aci PIM CPN User Manual

aci PIM CPN User Manual

Photoionization detector module

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Photoionization Detector Module PIM CPN
User Manual
Photoionization Detector Module
PIM CPN
User Manual
from software version: 1.04.050
PIM_CPN - User Manual (en) - 1.08.docx
Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com
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  • Page 1 Photoionization Detector Module PIM CPN User Manual Photoionization Detector Module PIM CPN User Manual from software version: 1.04.050 PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 1 of 48...
  • Page 2 User Manual Analytical Control Instruments GmbH Volmerstraße 9A D-12489 Berlin Germany © Analytical Control Instruments GmbH. All rights reserved. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 2 of 48...
  • Page 3: Table Of Contents

    Message section format ......................27 10.3 Module commands ..........................28 10.3.1 Module information commands ....................28 10.3.2 Module control commands ......................29 PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 3 of 48...
  • Page 4 How To – Clean the PID Lamp ......................43 13.3 Maintenance Intervals ........................43 Ordering information ..........................45 Spare parts and Accessories ........................46 Contact ..............................48 PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 4 of 48...
  • Page 5: General

    The module comes with a built-in linearization and temperature/humidity compensation. Built-in barometric pressure sensors offers later compensation and gas flow monitoring. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 5 of 48...
  • Page 6: Technical Data

    2 years, except for components in gas path and wearing parts The indicated values were obtained under standardized conditions with 10.6eV lamp. Test gas was Isobuten in synthetic air. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 6 of 48...
  • Page 7: Absolute Maximum Ratings

    VCC level x 0.67, at load 20 µA, internal pull up typ. 10 kΩ V out low 600 mV at load 1mA PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 7 of 48...
  • Page 8: Safety And Usage Instructions

    Indicates a hazardous situation, which, if not avoided, MAY result in minor or moderate injury. NOTICE Indicates risk of property damage. Usage Indicates a helpful information, hint or recommendation. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 8 of 48...
  • Page 9: Correct Use

    PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 9 of 48...
  • Page 10: Safety And Precautionary Measures To Be Adopted

    The functionality of the module will be influenced by pollution. Checks for dust deposits must be done at regular intervals. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 10 of 48...
  • Page 11: Permanent Instrument Warranty

    (including but not limited to negligence), by operation of law, or otherwise. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 11 of 48...
  • Page 12: The Module

    Lamp supply VCC, control Temperature and humidity sensor UART, I2C (VCC level) VCC 3.00 .. 5.25 VDC Connection diagram PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 12 of 48...
  • Page 13: Electrical Connections

    UART RxD UART RxD I2C SCL I2C SCL I2C SDA I2C SDA Wiring diagram VCC level different to interface level PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 13 of 48...
  • Page 14: Module Connectors

    Module I2C Serial Clock Line ( internal pull up 10 kΩ ) 5.3.2 X2 – Lamp connector Lamp control connector. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 14 of 48...
  • Page 15: Gas Supply

    The module comes with an integrated gas flow monitoring. The current gas flow indicator can be readed with measurement values of UART command and I2C data registers. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 15 of 48...
  • Page 16 - gas flow too low, measurement result integrity loss and module may be damaged • ‘flow over’ - gas flow too high, measurement result integrity loss PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 16 of 48...
  • Page 17: Installation Hints

    (ESD). Work on or in the unit must be done only by qualified personal and in full compliance with the appropriate instructions and pertinent regulations. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 17 of 48...
  • Page 18: Operation

    When in ERROR state the lamp is switched off. The ERROR state can only be left by switch off or reboot the module by sending the appropriate command. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 18 of 48...
  • Page 19 Control register set D03 In case of ERROR state the error details can be readed (Action ‘error’). PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 19 of 48...
  • Page 20: Measurement Values

    2.00 ppm result < 500 ppm 5.00 ppm result < 1000 ppm 10.00 ppm result > 1000 ppm 20.00 ppm PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 20 of 48...
  • Page 21: Measurement Config

    The module result calculation is based on ISOBUTENE gas. The gas response factor is a numeric factor applied to the ISOBUTENE gas result. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 21 of 48...
  • Page 22: Calibration

    The calibration will be done with currently selected calibration method in measurement config. Calibration data values stored seperately for ‘standard’ and ‘extended’ calibration. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 22 of 48...
  • Page 23 ZERO calibration step • no or inappropriate calibration gas applied during SPAN calibration step PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 23 of 48...
  • Page 24: Uart Communication

    (X1 – 6) 1,000,000 Baud ( default, I2C lines not pulled down ) 115,200 Baud 57,600 Baud 19,200 Baud PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 24 of 48...
  • Page 25: Message Frame

    ? Address [hex] 00000000 Checksum [hex] 969D9250 Bytes [hex] 01 3030303030303030 02 646576696365 20 3F 03 3936394439323530 04 PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 25 of 48...
  • Page 26: Checksum Calculation

    ( uint32_t bit = 0; bit < 8; bit++ ) crc = ( crc >> 1 ) ^ ( crc & 1 ) * polynomial; return ~crc; PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 26 of 48...
  • Page 27: Message Section Format

    [command] SPACE [parameter] [command] SPACE [parameter0];[parameter1];[parameter2];… Example • device CPN Sensor Device • pids.values 12.334;35.345;53.47;95.9;956.1;1002.45 PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 27 of 48...
  • Page 28: Module Commands

    Maximum length 15 characters ASCII only Example (get) device.username ? device.username My Pid Example (set) device.username Pid 001 device.username Pid 001 PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 28 of 48...
  • Page 29: Module Control Commands

    Control commands may answer with error message in case of invalid module state, e.g. ERROR state. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 29 of 48...
  • Page 30: Module Data Commands

    Mutliple state bits can be set at once e.g. the calibration method is extended and module is in measure state will result in an state value of ‘00004100’. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 30 of 48...
  • Page 31 Example (write) success pid.measconfig standard;75-15-0;1.200 pid. measconfig ok Example (write) error pid.measconfig standard;;1.000 here curr2 to low pid.measconfig error PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 31 of 48...
  • Page 32 USAGE – SAVING DATA Saving data may take about 100 ms. Consider this period of time in UART communication timeout detection. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 32 of 48...
  • Page 33: Module Lamp Commands

    32 Example write device.address.i2c 35 device.address.i2c 35 On change the I2C slave address is stored permanently in device. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 33 of 48...
  • Page 34: I2C Communication

    Data Register to access ( 4 bytes ) DATA 0 … DATA N Data bytes ( max 32 ) PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 34 of 48...
  • Page 35: Data Register Format

    Type Register Byte no. Format Module control 0x00000020 0x04 Unsigned 32-bit value Module status 0x00000024 0x04 Unsigned 32-bit value PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 35 of 48...
  • Page 36: 11.3.2.1 Module Control Register Data

    It is possible to poll for end of saving data by transmitting the I2C slave address in read condition. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 36 of 48...
  • Page 37: 11.3.2.2 Module Status Register Data

    Mutliple state bits can be set at once e.g. the calibration method is extended and module is in measure state will result in an state value of ‘00004100’. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 37 of 48...
  • Page 38: Module Measurement Values Data Registers

    In case of verifying calibration data fails the current valid calibration data is not changed and is set to registers. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 38 of 48...
  • Page 39: Module Lamp Information Data Registers

    In case of verifying measurement config data fails the current measurement config data is not changed and is set to registers. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 39 of 48...
  • Page 40: Mechanical Drawings

    Photoionization Detector Module PIM CPN User Manual Mechanical Drawings PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 40 of 48...
  • Page 41: Maintenance And Service

    (ESD). Work on or in the unit must be done only by qualified personal and in full compliance with the appropriate instructions and pertinent regulations. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 41 of 48...
  • Page 42: 13.1 How To - Replace The Pid Lamp/Front Isolation/Sensor Block

    6. Connect the lamp control connector cable to the lamp. 7. Calibrate the device after replace of front isolation or installation of a new PID lamp. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 42 of 48...
  • Page 43: 13.2 How To - Clean The Pid Lamp

    Parts shall be exchanged no later than 2 years after continuous operation. 0003023 11,8eV Lamp 4 month 0002974 Sensor block 24 month PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 43 of 48...
  • Page 44 Photoionization Detector Module PIM CPN User Manual PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 44 of 48...
  • Page 45: Ordering Information

    USB to sensor module adapter cable for power supply and communication USB memory stick with documentation and sample programs PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 45 of 48...
  • Page 46: Spare Parts And Accessories

    PIM CPN lamp kit 10,0eV Order code 0003024 Lamp front isolation pack Gas inlet filter Order code 0002975 Order code 0002591 PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 46 of 48...
  • Page 47 Photoionization Detector Module PIM CPN User Manual PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 47 of 48...
  • Page 48: Contact

    D-12489 BERLIN Analytical Control Instruments GmbH Volmerstraße 9A D-12489 Berlin Germany © Analytical Control Instruments GmbH. All rights reserved. PIM_CPN - User Manual (en) - 1.08.docx Analytical Control Instruments GmbH, Volmerstraße 9A, 12489 Berlin, Germany, www.aci-berlin.com Page 48 of 48...

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