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- Page 1 Smart Photoionization Detector Module PIDS3 User Manual Smart Photoionization Detector Module PIDS3 User Manual from software version: 1.01.002 PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 1 of 58...
- Page 2 User Manual Analytical Control Instruments GmbH Volmerstraße 9A D-12489 Berlin Germany © Analytical Control Instruments GmbH. All rights reserved. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 2 of 58...
- Page 3 Normen / Harmonized standards: EN 50270:2015 – evaluation criteria “B” Analytical Control Instruments GmbH Dipl.-Ing. Andreas Otto Berlin, March 2023 Managing Director PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 3 of 58...
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Page 4: Table Of Contents
Gas identification and response factor ....................27 Calibration .............................. 28 UART Communication ..........................31 11.1 Message frame ........................... 32 11.1.1 Checksum calculation......................... 33 PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 4 of 58... - Page 5 Photoionization Detector Module PIDS3 ................... 54 16.2 Type Definition ........................... 54 Spare parts and Accessories ........................55 Contact ..............................58 PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 5 of 58...
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Page 6: General
General The company Analytical Control Instruments GmbH (hereinafter the 'manufacturer') provides with the Smart Photoionization Detector Module PIDS3 (hereinafter the 'module') a complete photoionization detector as a closed module. The module detects volatile organic compounds (VOC) with an ionization potential < 10.6 eV in air*. -
Page 7: Liability Information
Manufacturer shall not be liable for any loss or PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 7 of 58... - Page 8 (including but not limited to negligence), by operation of law, or otherwise. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 8 of 58...
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Page 9: Safety And Usage Instructions
Indicates a hazardous situation, which, if not avoided, MAY in minor or moderate injury. NOTICE Indicates a property damage message. Usage Indicates a helpful information, hints or recommendation. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 9 of 58... -
Page 10: Technical Data
The indicated values were obtained under standardized conditions with 10.6 eV lamp. Test gas was Isobutene in synthetic air. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 10 of 58... -
Page 11: Safety And Usage Instructions
Indicates a hazardous situation, which, if not avoided, MAY result in minor or moderate injury. NOTICE Indicates risk of property damage. Usage Indicates a helpful information, hint or recommendation. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 11 of 58... -
Page 12: Correct Use
PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 12 of 58... -
Page 13: Safety And Precautionary Measures To Be Adopted
The functionality of the module will be influenced by pollution. Checks for dust deposits must be done at regular intervals. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 13 of 58... -
Page 14: Permanent Instrument Warranty
(including but not limited to negligence), by operation of law, or otherwise. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 14 of 58... -
Page 15: Smart Photoionization Detector Modul Pids3 Briefly
Maximum 500 ml/min Cable gland M 16 X 1,5 Minimum outer diameter 5 mm Maximum outer diameter 9 mm PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 15 of 58... -
Page 16: Installation
When preparing the assembly, make sure that the mounting arrangement is correct for the device. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 16 of 58... -
Page 17: Mechanical Installation
The device must be installed vertical with cable glands and filter downward to avoid plugging of the inlets by particles or liquids if can occur. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 17 of 58... -
Page 18: Electrical Installation
6. Connect cable to the corresponding pin numbers of the terminal. 7. Set up enclosure lid and the screws. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 18 of 58... - Page 19 [ Normally Closed De-Energized Contact ] Relay COM [ Common Contact ] Relay NO [ Normally Open De-Energized Contact ] 1 2 3 PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 19 of 58...
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Page 20: Gas Supply
GAS ONLY SOURCE Gas flow scheme with internal optional pump and constant flow of measurement gas source at gas input PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 20 of 58... -
Page 21: Using External Pump
MEASUREMENT PROTECTION FILTER GAS ONLY SOURCE Gas flow scheme with constant flow of measurement gas source at gas input PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 21 of 58... -
Page 22: Installation Hints
(ESD). Work on or in the unit must be done only by qualified personal and in full compliance with the appropriate instructions and pertinent regulations. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 22 of 58... -
Page 23: Operation
When in ERROR state the lamp and optional internal pump is switched off. The ERROR state can only be left by switch off or reboot the module by sending the appropriate command. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 23 of 58... - Page 24 Read Error register reboot pids.reboot In case of ERROR state, the error details can be read out (Action ‘error’). PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 24 of 58...
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Page 25: Measurement Values
0 … 2000 ppm 3 (100.013 ppm) 0 … 20 ppm 5 (15.05345 ppm) 0 … 5000 ppm 2 (4550.37 ppm) PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 25 of 58... - Page 26 2 000 ppm range device with measurement result Isobutene equivalent of 0.05 ppm => with a gas response factor of 0.5 the result will be 0.025 ppm. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 26 of 58...
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Page 27: Measurement Config
The module result calculation is based on ISOBUTENE gas. The gas response factor is a numeric factor applied to the ISOBUTENE gas result. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 27 of 58... -
Page 28: Calibration
Write the calibration data back to module (Action ‘write’) • On successful calibration verification save calibration data to module (Action ‘verify’ and Action ‘save’) PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 28 of 58... - Page 29 For calibration, it is recommended to use the Calibration Kit from accessories. (See chapter Fehler! Verweisquelle konnte nicht gefunden werden. Fehler! Verweisquelle konnte nicht ge funden werden.) PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 29 of 58...
- Page 30 ZERO calibration step • no or inappropriate calibration gas applied during SPAN calibration step PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 30 of 58...
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Page 31: Uart Communication
USAGE – COMM SELECT Jumper J1 To use the UART communication the jumper J1 must be plugged in. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 31 of 58... -
Page 32: Message Frame
Command device? Address [hex] 00000000 Checksum [hex] 969D9250 Bytes [hex] 01 3030303030303030 02 646576696365 20 3F 03 3936394439323530 04 PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 32 of 58... -
Page 33: Checksum Calculation
( uint32_t bit = 0; bit < 8; bit++ ) crc = ( crc >> 1 ) ^ ( crc & 1 ) * polynomial; return ~crc; PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 33 of 58... -
Page 34: Message Section Format
[command] SPACE [parameter] [command] SPACE [parameter0]; [parameter1]; [parameter2]; … Example • device PIDS3 Device • pids.values 12.334;35.345;53.47;95.9;956.1;1002.45 PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 34 of 58... -
Page 35: Module Commands
Maximum length 15 characters ASCII only Example (get) device.username ? device.username My Pids Example (set) device.username Pids 001 device.username Pids 001 PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 35 of 58... -
Page 36: Module Control Commands
Control commands may answer with error message in case of invalid module state, e.g., ERROR state. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 36 of 58... -
Page 37: Module Data Commands
Multiple state bits can be set at once e.g. the calibration method is extended and module is in measure state will result in an state value of ‘00004100’. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 37 of 58... - Page 38 Example (write) success pids.measconfig standard;75-15-0;1.200;false pids.measconfig ok Example (write) error pids.measconfig standard;;1.000;true here missing ident pids.measconfig error PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 38 of 58...
- Page 39 The calibration values will be verified. If check fails, the module responds with error message ‘error - calibration data invalid’. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 39 of 58...
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Page 40: Module Modbus Config Commands
Parameter enable Module autostart enable (‘true’ or ‘false’) Example read pids.autostart.enable ? pids.autostart.enable true Example write pids.autostart.enable false PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 40 of 58... -
Page 41: Module Save Config Data Command
State of relay ERROR, 0 – de-energized, 1 – energized Example read pids.relay.state ? pids.relay.state 000 Example write pids.relay.state 011 set ALM-LO and ALM-HI pids.relay.state 011 PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 41 of 58... -
Page 42: Module Lamp Commands
Example pids.sensorinfo ? pids.sensorinfo A792234001;R0-L0;125.400 PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 42 of 58... -
Page 43: Modbus Communication
30017 32 byte String Measurement config 30033 16 byte String gasname Measurement config 30041 16 byte String calibration method PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 43 of 58... -
Page 44: Module Measurement Values Data Registers
Multiple state bits can be set at once e.g., the calibration method is extended, and module is in measure state will result in a state value of ‘00004100’. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 44 of 58... - Page 45 1 = Sensor variant not matching 1 = Eeprom error checksum reserved 1 = Eeprom error read, write reserved 1 = Error unspecified PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 45 of 58...
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Page 46: Current Loop
Supply Voltage Maximum loop resistor (R LOAD 10 VDC 416 Ω 24 VDC 1000 Ω 28 VDC 1160 Ω PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 46 of 58... -
Page 47: Signals And States
Therefore the minimum result which maps to 4 mA output current and maximum result which maps to 20 mA can be changed with UART module current loop config commands. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 47 of 58... - Page 48 1000 ppm 2000 ppm 4.0 mA* about 0.023 ppm * Minimum result not reached (e.g., 12.0 mA @ 1500 ppm) PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 48 of 58...
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Page 49: Mechanical Drawing
Smart Photoionization Detector Module PIDS3 User Manual Mechanical Drawing PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 49 of 58... -
Page 50: Maintenance And Service
(ESD). Work on or in the unit must be done only by qualified personal and in full compliance with the appropriate instructions and pertinent regulations. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 50 of 58... -
Page 51: How To - Replace The Pid Lamp/Front Isolation/Sensor Block
6. Connect the lamp control connector cable to the lamp. 7. Calibrate the device after replacing the front isolation or installation of a new PID lamp. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 51 of 58... - Page 52 1. Open device. Remove of inner assembly is necessary. 2. Flip inner device to loosen sensor. 3. Replace sensor. 4. Reassemble in opposite order. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 52 of 58...
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Page 53: How To - Clean The Pid Lamp
Parts shall be exchanged no later than 2 years after continuous operation. 0003023 11.8 eV Lamp 4 months 0002974 Sensor block 24 months PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 53 of 58... -
Page 54: Ordering Information
Type Number 0003143 PIDS3 10.6 eV Std Range with CL, RS485 PIDS3-R0-D0-L0-P0-S0-A1 0003178 PIDS3 10.6 eV Std Range with CL, RS484, Pump PIDS3-R0-D0-L0-P1-S0-A1 0003176 PIDS3 10.6 eV Low Range with CL, RS485 PIDS3-R1-D0-L0-P0-S0-A1 0003179 PIDS3 10.6 eV Low Range with CL, RS484, Pump... -
Page 55: Spare Parts And Accessories
Lamp front isolation pack Gas inlet filter Order code 0002975 Order code 0002591 PPID standard pump kit Order code 0003191 PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 55 of 58... - Page 56 Smart Photoionization Detector Module PIDS3 User Manual PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 56 of 58...
- Page 57 Smart Photoionization Detector Module PIDS3 User Manual PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 57 of 58...
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Page 58: Contact
D-12489 BERLIN Analytical Control Instruments GmbH Volmerstraße 9A D-12489 Berlin Germany © Analytical Control Instruments GmbH. All rights reserved. PIDS3 - User Manual (en) - 1.03.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 58 of 58...