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SMORACY Bandit Beast Recycler Manual

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MODEL 4680 TRACK

TABLE OF CONTENTS

INTRODUCTION & WARRANTY ............................................................ 2
SERIAL NUMBER LOCATIONS ............................................................. 6
SAFETY PROCEDURES ........................................................................ 7
SAFETY DECALS ................................................................................. 15
AUTOFEED SECTION .......................................................................... 20
EQUIPMENT SPECIFICATIONS .......................................................... 22
CONTROLS .......................................................................................... 27
START UP PROCEDURES .................................................................. 37
MAINTENANCE .................................................................................... 39
TROUBLE SHOOTING ............................................................... 43
CUTTERHEAD SECTION .......................................................... 54
SCREEN SECTION .................................................................... 62
AUGER SECTION ...................................................................... 64
DRIVE BELT/CHAIN SECTION .................................................. 67
CLUTCH SECTION .................................................................... 68
DUST SUPPRESSION SYSTEM ............................................... 69
HYDRAULIC SECTION .............................................................. 70
ELECTRICAL SECTION ............................................................ 74
LUBRICATION ............................................................................ 76
BOLT TORQUE CHARTS .......................................................... 77
TRANSPORTATION PROCEDURES ................................................... 78
REPLACEMENT PARTS SECTION ..................................................... 79
INFEED SECTION ...................................................................... 80
RECYCLER COMPONENTS ..................................................... 82
DUST SUPPRESSION COMPONENTS ......................................... 84
TEETH COMPONENTS ............................................................. 86
HYDRAULIC COMPONENTS .................................................... 88
CLUTCH COMPONENTS ........................................................ 120
GATE/SCREEN COMPONENTS .............................................. 124
DISCHARGE CONVEYOR ....................................................... 126
AUGER COMPONENTS........................................................... 132
FRAME & ACCESSORIES SECTION ...................................... 134
ENGINE COMPONENTS...................................................................136
CONTROL COMPONENTS...............................................................138
INDEX................................................................................................................140
NOTE- ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR
DIMENSION IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT
NOTICE BY THE MANUFACTURER.
Copyright 4/07
TABLE OF CONTENTS
Smoracy, LLC
1
S/N 4055
WO#38113

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  • Page 1: Table Of Contents

    AUGER COMPONENTS............132 FRAME & ACCESSORIES SECTION ........134 ENGINE COMPONENTS..............136 CONTROL COMPONENTS...............138 INDEX........................140 NOTE- ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR DIMENSION IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE BY THE MANUFACTURER. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 2: Introduction & Warranty

    NOTE - The producer of the Beast Recycler reserves the right to make any modifications or revisions to the design or specifications of its machine without advance notice. The producer also reserves the right to change machine and part prices as needed without advance notice. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 3 The manufacturer will provide replacement parts to the customer for defective parts during the warranty period. Defective parts must be returned to Smoracy, LLC. It will be the customer’s responsibility to install the replacement parts unless arrangements are made with the selling dealer.
  • Page 4 It is absolutely necessary to return the Warranty Validation Form, completely and accurately filled out, and notify Smoracy, LLC in writing within ten (10) days from the date of purchase to validate this warranty. If Warranty Validation Form is not on file, all Warranty Consideration is NULL AND VOID.
  • Page 5 (989) 561-2270 NOTE: This warranty applies only to new and unused equipment or parts thereof manufactured by Smoracy, LLC. and is void if the Recycler is operated with replacement parts or equipment not manufactured or recommended by Smoracy, LLC. All other components are warranted by their respective manufacturers (i.e. engines, axles, clutches, tires, batteries, etc.) Any machines used for lease or rental purposes warranty is limited to 90 days from...

  • Page 6: Serial Number Locations

    TYPICAL RECYCLER SERIAL NUMBER LOCATIONS 1. Inside the Control Cabinet NOTE: The engine information is located on the engine block. The clutch information is 2. Curb Side Bearing Pad located on the clutch plate. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 7: Safety Procedures

    ALWAYS keep several type A:B:C fire extinguishers operational and on the job at all times. SMORACY, LLC IS NOT RESPONSIBLE FOR FIRES CAUSED BY FIRE HAZARDS LEFT TO SMOLDER AND BURN, OR IMPROPER SHUTDOWN PROCEDURES.
  • Page 8 The You may obtain additional copies of this manual from machine should be checked for loose tools or foreign your Smoracy, LLC Dealer. objects, especially in the infeed conveyor area. All tools Before operating recycler, you must have all potential not in use should be secured in a tool box.
  • Page 9 “thrown object area”. All for torque and fit. machines in “thrown object area” must have overhead Most of the nuts used on the Smoracy, LLC protection. Machines used to load the recycler must Recycler are self locking. After a nut has been removed have an enclosed cab.
  • Page 10 Procedures “. Make no modifications to your equipment system to cool down to ambient temperature before unless specifically recommended or requested by opening any coolant or hydraulic oil system. Smoracy, LLC. DANGER WARNING Inspect raw materials pile for prohibited materials. The...
  • Page 11 Do not run or operate this machine with any door/ compartment open. Door enclosures are guards, you can be injured if open during operation. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 12 You will cause engine damage, machine damage and possible injury! DANGER NEVER sit, stand, lay, climb or ride anywhere on this machine while it is running, operating, or in transit. You will be injured. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 13 Always keep several type A:B:C fire extinguishers on the job at all times. Smoracy, LLC is not responsible for fires caused by fire hazards left to smolder and burn, or improper shutdown procedures.
  • Page 14 You must clean the debris away from the engine and other hot areas before leaving the machine! It is your responsibility to properly maintain and test the extinguishers as instructed by the directions that come with the fire extinguisher. If you do not have that information contact Smoracy, LLC. WARNING Before transporting the machine: 1) Clean out any existing material in the machine by allowing the machine to operate for several minutes without further loading.

  • Page 15: Safety Decals

    3) When the need arises to replace a machine component with a decal attached, be sure and replace the decal. 4) Replacement decals are available, and can be purchased from the manufacturer or your Smoracy, LLC Dealer. EXAMPLES: NOTICE DANGER...
  • Page 16 SAFETY DECALS DECAL LOCATIONS - MODEL 4680 TRACK ALTHOUGH LOCATIONS MAY VARY, ALL DECALS MUST BE ON MACHINE DURING OPERATION IF ANY DECALS BECOME DAMAGED, REPLACE IMMEDIATELY. INSIDE CONTROL CABINET DECALS 6,9,17,29,35,36,38,39,40,41,59,66,70 PLAQUES 72,73,74,75,76,77,78 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 17 Notice 24 Volt Circuit N-17 Notice Battery Disconnect..N-26 Notice Battery Disconnect Switch... N-27 Set Feed To Match Material N-28 In Line Fuel Filter N-30 Notice Must Wait 45 Seconds..*SOME DECALS ARE FOR OPTIONAL COMPONENTS Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 18 SAFETY DECALS DECAL LOCATIONS - MODEL 4680 TRACK ALTHOUGH LOCATIONS MAY VARY, ALL DECALS MUST BE ON MACHINE DURING OPERATION IF ANY DECALS BECOME DAMAGED, REPLACE IMMEDIATELY. INSIDE CONTROL CABINET DECALS 6,9,17,29,35,36,38,39,40,41,59,66,70 PLAQUES 72,73,74,75,76,77,78 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 19 Inlaid Plaque - Yoke Lock INL-508 Inlaid Plaque - Screen INL-509 Inlaid Plaque - Auger OPEN Open Vinyl CLOSED Closed Vinyl Model 4680 Beast Vinyl *Optional Magnet Caution Strong Magnet *SOME DECALS ARE FOR OPTIONAL COMPONENTS Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 20: Autofeed Section

    Do not power wash the digital tach hour meters. Pressure causes unwarranted damage. Do not spray tach this will void warranty. AUTOFEED DIGITAL TACH HOUR METER Digital E-290 “Autofeed Plus” (White Face) Part Number 900-2906-83 (24 volt) For Warranty/Service Call 1-866-644-8622 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 21 APPROXIMATE DIGITAL AUTOFEED SETTINGS (FOR REFERENCE ONLY) Engine Maximum Magnetic Pickup Reverse PPR (CAL) Time Caterpillar 3412E** 2100 1700 2000 .5 Seconds ** With PT Tech Clutches us a PPR Value of 113 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 22: Equipment Specifications

    COMPONENT PARTS - MODEL 4680 RADIATOR SCREEN BATTERY MAGNETIC HEAD PULLEY YOKE CYLINDER INFEED CONVEYOR YOKE METAL DISCHARGE CHUTE INFEED CONVEYOR TAKE-UP BEARING MAINTENANCE & DOOR INFEED TAIL SHAFT GUARD EMERGENCY HYDRAULIC MAIN SHUT DOWN SWITCH BEARING Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 23 HYDRAULIC SEPERATOR CONVEYOR DRIVE MOTOR HYDRAULIC MOTOR AUGER DRIVE MOTOR EMERGENCY HYDRAULIC SHUT DOWN SWITCH FUEL TANK FILLER CAP BELTSHIELD MAIN DRIVE CONTROLS (CONTAINS ALL MANUAL & ELECTRICAL CONTROLS FOR OPERATING THE MACHINE) Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 24 EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS The Smoracy, LLC Recycler machine is designed to reduce wood and all organic products into mulch. The unit is powered by one of several optional engines. Power is transmitted through a V-Belt system to the cutter head. Applicable service manuals should be consulted concerning power units and clutches for proper maintenance.
  • Page 25 RADIATOR High capacity radiator debris screen. SCREEN: ENGINES: Optional engines available between 750 and 860 H.P. range. BATTERY Lockable, steel fabricated construction. BOX: HYDRAULIC Hydraulic pumps will vary depending on engine options. PUMPS: Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 26 Clutch/PTO Manufacturer’s Manual. to engage the clutch, IT ISN’T ADJUSTED PROPERLY. Different brands and models require different service and operation procedures. New Clutch/PTO’s require more SMORACY, LLC DOES NOT warranty clutch frequent adjustment. failures. Warranty must be handled through the GOOD OPERATORS respective manufacturers.
  • Page 27 APPROX. VOLUME OF PILE = DIA. (FEET) x DIA. (FEET) x HEIGHT (FEET) IN CUBIC YARDS APPROX. VOLUME OF PILE = DIA. (METER) x DIA. (METER) x HEIGHT (METER) x .26 IN CUBIC METERS Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 28: Controls

    In this case, depress the pressure override button and turn the ignition switch all the way to the right, now hold both until the engine starts. Once their is oil pressure the override button may be released. Engine Start Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 29 The engine shut down system is also through this gauge. If the coolant temperature gets too high, the engine will shut down and all moving components will coast to a stop. Smoracy, LLC Copyright 4/07 S/N 4055...
  • Page 30 Refer to your clutch manuals for proper maintenance procedures. Please remember, if it ISN’T taking most of your strength to engage the clutch, IT ISN’T ADJUSTED PROPERLY. SMORACY, LLC DOES NOT warranty clutch failures. Warranty must be handled through the respective manufacturers.
  • Page 31 Infeed Conveyor control valve handle forward away from you. To stop the Infeed Conveyor place the control handle in the middle or off position. To reverse the Infeed Conveyor pull the control handle toward you. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 32 Feed Wheel will rotate in a position to feed material into the cuttermill or may be reversed to force material back from cuttermill. Feed Chain In/Reverse Switch: (3) The infeed chain will bring material into the cuttermill or may be reversed to bring material back out of cuttermill area. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 33 Will increase or decrease engine RPM’s. Machine Stop Switch (9) Pushing this button will immediately stop engine and bring all functions to a complete stop. Be aware cuttermill will continue to turn until momentum stops turning the mill. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 34 MODEL 4680 TRACK BASIC LOCATION OF TETHER REMOTE CONTROL Engine Shut Down Switch Yoke Up Button Feed Wheel In/Reverse Switch Left Track Fwd/Reverse Switch Feed Chain In/Reverse Switch Right Track Fwd/Reverse Switch Screen Gate Open/Close Switch Throttle Up/Down Switch Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 35 Left Track Fwd/Rev Switch High Speed/Low Speed Switch Feed Chain Fwd/Rev Switch Yoke Up/All Feed Reverse Switch Yoke Wheel Fwd/Rev Switch Screen Open/Close Switch Right Track Fwd/Rev Switch Throttle Up/Down Switch Machine Stop (engine shut down) Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 36 (see Connecting figure 5). Cable FIGURE 4 FIGURE 1 Wires Loop Inside Plug Connector Recycler Maintenance Door Engine 2 Wires To Disable Electric Socket Plug Maintenance Door FIGURE 5 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 37: Start Up Procedures

    Do not let anyone operate or maintain this machine until they have thoroughly read this manual, viewed the decals and video tape, and follow all instructions. You can purchase additional Smoracy, LLC manuals & video tapes for a nominal fee.
  • Page 38 29) Remember to check EVERYTHING on the checklist. 13) Check hydraulic oil level, this should always be 7/8 full. Remember to check DAILY to avoid excessive heat build up. 14) Check the air cleaner and precleaner. Clean as necessary. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 39: Maintenance

    For added safety it is a good practice to use an additional log chain to help support the Feedwheel Yoke to the conveyor rest. When all safety devices are in place you may start maintenance to the machine. Smoracy, LLC Copyright 4/07...
  • Page 40 See Drive Belt Section for the correct specified amount of deflection and load per belt. WORN SHEAVE GOOD BELT WORN BELT BELT BELT BELT SPACE RECYCLER BELTS SHEAVE SHEAVE SHEAVE Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 41 3) Grease Cutterhead bearings: Grease cutterhead bearings monthly with 16 pumps of synthetic grease. Use Mobil 1 Universal Synthetic Grease, Mobil SHC 220 Synthetic Grease, Mobil AW2 Synthetic Grease, or Amsoil Multi-Purpose Grease NLGI#2. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 42 Cutterhead, Screen and the rear of the Discharge Belt Conveyor pulley assembly is through this door. Removal of the entire Cutterhead is done by removing the Feedwheel Yoke assembly and sliding the Cutterhead forward. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 43: Trouble Shooting

    Keep oil level at 7/8 full. Pump belts missing if so equipped. Replace pump belts. Broken pump shaft. Repair or replace pump. Oil strainer in Hydraulic Oil Tank is plugged. Remove and clean or replace strainer. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 44 If the problem moves to the circuit you swapped with then the solenoid is at fault. If the problem stays with the circuit you are working on then the pump is your problem. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 45 A very low pressure reading would indicate a hydraulic problem with the pressure relief valve or the hydraulic pump. See “ Procedure for checking hydraulic pump and relief valve setting” in the Hydraulic Section. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 46 Cutterhead to come to a complete stop, turning Battery Disconnect Switch off, and you must have the ignition key in YOUR possession, then check around Feedwheel Yoke to determine what might be restricting it. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 47 YOUR possession. Raise Feedwheel Yoke and install all safety devices, then check around Feedwheel Yoke to determine what might be restricting it from coming down. Bent lift cylinder rod. Repair or replace lift cylinder. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 48 Check motor shaft for damage and replace key. hydraulic motor shaft has sheared. Bad bearing or chain sprocket. Move the Infeed Conveyor forward and remove the access cover. Inspect all bearings and chain sprockets. Repair or replace as necessary. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 49 Discharge Belt Conveyor bound up. Discharge Belt Conveyor running off track. Make adjustments to conveyor so that belt is running centered. Discharge Belt Conveyor drive roller Check Discharge Belt Conveyor for proper tension. spinning inside of belt. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 50 With machine shut down, remove any debris trapped drum causing a high spot. in the idler drum roll. Bent shaft on drive or idler drum rollers. Check both drum rollers and replace if damaged. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 51 If the problem moves to the circuit you swapped with then the solenoid is at fault. If the problem stays with the circuit you are working on then the pump is your problem. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 52 Yoke up and down. If there is no pressure in that system than there is not any pilot pressure to shift any of the electric valves. Refer to the Feedwheel Yoke will not raise using the manual control. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 53 Yoke up and down. If there is not pressure in that system than there is not any pilot pressure to shift any of the electric valves. Refer to the Feedwheel Yoke will not raise using the manual control. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 54: Cutterhead Section

    Replace holder arms if the mounting holes measure Figure 2 more than 1.042” (26.5 mm). (See Figure 2) Mounting Holes ALWAYS use Smoracy, LLC replacement parts. Using parts not made for the machine could cause premature damage to the machine. Figure 3...
  • Page 55 5. Replace with a new Cuttertooth. Tighten to 500 ft-lbs (678 Nm). 5. Insert new Cutterbody into the arms. Use only 1” bolts supplied by Smoracy, LLC to put back together. Failure to do so, may cause premature failure to the Cutterbodies and will cause damage to your machine.
  • Page 56 Smoracy, LLC recommends replacing the 6 worst worn teeth per day. DO NOT discard any teeth still capable of grinding. They can be used to replace broken teeth or can be used in demolition. This process will keep your Cuttermill running at optimum performance.
  • Page 57 It is highly recommended to use at least 1 spiral of a fan combination tooth. The fan combination tooth is designed to help get the ground material through the screen. Tests show that the fan combination teeth have increased production and tooth life. Smoracy, LLC Copyright 4/07 S/N 4055...
  • Page 58 • Good aggressive “IN” • Good aggressive “OUT” • Ideal for demolition. • Will tolerate some ungrindable material: nails, small stones. Not for solid steel or large rock. • End product is more shredded. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 59 • Will tolerate light metal and stone. • Is being used in nearly all applications including demolition, so long as the larger contaminates have been removed. • Trimay fan block increases production of tooth by pushing material through screen. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 60 • Stumps • Can be used in the same application as splitter teeth • Works well at breaking down similar material as splitters’ and Helmut Heads • Holds up well in dirty material Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 61 Cutterhead housing until small enough developed that is made special for Smoracy, LLC just to exit through the screen. This robs horsepower that for this application. The tolerances and the length of could be used at the Cuttertooth.

  • Page 62: Screen Section

    Reinstall the indicators on each side of machine. Close the maintenance door and insert safety plug. Start engine and operate manual valve to open and close the Concave Door checking for proper operation. Smoracy, LLC Copyright 4/07 S/N 4055...
  • Page 63 Round holes also make it more difficult for acceptable material to pass through the screen. Round hole screens are available in 1”, 1 1/2”, 2”, 3”, 4”, and 5” sizes (25.4mm, 38.1mm, 50.8mm, 76.2mm, 101.6mm, and 127mm). Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 64: Auger Section

    Timing of the augers refers to each auger and the one next to it should never have flights next to each other. The flighting of the augers should stagger the auger next to it. See below. See the following pages for removal instructions and timing of augers Smoracy, LLC Copyright 4/07 S/N 4055...
  • Page 65 Drive Sprocket. If Bearing will not move, remove Bearing bolts from the top and bottom Bearings. Tip Auger and Auger Shaft up to gain clearance to slide Auger from Auger Shaft. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 66 5. Remove tools and equipment from the Auger area and verify that all persons are clear of the machine. 6. Start engine and operate Augers to verify timing, sprocket alignment, and chain rotation. 7. Check chain tension after several hours of operation and adjust as necessary. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 67: Drive Belt/Chain Section

    Chains should be installed fairly tight with only a small amount of slack. New chains will loosen up slightly as the joints seat themselves. After the first several weeks of operation, adjust the centers to give a small amount of slack. With adequate lubrication the chains should not need any further adjustment. Smoracy, LLC Copyright 4/07 S/N 4055...

  • Page 68: Clutch Section

    6. Make sure the lock pin snaps out in the notch. 7. Reinstall the clutch plate and recheck engagement torque. 8. If engagement torque is not within the limits, re-adjust starting at step one. Smoracy, LLC Copyright 4/07 S/N 4055...

  • Page 69: Dust Suppression System

    MODEL 4680 TRACK DUST SUPPRESSION SYSTEM DUST SUPPRESSION SYSTEM Location of Dust Suppression Components Road Side Sprayer Discharge Front Sprayer Sprayers Curb Side Water Sprayer Inlet Dust Suppression Water Schematic Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 70: Hydraulic Section

    DO NOT UNDER ANY CIRCUMSTANCES OVER-SET THESE PRESSURES, BECAUSE IT WILL CAUSE DAMAGE TO COMPONENT PARTS AS WELL AS HYDRAULIC PARTS. APPROXIMATE PUMP FLOW INFORMATION FOR REFERENCE ONLY (Will vary depending on engine options and pump efficiency) Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 71 >220°C /430°F >220°C /430°F >240°C /464°F Oxidations >9,000 Hours >3,000 Hours >3,000 Hours >3,000 Hours >3,000 Hours >3,000 Hours Stability (ASTM D0943) Cold Start-up, -40°C/-40°F -34°C/-29°F -26°C/-14°F -19°C/-3°F -9°C/16°F -4°C/24°F No Load, Max Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 72 18.9 LPM Medium: 6 GPM 22.7 LPM Fast: 11 GPM 41.6 LPM Discharge Primary Belt Conveyor: 9 GPM 34.1 LPM Discharge Secondary Belt Conveyor: Slow: 9 GPM 34.1 LPM Fast: 15 GPM 56.8 LPM Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 73 This is necessary to cause a restriction so you can check the system pressure. Remember, never work on or near the Feedwheel without Yoke Lock Bars and Safety Chains in place. The Feedwheel must be down before testing hydraulic system pressure. Smoracy, LLC Copyright 4/07 S/N 4055...

  • Page 74: Electrical Section

    MODEL 4680 TRACK ELECTRICAL SECTION REYCYCLER EMERGENCY HYDRAULIC SHUT DOWN Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 75 Push Button 900-2901-06 Hydraulic Shut down Box 2 a. 900-3910-31 Hydraulic Solenoid Block 900-3910-32 Solenoids On Block 900-2902-92 Electrical Junction Box See Autofeed Section for additional electrical information relating to the engine control box Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 76: Lubrication

    Especially important is proper lubrication when the recycler is stored. The bearings must be fully purged when shut down. Then the bearings must be again fully purged each thirty (30) days and the machine allowed to run for approximately 10 minutes. Continued on the next page Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 77: Bolt Torque Charts

    KEEP LUG NUTS PROPERLY TIGHTENED, CHECK NEW UNIT BEFORE OPERATION, CHECK AGAIN AFTER 20-25 MILES AND REGULARLY CHECK AT LEAST WEEKLY. 10 Lug Hubs (3/4” - 16 Studs) ............ 450 - 500 ft.-lb. Torque (610 - 678 Nm) (Torques per axle manufacturer specifications) Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 78: Transportation Procedures

    12) Restart engine and fold the Discharge Belt Conveyor to transport position. Make sure to follow the proper folding procedures. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 79: Replacement Parts Section

    Some of the components shown in this section are for optional equipment and may not apply to every machine. Smoracy, LLC reserves the right to make changes in models, size, design, installations and applications on any part without notification. Smoracy, LLC...
  • Page 80 MODEL 4680 TRACK INFEED CONVEYOR COMPONENTS ref: 983-100070 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 81 Roller Chain Master Link (not shown) 983-100072 Infeed Head Shaft Bearing Adjuster 983-100004 Infeed Head Shaft Assembly 17. a. 983-301388 Wing (Road Side) 983-301387 Wing (Curb Side) 983-200056 Infeed Tail Shaft Guard 900-3901-54 Gear Box Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 82 MODEL 4680 TRACK RECYCLER COMPONENTS Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 83 983-200021 Hydrualic Tank, 200 Gallon with In Tank Filter 900-3921-72 3 Speed Hydraulic Stop Block 900-3913-68 Moisture Control Insert 900-3925-54 In Tank Filter Element 900-3901-78 Sight Gauge 900-3901-73 Service Filter Gauge (not shown) Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 84 MODEL 4680 TRACK DUST SUPPRESSION DUST SUPPRESSION SYSTEM Discharge Sprayer Center Yoke Sprayer Discharge Sprayer Curb Side and Road Side Sprayer Filter and Shut Off Assembly Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 85: Dust Suppression Components

    Nipple 900-9902-51 Plastic “T” 900-9902-49 Plastic 90 Elbow 900-9902-54 Filter 900-3913-00 Hose Connector 900-9902-78 Clear Hose (priced per foot) Not Shown Dust Suppression Water Schematic Discharge Side Curb Side Road Side Center Yoke Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 86 MODEL 4680 TRACK TEETH COMPONENTS Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 87: Teeth Components

    Forged Tooth Blank (Sprinkle Tooth ) 976-000660 Forged Tooth With Lincore 55G Wire (Sprinkle Tooth) 900-9902-16 Splitter Tooth Approximately 1” (Splitter Tooth) 900-9902-89 Shingle Tooth (Splitter Tooth ) See Cutterhead Section for Tooth Applications Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 88: Hydraulic Components

    MODEL 4680 TRACK HYDRAULIC SYSTEM COMPONENTS QUAD PUMP P/N 900-3916-88 X Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 89 Driven Gear 27750050 Driven Gear 36596900 Screw 37583700 Washer 39656100 Seal 39656115 Seal 39666200 Seal 39701000 Shaft Seal 40665100 Ring 41387100 Backup Ring 41387115 Anti-extrusion 43388056 Flange 44297900 Splined Connecting Shaft 49270000 Dowel Pin Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 90 MODEL 4680 TRACK HYDRAULIC COMPONENTS Constant Speed Pressure Compensated Pump P/N 900-3923-11 (Controls) LOCATION PART NUMBER DESCRIPTION 4510358 Control Kit (SB-2001-004) 1700216 Spool 1700190 Spring, Outer 1700217 Spool Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 91 P/N 900-3923-11 (Housing, Shaft Seal, and Displacement Limiter) LOCATION PART NUMBER DESCRIPTION 016014 Retaining Ring 5000555 Lip Seal 1700164 Housing 315325 Plug 001149 O-Ring 315325 Plug 001149 O-Ring 4510352 Servo Piston Kit .45CC, Small Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 92 MODEL 4680 TRACK HYDRAULIC COMPONENTS Constant Speed Pressure Compensated Pump P/N 900-3923-11(Shaft, Auxiliary Flange, and End Cap) Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 93 5000438 Plug, KRR 8 a. 085043 O-Ring, KRR 5000463 O-Ring, KRR 688622 4570210 Adapter Flange, SAE B 5000099 O-Ring 545434 O-ring 294611 Screw 689091 Cover Plate 680892 O-Ring 647248 Screw 1700181 Coupling, 13-Tooth Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 94 MODEL 4680 TRACK HYDRAULIC COMPONENTS Constant Speed Pressure Compensated Pump P/N 900-3923-11 (Housing, Shaft Seal, and Displacement Limiter) Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 95 1700259 Cylinder Block Kit, 41/45cc 1700551 Cylinder Block 3104095 Washer 3103486 Spring 3103485 Spring Retainer 019026 Retaining Ring 4700091 Slipper Hold Down Pin 3103487 Slipper Retainer Guide 3103488 Slipper Retainer 3104068 Piston Assembly Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 96 MODEL 4680 TRACK HYDRAULIC COMPONENTS FEEDWHEEL HYDRAULIC MOTOR P/N 900-3922-44 Thru-Shaft Option Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 97 Shaft 1” keyed (Woodruff) 1157 Snap Ring Valve (Thru Shaft) PA-2328-5 SAE “B” 2 bolt O-ring M110C-1 Cover/Bearing Assembly M110C-2 Cover/Bearing Assembly Thru 2263 Seal Kit/ Body 2180 Snap Ring (.05 Thick) 1865 Commutator Plate Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 98 MODEL 4680 TRACK HYDRAULIC COMPONENTS INFEED MOTOR, THREE SPEED P/N 900-3913-70 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 99 Balance Plate (3 Balls Included) 500018048 Steel Ball 500016001 End Cover ---- 500445018 Bolt Set 500011200 Shaft 500449102 500449301 Bolt 500449302 Washer 500449201 Wire Ring 500444003 Seal Kit NOTE: Items 1-12 are included in the seal kits. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 100 MODEL 4680 TRACK HYDRAULIC COMPONENTS CONSTANT SPEED DISCHARGE MOTOR P/N 900-3924-36 16 13 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 101 Gearwheel Set (OMH 250) 151H0311 End Cover 684X2152 Washer (10 x 15 x 1mm) 19 . 681X1502 Screw M10 X 1.5 (OMH 250) 151A0411 Name Plate, Aluminum 684X2120 Washer (13.5 x 1mm) 151-5439 Drain Plug Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 102 MODEL 4680 TRACK HYDRAULIC COMPONENTS INFEED GEAR BOX P/N 900-3901-54 16 17 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 103 Internal Gear 15102 O-ring Motor Adapter 15129 Pipe Plug Sun Gear Kit 15110 Bolt 15129 Pipe Plug 15112 Thrust Washer 15115 Planet Bearing 15006 Planet Gear 15008 Planet Pin 15107 Retaining Ring 15102 O-Ring Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 104 MODEL 4680 TRACK HYDRAULIC COMPONENTS FEEDWHEEL GEARBOX P/N 900-3922-42 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 105 Gear, Ring R2500605 Housing 951009 Pipe Plug, O-Ring 910059 RET, Ring-INT 1901009 Washer, Thrust 910014 RET, Ring-EXT 901202 Plate, ID 930301 Screw, Drive 901522 Spring 910043 RET, Ring-INT R2100205 Coupling 9800150 Nut, BRG Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 106 MODEL 4680 TRACK HYDRAULIC COMPONENTS SEAL KITS FOR GRESEN VALVES Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 107 3 a. 5K-6072 Fitting Kit 5K-6073 Fitting Kit 4 a. 0-2709001 Power Beyond (O-Ring) 0-1910001 Power Beyond (O-Ring) 8K-6077 Solenoid Cartridge Kit 1K-28078 PRV Seal Kit 2K-6005 RC Relief Kit 3K-19005 RP51A KIT Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 108 MODEL 4680 TRACK HYDRAULIC COMPONENTS PILOT CONTROL TORQUE TO 15-20 FT.-LBS. RETURN LINE LOCATION PRESSURE LINE LOCATION Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 109 Seal, O-Ring 7700-001 Seal, O-Ring 0563-001 Washer, Lock 3731-111 Screw, Socket Head Cap, 1/4-20 x 3.50 7856-001 Piston 7855-001 Ring, Retaining 7857-001 Rod, Piston 3637-001 Plug, SAE 6 (With O-Ring) 7904-001 Plate, Bearing Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 110 Conveyor Feed Wheel Motor In−Feed Conveyor POWER Motor BEYOND 180 PSI 1200 psi 600 psi Feed Wheel Screen In−Feed Conveyors Yoke LEFT TRACK BRAKE RELEASE RIGHT TRACK BRAKE RELEASE FLEX−AIR FEED Hydraulic Schematic Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 111 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 Track Hydraulic Drive Circuit Smoracy, LLC Copyright 4/07 S/N 4055...
  • Page 112 Electro-Magnetic Spool Release Positioner, Pressure Detent Release Positioner, Rotary Positioner, Standard Spool Positioner, Float Detent, 4 way, 4 position Check, Lockout Check, Anti-Cavitation Check, Anti-Cavitation, V20S Plug, Load Check Smoracy, LLC Plug, Load Check, V20S Copyright 4/07 S/N 4055 WO#38113...
  • Page 113 Valve Section, 4 way, 3 position 8072- Valve Section, 3 way, 3 position 6825-007 Mid-Inlet Section, Split Flow, Top Inlet SAE 12 Handle Assembly, Vertical Bracket, Standard Handle K-6033-B Retainer, Seal, Standard K-6056-B Boot Assembly, Spool Protective Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 114 Plug, Check (Load Check and Spring are not used) K-6033-B Retainer Assembly 6752-001 Retainer, Plate Washer 3265-001 Washer, Back up 7700-001 Seal, O-ring 8072- Housing 8083-001 Spool, 3 way 6754-001 Plug, 3 way Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 115 LOCATION PART NUMBER DESCRIPTION K-6125-B Positioner, Spool, Standard K-6030-C Check, Load K-6033-B Retainer Assembly, Standard 6752-001 Retainer, Plate Washer 3265-001 Washer, Back up 7700-001 Seal, O-ring 8072- Housing, Standard 8084-001 Spool, 4 way Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 116 Handle, Plain (actual Beast handle cut off to accomodate cabinet door on four bank valve assembly). 9161-407 Screw, HSHC 0086-001 Pin, Cotter 1857-001 1800-001 Seal, Wiper (Not Shown) K-6137-A Replacement Kit* *Contains Items 2 and 4 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 117 1821-001 Washer, Back Up, Outer 1819-001 Seal, O ring, Outer 1820-001 Washer, Back up, Inner 1818-001 Seal, O ring 2781-001 Poppet, Lift Check 1868-001 Spring, Lift Check K-6030-A Replacement Load Check Plug Assembly Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 118 Washer, Back up, Outer, Check Plug 2707-001 Seal, O ring 1880-001 Cap, Relief 1884-001 Body, Relief 1881-001 Poppet, Relief 1883-001 Ring, Piston 2781-001 Check, Steel 1868-001 Spring, Check 7874-001 Sleeve, Dampening K-19002 Service Kit Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 119 Seal O Ring AS-113 20903001 Ring, Back Up 20254001 Spring 3497-001 Acorn Cover Nut (not shown) sold seperately from complete cartridge Adjustable Relief Valve See pressure settings in “Hydraulic Section” for proper settings Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 120: Clutch Components

    TWIN DISC CLUTCH 49 48 47 46 45 43 3 54 37 36 35 34 51 53 24 29 25 13 15 16 1718 19 13 14 13 9 10 MODEL SP318SBO POWER TAKE OFF Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 121 B5916 Collar MA542 Bearing, Ball A2669DV Ring, Snap A2903CH Ring, Snap B2339 Shield, Grease A7574 Housing M2022AC Key, Woodruff A3633E Shaft, Operating XA5486 Shaft, Operating X8377C Hand Lever Assembly Continued on following page. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 122 TWIN DISC CLUTCH 49 48 47 46 45 43 3 54 37 36 35 34 51 53 24 29 25 13 15 16 1718 19 13 14 13 9 10 MODEL SP318SBO POWER TAKE OFF Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 123 M2027AN B1535E Pin, Cotter 1345 Link B1539A Pin, Head B1535F Pin, Cotter B1541A Pin, Head M2115E Washer A4419 Lever 1016992 Manual M2007B Screw, Hex HD M2004W Screw, Hex HD 1018220 Strap 1018219 Spacer Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 124 MODEL 4680 TRACK GATE & SCREEN COMPONENTS Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 125: Gate/Screen Components

    MODIFIED DIAMOND GATES (NOT SHOWN) 984-000017 1” Modified Diamond 984-000018 2” Modified Diamond 984-000019 3” Modified Diamond 984-000020 4” Modified Diamond 5” Modified Diamond 984-000022 6” Modified Diamond 3. X 900-3927-25 Hydraulic Cylinder For Concave Gates Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 126 MODEL 4680 TRACK DISCHARGE COMPONENTS PRIMARY DISCHARGE CONVEYOR Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 127 984-000701 Conveyor Frame Assembly 979-001165 Idler Wheel Bearing Mount Plate 900-1901-26 Bottom Idler Bearing 983-100008 Fanned Idler Wheel 979-001186 Short Plastic Wear Slide 979-001608 Long Plastic Wear Slide 900-1910-55 Conveyor Belt (Not Shown) Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 128: Discharge Conveyor

    MODEL 4680 TRACK DISCHARGE COMPONENTS LOWER DISCHARGE FOLDING CONVEYOR Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 129 Troughing Roller Assembly Outside Troughing Roll Clip Inside Troughing Roll Clip 983-300978 Side Panning Rubber Clamp (Top) 983-301225 Discharge Rubber 983-300979 Side Pan Rubber Clamp (Bottom) 983-200104 Support Bar Pin 983-200096 Mid Weldment Assembly Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 130 MODEL 4680 TRACK DISCHARGE COMPONENTS UPPER DISCHARGE FOLDING CONVEYOR Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 131 Drive Side Magnetic Roller Head Mount 900-1910-18 Troughing Roll Assembly 983-300203 Belt Guard 900-3923-14 Cross Over Relief Manifold 900-1910-19 Return Roller 19. X 900-1911-55 Discharge Belt (Not Shown) 977-200220 Cylinder Pin Assembly 21. X 900-3927-29 Upper Fold Cylinder Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 132 MODEL 4680 TRACK AUGER COMPONENTS Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 133: Auger Components

    Auger Hydraulic Motor 983-300440 Auger Shaft 900-1910-75 Left Hand Auger Assembly 900-1910-76 Right Hand Auger Assembly 983-300439 Auger Plastic Bed Sheet 900-3925-41 Auger Gear Box 901-100030 Auger Motor Chain Kit - 3’ (Not Shown) Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 134 MODEL 4680 TRACK FRAME & ACCESSORY SECTION Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 135 Cabinet Door Assembly 900-4908-19 Cabinet Door “T” Handle Latch (not shown) 900-5900-71 Pintle Ring 977-000084 Discharge Conveyor Access Door (Not Shown) NOTE: Nuts, bolts, washers, and all other components can be ordered by physical description. Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 136: Engine Components

    MODEL 4680 TRACK ENGINE COMPONENTS Caterpillar 3412E ALARM TEMP. SENSOR Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 137 977-000200 Rain Cap 900-2908-04 Start Alarm Beeper 900-2909-12 Temperature Sensor 900-2909-10 Strobe Light (overheat condition) 900-2912-32 Strobe Light replacement flash tube (not shown) 900-2909-11 Strobe Light Branch Guard 976A-004480 Branch Guard Mount Tube Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 138: Control Components

    MODEL 4680 TRACK CONTROL COMPONENTS Control Box Components with Options Modules RADIO & TETHER CONTROL COMPONENTS Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 139 Antenna (not shown) 900-2908-60 Antenna cable (20’) (not shown) RADIO & TETHER CONTROL COMPONENTS (Picture shown is typical, your controls may have other options) LOCATION PART NUMBER DESCRIPTION 900-2908-80 Radio Transmitter 900-2906-29 Tether Remote Control Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

  • Page 140: Index

    DUST SUPPRESSION SYSTEM 84 RADIO & TETHER CONTROL COMPONENTS 139 RADIO REMOTE 33 EMERGENCY HYDRAULIC SHUT DOWN 74 RELIEF PRESSURE SETTINGS 70 ENGINE Electronic Control Unit 39 ENGINE START 28 FEEDWHEEL GEARBOX 104 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...
  • Page 141 STARTING THE RECYCLER 37 TETHER REMOTE 32 Track Hydraulic Drive Circuit 111 TRANSPORTING THE RECYCLER 78 TWIN DISC CLUTCH Adjusting 68 Model SP318SBO 120 WORN BELT 40 WORN SHEAVE 40 Yoke Lock Bars 11 Smoracy, LLC Copyright 4/07 S/N 4055 WO#38113...

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