Page 1 Engine Make: ______________ Serial No: _________________ Clutch Make: _______________ Model: _________ S/N _______ Copyright 6/08 MANUFACTURED BY SMORACY, LLC 6750 Millbrook Road REMUS, MICHIGAN, USA 49340 PHONE: (800) 952-0178 IN USA PHONE: (989) 561-2270 OR 561-2272 FAX: (989) 561-2273 ~ SALES DEPT.
Page 3 Copyright 3-15 FORM #WV-118 IT IS VERY IMPORTANT THAT THIS FORM IS FILLED OUT COMPLETELY & ACCURATELY. IF WE CANNOT READ THE PURCHASER’S INFORMATION OR IT IS INCORRECT, OUR CUSTOMER LIST WILL NOT BE ACCURATE. IMPORTANT - THIS FORM MUST BE RETURNED TO THE Customer Data Department 6750 Millbrook Road CUSTOMER DATA DEPARTMENT WITHIN TEN (10)
Page 4 A:B:C fire extinguishers on the job 6. Check hydraulic pump and motor shaft for fit a safe machine, accidents still happen. Normally accidents at all times. Smoracy, LLC is not responsible for fires and tightness. are caused by people making mistakes. They do not read caused by fire hazards left to smolder and burn, or 7.
Page 5 Copyright 9-02 FORM #Q-110 DATE PURCHASED: _________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ___________________________ Please return to: Customer Data Department SERIAL NUMBER: ___________________ 6750 Millbrook Road DEALER NAME: ____________________ Remus, MI 49340 ___________________________________ (800) 952-0178 in USA (989) 561-2270 FAX: (989) 561-2273 E-MAIL: www.banditchippers.com...
Page 7: Table Of Contents
HYDRAULIC COMPONENTS ............... 106 REMOTE CONTROL COMPONENTS ..........112 SERVICE RECORD ..................114 NOTICE ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR DIMENSION IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE BY THE MANUFACTURER. Smoracy, LLC Copyright 6/08 PAGE ...
Page 8: Introduction & Warranty
NOTICE The producer of this Smoracy product reserves the right to make any modifications or revisions to the design or specifications of its machine without advance notice. The producer also reserves the right to change machine and part prices as needed without advance notice.
Page 9 The manufacturer will provide replacement parts to the customer for defective parts during the warranty period. Defective parts must be returned to Smoracy, LLC. It will be the customer’s responsibility to install the replacement parts unless arrangements are made with the selling dealer.
Page 10 It is absolutely necessary to return the Warranty Validation Form, completely and accurately filled out, and notify Smoracy, LLC in writing within ten (10) days from the date of purchase to validate this warranty. If Warranty Validation Form is not on file, all Warranty Consideration is NULL AND VOID.
Page 11 (989) 561-2270 NOTICE This warranty applies only to new and unused equipment or parts thereof manufactured by Smoracy, LLC and is void if the machine is operated with replacement parts or equipment not manufactured or recommended by Smoracy, LLC. All other components are warranted by their respective manufacturers (i.e. engines, axles, hydraulic pumps and motors, clutches, tires, batteries, etc.) Any machines used for lease or rental purposes warranty is limited...
Page 12: Serial Number Locations
. Serial Number stamped into engine block. The clutch information bearing pad. is located on the clutch plate (if . Serial Number on equipment tag. 3. Work Order Number stamped equipped). into top of rear bumper. Smoracy, LLC Copyright 6/08 PAGE 6...
Page 13: Safety Procedures
You may obtain additional copies of this unit is running. They must be attentive and prepared manual from your Smoracy, LLC Dealer. to activate the devices. Before operating machine, you must have all potential DANGER operators;...
Page 14 If the conveyor drive is not shut off, a stalled If the machine contacts an electric line stay away from conveyor may restart unexpectedly as the obstruction the machine. is removed. Do not hand feed raw material onto infeed conveyor. Smoracy, LLC Copyright 6/08 PAGE 8...
Page 15 / feedwheel lift cylinder mount. Follow constituents are known to the State of California to cause cancer, birth defects, proper shut down procedures before beginning any type of maintenance to the recycler. and other reproductive harm. Smoracy, LLC Copyright 6/08 PAGE 9...
Page 16 Most of the nuts used on the Smoracy Recycler are not installed properly with the cutterhead hood in the self locking. After a nut or bolt has been removed five closed position.
Page 17 “Daily Start Up & Maintenance”. Make no modifications and side panels, radiator debris screens, inspection to your equipment unless specifically recommended doors, cabinet doors, housing covers, tank caps and or requested by Smoracy, LLC. covers, etc. NOTICE WARNING Tongue jacks or optional rear stabilizers, whether Check laws and regulations.
Page 18 Always keep several fire extinguishers on the job at all times. Smoracy, LLC is not responsible for fires caused by fire hazards left to smolder and burn, or improper shutdown procedures.
Page 19 You will cause engine damage, machine damage and possible personal injury! DANGER NEVER sit, stand, lay, climb or ride anywhere on this machine while it is running, operating, or in transit. You will be injured. Smoracy, LLC Copyright 6/08 PAGE ...
Page 20: Equipment Specifications
Width: 8’ 2” (2.5 m) Model 1680 Track Model 680 Fuel Tank Capacity: 50 Gallons (189 Liters) 50 Gallons (189 Liters) Hydraulic Tank Capacity: 60 Gallons (227 Liters) 60 Gallons (227 Liters) (Approximate dimension depending on equipment options.) Smoracy, LLC Copyright 6/08 PAGE ...
Page 21 APPROX. VOLUME OF PILE = DIA. (FEET) x DIA. (FEET) x HEIGHT (FEET) IN CUBIC YARDS APPROX. VOLUME OF PILE = DIA. (METER) x DIA. (METER) x HEIGHT (METER) x .26 IN CUBIC METERS Smoracy, LLC Copyright 6/08 PAGE ...
Page 22 Decal locations may vary, these are general locations. 20,21, 3,10,34,53 22,23 35,37,50 18,22 21,24 1,6,21 1,22 11,12,16 7,21 3,15,19,25,26, 5,17,42 1,21,22 29,30,31,32,33, 8,38 40,44,51,52,64 3,14,27,28,39, 47,56,57,58, 59,60,61,63 1,21 41,43, 45,49 8,38 1,6,21 12,48 7,21 1,22 11,12,16 15,50,63 5,17,42 13,21,61 3,9,14,40,52 Smoracy, LLC Copyright 6/08 PAGE 6...
Page 23 INST-92 Air Brake Release INST-101 Canada Engine Decal INST-147 Remote Starting Procedures NOTICE Some decals are for optional equipment. Decal locations may vary, these are general locations. If any decals become damaged, replace immediately. Smoracy, LLC Copyright 6/08 PAGE 7...
Page 24 Decal locations may vary, these are general locations. 20,21, 3,10,34,53 22,23 35,37,50 18,22 21,24 1,6,21 1,22 11,12,16 7,21 3,15,19,25,26, 5,17,42 1,21,22 29,30,31,32,33, 8,38 40,44,51,52,64 3,14,27,28,39, 47,56,57,58, 59,60,61,63 1,21 41,43, 45,49 8,38 1,6,21 12,48 7,21 1,22 11,12,16 15,50,63 5,17,42 13,21,61 3,9,14,40,52 Smoracy, LLC Copyright 6/08 PAGE 8...
Page 25 SPW-07 Do Not Move Machine...Horn Is Blown... Beast Track Logo Decal Kit NOTICE Some decals are for optional equipment. Decal locations may vary, these are general locations. If any decals become damaged, replace immediately. Smoracy, LLC Copyright 6/08 PAGE 9...
Page 26: Decals
DECALS DECALS Decals located on your Smoracy equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below: 1) You should use soap and water to keep your decals clean.
Page 27: Autofeed
Do not power wash the digital tach hour meters. Pressure causes unwarranted damage. Do not spray tach, this will void warranty. PART NUMBERS FOR AUTOFEED DIGITAL TACH HOUR METERS L.O.R. MFG. For Service Call Part Number: 900-2906-82 -866-6-86 Smoracy, LLC Copyright 6/08 PAGE ...
Page 28 Cummins QSB6.7 - 215, 250, 275 Hp 00 00 00 John Deere 6068 - 173, 200 Hp 00 00 000 John Deere 6068 - 250 Hp 00 900 700 John Deere 6090 - 250, 275 Hp 00 900 700 Smoracy, LLC Copyright 6/08 PAGE ...
Page 29 -Override spool manually by sticking a small allen Run In Reverse From Normal wrench in the end of the solenoid. -Replace solenoid. -Reprogram or consult local dealer or Bandit Ind. -Type settings programmed wrong. Smoracy, LLC Copyright 6/08 PAGE ...
Page 30: Controls
8) Twist and release the red e-stop button on the radio remote. 9) The yellow active light on the radio remote will flash. 10) The green link light on the control panel will flash. ) Now the engine is ready to start. Smoracy, LLC Copyright 6/08 PAGE ...
Page 31 (Inside Of Control Panel) Connector For Tether Control Autofeed Fuse (Outside Of Cabinet) GEM Gauge Fuse Manual/Radio Switch Fuse Track Drive Fuse Yoke Up Radio Remote Fuse Relay Work Light Fuse E-Stop E-Stop Fuse Smoracy, LLC Relay Copyright 6/08 PAGE ...
Page 32 MODEL 1680 CONTROLS HYDRAULIC CABINET Return Manifold Fire Extinguisher Hydraulic Shut Down Switch BATTERY BOX Hydraulic Power Unit Switch Battery Disconnect Switch Battery Box Resetable Breaker Smoracy, LLC Copyright 6/08 PAGE 6...
Page 33 CONTROLS CURB SIDE OF MACHINE Cutterhead Hood Engine Disable Plug Cutterhead Bearing (Curb Side) CURB SIDE OF MACHINE Connector For Hydraulic Power Unit Tether Control Hydraulic Power Unit Tether Control Hydraulic Shut Down Switch Smoracy, LLC Copyright 6/08 PAGE 7...
Page 34 TRAILERIZED MACHINE HYDRAULIC CABINET Infeed Valve Yoke Valve Brush Assist Pan Valve Feedwheel Valve Tongue Jack Valve Discharge Valve TRACK MACHINE HYDRAULIC CABINET Infeed Valve Yoke Valve Discharge Valve Feedwheel Valve Brush Assist Pan Valve (Optional) Smoracy, LLC Copyright 6/08 PAGE 8...
Page 35 Smoracy, LLC Copyright 6/08 PAGE 9...
Page 36 MODEL 1680 CONTROLS TRAILERIZED MACHINE Radio Remote Control Tether Control TRACK MACHINE Radio Remote Control Tether Control Smoracy, LLC Copyright 6/08 PAGE 0...
Page 37 The radio remote control for the trailerized machine requires 4 (four) AA batteries. The radio remote control for the track machine requires 4 (four) C batteries. If the batteries go dead in the radio remote controls, the engine will shut down. Smoracy, LLC Copyright 6/08 PAGE ...
Page 38: Transportation Procedures
16) Store all tools and make sure all boxes and cabinets are closed and secured. 17) Attach the safety chains by crossing them under hitch, make sure to allow the proper amount of slack in chains to avoid binding or dragging the ground when making turns. Smoracy, LLC Copyright 6/08 PAGE ...
Page 39 29) Do not drive too fast for road conditions or exceed speed regulations for equipment towing. Machine must be hauled level and the towing vehicle must be sized to handle hitch weight, towing weight, and braking requirements. Smoracy, LLC Copyright 6/08 PAGE ...
Page 40 10) With the engine and the machine at as low a speed as possible, move the machine toward the ramp system. Make sure the alignment is correct throughout the travel. ) Properly secure the equipment and the area to avoid any possible accidents or dangers. Smoracy, LLC Copyright 6/08 PAGE ...
Page 41 For added safety it is a good practice to use an additional chain to help support the feedwheel yoke to the discharge belt conveyor rest / feedwheel lift cylinder mount. When all safety devices are in place you may start performing maintenance to the machine. Smoracy, LLC Copyright 6/08 PAGE ...
Page 42 Do not let anyone operate or maintain this machine until they have thoroughly read this manual, reviewed the equipment decals, watched the equipment video, and has been properly trained. You can purchase additional Smoracy, LLC manuals, decals and videos for a nominal fee. NOTICE Consult your engine manual for proper break-in procedures.
Page 43 PTO first few days of operation. A loose belt will slip and clutch manufacturer’s manual. Smoracy, LLC does glaze over. Once they slip you must replace them. See pages 54 - 55 for procedures. Check the hydraulic not warranty clutch failures.
Page 44 Excessive grease will attract dirt. use an 80W/90 type gear lube 4) Lubricate all pivoting and hinged areas: Lubricate all pivoting and hinged areas on the machine (i.e. cabinet doors, brush assist pan, etc.) Smoracy, LLC Copyright 6/08 PAGE 8...
Page 45 Change hydraulic oil and flush the hydraulic reservoir Change hydraulic power unit fluid yearly or every tank. 2000 hours. Requires ATF Dexron III / Mercon type transmission fluid. 2) Hydraulic suction screen(s): Change hydraulic suction screen(s) yearly or every Smoracy, LLC 000 hours. Copyright 6/08 PAGE 9...
Page 46 32) Wear all applicable safety equipment: hard hat, face shield, gloves, eye protection, ear protection, etc. 33) Turn battery disconnect switch on. 34) Make sure the throttle switch is in the idle position on the control panel. 35) Remember to check EVERYTHING on the checklist. Smoracy, LLC Copyright 6/08 PAGE 0...
Page 47 6 months or every 1000 hours afterwards. YEARLY CHECK LIST O.K. Repaired Change hydraulic oil and flush the hydraulic tank. Replace the hydraulic suction screen(s) annually or every 2000 hours. Change hydraulic power unit fluid. Smoracy, LLC Copyright 6/08 PAGE ...
Page 48: Maintenance
8 Lug Hubs (5/8” - 18 Studs) ........275 - 325 ft.-lbs. Torque (373 - 441 Nm) (Flange Nut) 10 Lug Hubs (3/4” - 16 Studs) ........450 - 500 ft.-lbs. Torque (610 - 678 Nm) (Consult axle manufacturers manual shipped with each machine for specific axle-stud-wheel combination lug nut torques.) Smoracy, LLC Copyright 6/08 PAGE ...
Page 49 MAINTENANCE SECTION PAINT CARE To help keep up the appearance of your Smoracy Equipment and reduce the possibility of surface rust follow these steps: ) The machine should be washed on a regular basis with a non-abrasive mild detergent and then rinsed thoroughly.
Page 50 NOTICE Use as a reference only, locations may vary depending on options or component manufacturer. Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section and Maintenance Section of this manual, or component manufacturer’s manual. Smoracy, LLC Copyright 6/08 PAGE ...
Page 51 NOTICE Use as a reference only, locations may vary depending on options or component manufacturer. Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section and Maintenance Section of this manual, or component manufacturer’s manual. Smoracy, LLC Copyright 6/08 PAGE ...
Page 52 DISCHARGE HEAD MOTOR SHAFT SPECIAL KEY LEE-TITE COUPLER DISCHARGE HEAD SHAFT 5/8"-18NF HEX NUT - APPLY LOC-TITE 271 (RED) 5/8"-18NF x 2 1/2" GR. 8 HEX HEAD BOLT TORQUE TO 250 FT.-LBS. (339 Nm) Smoracy, LLC Copyright 6/08 PAGE 6...
Page 53 BEARING BLOCK HYDRAULIC PUMP INTERNAL SPLINES OF EXTERNAL SPLINES OF THE BEARING BLOCK THE HYDRAULIC PUMP NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 7...
Page 54 9. After the engine is started, let the cutterhead turn at the lowest possible RPM’s possible. Listen for any type of noise that is foreign. Any steel on steel noise is foreign. If you hear a noise, stop the engine, find the problem and fix it. Screen Retainer Plate Smoracy, LLC Copyright 6/08 PAGE 8...
Page 55 Any steel on steel noise is foreign. If you hear a noise, stop the engine, find the problem and fix it. Hook chain to Figure Figure feedwheel yoke. Install Cutter yoke lock Tooth pins. /” (6. mm) Anvil minimum clearance. Smoracy, LLC Copyright 6/08 PAGE 9...
Page 56 (approximately 1/8” or 3.2 mm). See Figure 2. 8. Be sure that both sides are at the same clearance and that the infeed conveyor chain is running straight. 9. When adjustment is finished be sure to tighten the bearing bolts. Smoracy, LLC Copyright 6/08 PAGE 0...
Page 57 MAINTENANCE SECTION INFEED MAINTENANCE Figure Adjusting screw for infeed conveyor to anvil clearance Figure Anvil Infeed Adjust the infeed Conveyor conveyor chain Chain as close to the anvil as possible, without contact. Smoracy, LLC Copyright 6/08 PAGE ...
Page 58 1013 the chain will be running approximately 1” (25.4 mm) above the frame. See Figure 2. 8. Be sure that both sides are tensioned the same and that the infeed conveyor chain is running straight. 9. When adjustment is finished be sure to tighten the bearing bolts. Smoracy, LLC Copyright 6/08 PAGE ...
Page 59 MODEL 1680 MAINTENANCE SECTION INFEED MAINTENANCE Figure Adjusting screw for the infeed conveyor chain tension Figure Distance above the frame to set the infeed conveyor chain tension. Infeed Return Idler Wheel Frame Smoracy, LLC Copyright 6/08 PAGE ...
Page 60 New belts stretch very soon and must be adjusted several times in the first few hours of operation. Adjust after one hour of operation, then every four hours until the belts quit stretching. Failure to do this will cause the belts to burn and fly off. THIS FAILURE IS NOT COVERED BY WARRANTY! Smoracy, LLC Copyright 6/08 PAGE ...
Page 61 Pump Drive belts maximum of 1/4” deflection needed adjustment or replacement. with - 7 lbs. of force. WORN SHEAVE GOOD BELT WORN BELT BELT BELT BELT SPACE SHEAVE SHEAVE SHEAVE Smoracy, LLC Copyright 6/08 PAGE ...
Page 62 . Loosen the appropriate discharge drive adjuster assembly and adjust it so the magnetic head assembly moves out. . Tighten the discharge drive adjuster assembly. Make sure the discharge belt is running true after the machine is started. Discharge Drive Adjuster Assembly Adjusting Screw Smoracy, LLC Copyright 6/08 PAGE 6...
Page 63 .00” (.8 mm) 12,000 LBS. 12 1/4” X 5” AUTOMATIC ADJUSTING Electric .00” ( mm) 12,000 LBS. 12 1/4” X 5” .00” (.8 mm) For additional brake adjustment procedures consult the axle manufacturer manual. Smoracy, LLC Copyright 6/08 PAGE 7...
Page 64 6. Pump belts missing if so equipped. 6. Replace pump belts. 7. Broken pump shaft. 7. Repair or replace pump. 8. Suction strainer in hydraulic tank is plugged. 8. Remove and clean or replace strainer. Smoracy, LLC Copyright 6/08 PAGE 8...
Page 65 7. Radio remote control is damaged from being 7. Connect the tether control to the machine and if everything works fine then the radio remote dropped or left in the weather. control may be damaged. Smoracy, LLC Copyright 6/08 PAGE 9...
Page 66 If the problem moves to the circuit you swapped with then the solenoid is at fault. If the problem stays with the circuit you are working on then the pump is your problem. Smoracy, LLC Copyright 6/08 PAGE 60...
Page 67 1. With machine shut down, remove any debris . Material wedged in idler drum causing a high spot. trapped in the idler drum. 2. Check both drum rollers and replace if damaged. . Bent shaft on drive or idler drum rollers. Smoracy, LLC Copyright 6/08 PAGE 6...
Page 68 If the problem moves to the circuit you swapped with then the solenoid is at fault. If the problem stays with the circuit you are working on then the pump is your problem. Smoracy, LLC Copyright 6/08 PAGE 6...
Page 69 3. If using the radio remote control, switch to the . Faulty switch in radio remote control or tether control. tether control and vice versa to determine if the problem may be in the remote. Smoracy, LLC Copyright 6/08 PAGE 6...
Page 70 4. Broken piston or bad seals in lift cylinders. . Oil coming out of the vent plug at the top of the cylinder would indicate a problem. Repair or replace cylinder. Smoracy, LLC Copyright 6/08 PAGE 6...
Page 71: Hydraulic Section
>0°C /0°F >0°C /0°F >0°C /0°F >0°C /6°F Oxidations >9,000 Hours >3,000 Hours >3,000 Hours >3,000 Hours >3,000 Hours >3,000 Hours Stability (ASTM D09) Cold Start-up, -0°C/-0°F -°C/-9°F -6°C/-°F -9°C/-°F -9°C/6°F -°C/°F No Load, Max Smoracy, LLC Copyright 6/08 PAGE 6...
Page 72 Contact Petro Canada at (888) 284-4572 to find a dealer near you. NOTICE Some equipment and components such as fluid engagement clutch’s (PTO’s) have their own lubrication requirements. Consult their manufactures manual for that information. Smoracy, LLC Copyright 6/08 PAGE 66...
Page 73 Visually inspect the machine daily before starting the machine. Refer to the “Daily Start Up & Maintenance”. Make no modifications to your equipment unless specifically recommended or requested by Smoracy, LLC. Smoracy, LLC...
Page 74 The last valve from the left should be the discharge conveyor valve. Before checking the discharge conveyor belt circuit you will need to disconnect the hydraulic hoses at the drive motor and cap them. This is necessary to cause a restriction so you can check the system pressure. Smoracy, LLC Copyright 6/08 PAGE 68...
Page 75 Infeed Yoke Brush Assist Discharge Valve Valve Pan Valve Valve Valve Valve Tongue Jack Feedwheel Discharge Feedwheel Brush Assist Pan Valve Valve Valve Valve Valve (Optional) Infeed / Feedwheel Valve Valve Relief Relief Relief Smoracy, LLC Copyright 6/08 PAGE 69...
Page 76: Cutterhead Section
.0” (6. mm) in diameter or are oblong. (69 Nm) (See Figure ). ALWAYS use Smoracy, LLC replacement parts. Using parts not made for the machine could cause costly damage to the machine. ALWAYS keep cutter teeth tight. Torque to 376 ft.-lbs.
Page 77 Never weld on the cutterbodies while in the machine, as there is the potential for fire. It pays to have several extra cutterbodies as replacements and weld up worn ones at your leisure. MEASUREMENT TAKEN MEASUREMENT TAKEN FROM A FROM THE FACE OF THE FLAT SURFACE CUTTERHEAD Smoracy, LLC Copyright 6/08 PAGE 7...
Page 78 Most of the nuts used on the Smoracy Recycler are self locking. After a nut or bolt has been removed five times, it should be replaced to insure proper tightness. This is especially critical on the cutterbody and cutter tooth nuts and bolts! After the engine is started, let the cutterhead turn at the lowest RPM’s possible.
Page 79 KNIFE GRINDING AND FILING Only Smoracy Beast knives and hardware are recommended for use in your Smoracy grinders. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Smoracy grinder.
Page 80 9. Insert the new cutterbody into the support arms. Use only 1” bolts supplied by Smoracy, LLC to put back together. Failure to do so, may cause premature failure to the cutterbodies and will cause damage to your machine.
Page 81 Unplug the engine Unbolt the disable cutterhead plug. hood. There is one bolt on each side. Figure Hydraulic Battery Power Unit Disconnect Switch Switch Figure Secure the cutterhead hood with the chains. Smoracy, LLC Copyright 6/08 PAGE 7...
Page 82 YOUR possession. NOTICE ALWAYS use Smoracy, LLC replacement parts. Failure to do so may cause major damage to your machine. TEETH REPLACEMENT 1. Follow all pre-maintenance shut down procedures. Disengage clutch, turn off engine, wait for the cutterhead to come to a complete stop, turn battery disconnect switch off, and you must have the ignition key in YOUR possession.
Page 83 Unplug the engine Unbolt the disable cutterhead plug. hood. There is one bolt on each side. Figure Hydraulic Battery Power Unit Disconnect Switch Switch Figure Secure the cutterhead hood with the chains. Smoracy, LLC Copyright 6/08 PAGE 77...
Page 84: Lubrication & Coolant
Check and keep the fluid level in the pump bearing block(s) full weekly, use an 80W/90 type gear lube. Pack the female splines of the bearing block(s) every 6 months or every 1000 hours with an EP-2 Lithium type grease. Smoracy, LLC Copyright 6/08...
Page 85: Electrical Section
WHT TO NEXT HYD. SHUT DOWN SWITCH GRN GND BLK TO NEXT BOX RED/WHT WIRE FROM PIN A OF SPEED HARNESS (900-2910-20) GRN CHASSIS GROUND RED 14 GA TO PIN 11 OF HYDRAULIC OUTPUT HARNESS (900-2910-21) Smoracy, LLC Copyright 6/08 PAGE 79...
Page 86 3 L IG H T L E F T T A IL L IG H T T A IL L IG H T R IG H T B A R T U R N T U R N Smoracy, LLC Copyright 6/08 PAGE 80...
Page 87: Replacement Parts Section
Some of the components shown in this section are for optional equipment and may not apply to every machine. NOTICE Smoracy, LLC reserves the right to make changes in models, size, design, installations and applications on any part without notification. Smoracy, LLC...
Page 88 MODEL 1680 INFEED CONVEYOR COMPONENTS NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 8...
Page 89: Infeed Conveyor Components
982-100021 Infeed Head Shaft Assembly 98-006 Torque Arm 900-3940-60 Infeed Gear Box 900-3942-29 Infeed Hydraulic Motor 98-008 Torque Arm Stop NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Smoracy, LLC Copyright 6/08 PAGE 8...
Page 90 MODEL 1680 BASE COMPONENTS NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 8...
Page 91 Drive Belts Cutterhead Sheave Cutterhead Bushing ** Components vary with engine options, order by S/N of machine or physical description. NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Smoracy, LLC Copyright 6/08 PAGE 8...
Page 92: Cutterhead Components
/”-6NF Stover Flange Nut 900-4906-98 5/8”-11NC x 3 1/2” Wiper Insert Bolt See Page 87 Wiper Insert 977-300085 Wiper Insert Mount 900-4913-17 5/8”-11NC Locking Flange Wiper Insert Nut NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 86...
Page 93 900-4904-92 Cutter Body Nut Torque Cutter Tooth Bolt to 376 ft.-lbs. (510 Nm) Torque Cutter Body Nuts to 700 ft.-lbs. (949 Nm) ** See Cutter Tooth Options Smoracy, LLC NOTICE Parts may not be exactly as shown. Copyright 4/15 INSERT...
Page 94 Cutter Body Nut 900-4918-01 Stud 900-4914-20 Hex Flange Nut Torque Cutter Body Nuts to 700 ft.-lbs. (949 Nm) Torque Chipper Knife Nut to 420 ft.-lbs. (569 Nm) Smoracy, LLC NOTICE Parts may not be exactly as shown. Copyright 4/15 INSERT...
Page 95 COUNTER KNIFE Part Number: 977-100221 Part Number: 977-200233 Part Number: 977-303080 WIPER INSERT WITH HARD FACING WIPER INSERT WITH CARBIDE SPRINKLE Part Number: 901-100000 Part Number: 901-100009 NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 87...
Page 96: Screen Components
1” Modified Diamond Screen 982-300338 2” Modified Diamond Screen 982-300189 3” Modified Diamond Screen 982-300469 4” Modified Diamond Screen 982-300470 5” Modified Diamond Screen 982-300471 6” Modified Diamond Screen NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 88...
Page 97: Feedwheel/Yoke Components
Feedwheel Idler Bearing Mount Assembly 982-200055 Yoke Assembly (Includes 2 & 8) 900-3925-03 Yoke Cylinder NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 89...
Page 98 MODEL 1680 DISCHARGE CONVEYOR COMPONENTS NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 90...
Page 99: Discharge Conveyor Components
Key For Lee-Tite Coupler (Not Shown) 98-009 Torque Arm 900-3923-12 Magnetic Head (Discharge) Hydraulic Motor 977-08 Torque Arm Stop 98-0070 Discharge Chute NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Smoracy, LLC Copyright 6/08 PAGE 9...
Page 100 MODEL 1680 FRAME & ACCESSORY COMPONENTS TRACK FRAME NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 9...
Page 101: Frame & Accessory Components
9 a. 98-00068 Cabinet Assembly 900-4908-19 “T” Handle Latch CH545 Key For “T” Handle Latch 900-9903-01 Fire Extinguisher 900-9902-07 Manual Holder NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Smoracy, LLC Copyright 6/08 PAGE 9...
Page 102 MODEL 1680 FRAME & ACCESSORY COMPONENTS TRAILERIZED FRAME NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 9...
Page 103 12,000 Lb. Leaf Spring Axle Assembly With Air Brakes 900-5905-31 12,000 Lb. Leaf Spring Axle Assembly With Electric Brakes 900-5904-39 10,000 Lb. Torflex Axle Assembly With Electric Brakes NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Smoracy, LLC Copyright 6/08 PAGE 9...
Page 104 MODEL 1680 AIR BRAKE COMPONENTS NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 96...
Page 105: Air Brake Components
150 lb. safety check 900-9900-32 1/4” NPT Petcock ** Order By Serial Number Of Machine, Will Vary With Different Axles And Options. NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Smoracy, LLC Copyright 6/08 PAGE 97...
Page 106 MODEL 1680 TANK COMPONENTS FUEL TANK NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 98...
Page 107: Tank Components
Padlock With Short Shackle For Tank With Locking Cap P812 Key For Padlock (Not Shown) 982-200065 Curb Side Hand Rail Assembly 900-3933-66 Drop Pipe Assembly For Suction Line (Without Hose Barb) NOTICE Tank assemblies vary with options. Specify all options when ordering. Smoracy, LLC Copyright 6/08 PAGE 99...
Page 108 MODEL 1680 TANK COMPONENTS HYDRAULIC TANK NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 00...
Page 109 Suction Screen 900-3920-99 Ball Valve - 3/4” 900-90-7 Filter Gauge 15 a. 900-3940-35 Filter Head Assembly (Includes Filter) 900-90-6 Filter Only 900-90-78 Temperature/Sight Gauge NOTICE Tank assemblies vary with options. Specify all options when ordering. Smoracy, LLC Copyright 6/08 PAGE 0...
Page 110 MODEL 1680 ENGINE COMPONENTS NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 0...
Page 111: Engine Components
Start-Up Beeper 982-100029 Clutch Handle Assembly ** Components vary with engine options, order by S/N of machine or physical description. NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description. Smoracy, LLC Copyright 6/08 PAGE 0...
Page 112 MODEL 1680 HYDRAULIC COMPONENTS TRAILERIZED V2 V1 C2 C1 NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 0...
Page 113 ** Hydraulic components, fittings, hoses will very depending on optional equipment. Order by physical description. ** Hydraulic pumps and track motors need to be ordered by physical description and serial number of machine. Smoracy, LLC Copyright 6/08 PAGE 0...
Page 114 MODEL 1680 HYDRAULIC COMPONENTS TRACK NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 06...
Page 115 ** Hydraulic components, fittings, hoses will very depending on optional equipment. Order by physical description. ** Hydraulic pumps and track motors need to be ordered by physical description and serial number of machine. Smoracy, LLC Copyright 6/08 PAGE 07...
Page 116: Hydraulic Components
Part Number: 900-3942-29 Part Number: 900-3940-60 Feedwheel Drive Gear Box Feedwheel Drive Motor Part Number: 900-3940-49 Part Number: 900-3931-38 Magnetic Head (Discharge) Hydraulic Motor Part Number: 900-3923-12 NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 08...
Page 117 Two Speed Valve & Solenoid (Track Only) Cylinder Lock Valve Part Number: 900-3941-48 Part Number: 900-3923-05 Solenoid Only Part Number: 900-3919-92 Priority Flow Divider (Track Only) Part Number: 900-3925-86 NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 09...
Page 118 Oil Cup (Not Shown) Part Number: 900-3926-09 Part Number: 900-3904-42 Charge Filter (Track Only) Part Number: 900-3926-94 Head For Charge Filter (Track Only) Part Number: 900-3926-94 NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE 0...
Page 119 MODEL 1680 HYDRAULIC COMPONENTS Hydraulic Power Unit & Tether Control Part Number: 900-3937-98 Suction Screen Part Number: 900-3904-48 Optional Flow Control Valve Part Number: 900-3924-56 NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE ...
Page 120 MODEL 1680 REMOTE CONTROL COMPONENTS NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 6/08 PAGE ...
Page 121: Remote Control Components
Relay For Throttle, Yoke, & E-Stop 900-2914-49 Relay For Tracks (if equipped) Tether Control - Trailerized Machine Tether Control - Track Machine ** Components vary with machine options, order by S/N of machine or physical description. Smoracy, LLC Copyright 6/08 PAGE ...
Page 122: Service Record
MODEL 1680 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Smoracy, LLC Copyright 6/08 PAGE ...

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