.1pn, electrical cable diagram for air motor sample pump. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 118 of 222...
Page 119: Sample Probes
10.9. Sample probes 10.9.1. Sample probes installation arrangements ½” Drawing: CTB110701.1, Sample probes installation arrangements ½. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 119 of 222...
Page 120: Sample Probes Installation Arrangements 1
10.9.2. Sample probes installation arrangements 1” Drawing: CTB891216.1, Sample probes installation arrangements 1. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 120 of 222...
Page 121 Drawing: CTB900105.4, Sample probes valve arrangements. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 121 of 222...
Page 122: Flow Meter
10.10. Flow meter Drawing: CT891215.5, CleanTrack Flow meter unit, Vertical. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 122 of 222...
Page 123 Drawing: CT900503.1, CleanTrack Flow meter unit, Horizontal. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 123 of 222...
Page 124 Drawing: CT050505.1, CleanTrack Flow transmitter bracket. Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 124 of 222...
Page 125: Approval Certificates
11. Approval Certificates 11.1. IMO Certificate Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 125 of 222...
Page 126: Type Approval, Dnv: Med-B
11.2. Type Approval, DNV: MED-B Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 126 of 222...
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Page 129: Certificate: Med-D
11.3. Certificate: MED-D Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 129 of 222...
Page 130: Imo Certificate, Ccs
11.4. IMO Certificate, CCS Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 130 of 222...
Page 131: Type Approval, Ccs
11.5. Type Approval, CCS Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 131 of 222...
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Page 134: Type Approval, Nk
11.6. Type Approval, NK Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 134 of 222...
Page 135: Type Approval, Rmrs
11.7. Type Approval, RMRS Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 135 of 222...
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Page 137: Declaration Of Conformity
11.8. Declaration of Conformity Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 137 of 222...
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Page 140: Atex Certificates And Instructions
12. ATEX Certificates and Instructions 12.1. ATEX Certificate Zener Barrier PCB Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 140 of 222...
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Page 145: Atex Certificate Measuring Cell
12.2. ATEX Certificate Measuring Cell Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 145 of 222...
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Page 149: Pressure Transmitter, Danfoss
12.3. Pressure transmitter, Danfoss Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 149 of 222...
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Page 156: Pressure Transmitter, Siemens
12.4. Pressure transmitter, Siemens Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 156 of 222...
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Page 159: Pressure Transmitter, Tecsis
12.5. Pressure transmitter, Tecsis Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 159 of 222...
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Page 163: Flow Meter, Siemens
12.6. Flow meter, Siemens Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 163 of 222...
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Page 171: Flow Meter, Fuji
12.7. Flow meter, Fuji Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 171 of 222...
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Page 173: Sample Pump, Spp-100 With Elprom Explosion Proof Motor
12.8. Sample Pump, SPP-100 with Elprom explosion proof motor 12.8.1. Elprom instructions Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 173 of 222...
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Page 177: Elprom Certificate
12.8.2. Elprom Certificate Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 177 of 222...
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Page 194: Sample Pump, Speck Pump With Gast Air Motor
12.9. Sample Pump, Speck pump with Gast air motor Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 194 of 222...
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Page 221: Appendix, Work Shop Test And Calibration Certificate
13. Appendix, Work shop test and Calibration Certificate The 4 following pages contains: 4 pages Work shop test: 1 page Calibration Certificate: Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 221 of 222...
Page 222: Project Specific Drawings And Data Sheet
14. Project specific drawings and data sheet Brannstrom Sweden AB CleanTrack 1000B - Rev 2.12, 2015 Page 222 of 222...

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