Related Manuals for Maco HS Profine PremiDoor 76 PVC
Summary of Contents for Maco HS Profine PremiDoor 76 PVC
- Page 1 TECHNOLOGY IN MOTION MACO RAIL-SYSTEMS LIFT&SLIDE HARDWARE ASSEMBLY INSTRUCTIONS HS Profine PremiDoor 76 PVC Use exclusively for specialist companies! m a co.e u m a co.e u...
- Page 2 Lift & Slide part (L&S) Sash Height Sash Width RAB Frame outer width RAH Frame outer height Total length GM Handle height DM Backset drive Optional { } Dimensions for roller track flat Dimensions in [mm]: All dimensions without a unit definition are given in mm...
-
Page 3: Table Of Contents
Table of Contents Important information 4 - 10 Version and Application Areas Hardware Composition 12 - 13 Assembly on the sash 14 -21 Drilling and milling on the sash Drilling and milling for hook drive Drill and milling jig for HS handle Roller assembly Packer assembly Drive assembly Handle assembly Slider assembly Assembly on the sash and frame 22 - 27 Locking bolt 22 - 23 Hook striker plate Striker plate for hook Scheme C, G-A Locking block Scheme C... -
Page 4: Important Information
Adjustment instructions for Lift&Slide Hardware - Certified Specialist" (Order number 757954) for passing on to end customers. You can find the document in the download area on www.maco.eu. Hand over the user manual to the end user and ensure they are briefed. - Page 5 Important Information General Safety Information It is important to follow these instructions to ensure people’s safety! When reading this document and the safety instructions, please note the following signs and colours: This indicates a situation that can lead to fatal injuries if the instructions DANGER are not adhered to. This indicates a situation that may result in fatal and/or serious injury if WARNING the instructions are not adhered to. This indicates a situation that may lead to minor injuries if the ATTENTION instructions are not adhered to. This indicates important additional information that is important for the error-free assembly / functionality of the product. Please clearly observe the VBHE guidelines (hardware for windows and balcony doors of the Association of Locks and Hardware). This policy describes all safety-related issues for end-users for window and balcony door topics.
- Page 6 Important Information General Safety Information WARNING In order to ensure the permanent functionality and thus the operational reliability of windows and balcony doors over their expected service life, special importance must be attached to the fastening of safety-relevant hardware. MACO indicates explicitly that large sash weights are moved and accelerated during opening and closing. This applies particularly to sliding elements. It is at the discretion and responsibility of the respective manufacturer (window manufacturer), installers and dealers of windows and balcony doors, in particular to lift&slide doors, to offer corresponding movement restrictors or similar.. Incorrect assembly can lead to serious injuries. The installation must be carried out by suitably trained personnel who have been instructed in accordance with the state of the art and recognised rules of technology. Overloading or improper operation of the lift&slide hardware may cause the sash to jump out of its guide, fall out and cause serious injury. Due to the high weight of the element, care must always be taken to ensure correct securing of the element during production, transport and assembly on the construction site. ATTENTION If overloading of the lift&slide hardware is expected under special circumstances, (e.g. in schools, kindergartens etc.), this must be prevented using the appropriate measures e.g.: by using a buffer stop to reduce the opening width or using damper elements. Improper handling may lead to crushing. Alert users to the dangers in case of improper handling. This applies particularly to customers with small children. If handled improperly, there is a risk of injury – especially if persons or body parts are in the opening gap between the sash and the frame during closing, or between the sash and the reveal during opening..
- Page 7 Important Information Note These instructions describe all assembly steps to set up standard version hardware. The hardware is to be greased / oiled before commissioning (see maintenance and adjustment instructions). The lift&slide hardware (HS) are only intended for use in fixed buildings. They are used for horizontally opening and closing windows and balcony doors. The lift&slide elements must be installed vertically, never slanted.
- Page 8 Wichtige Informationen Intended use The areas of application mentioned on page 11 apply to the MACO HS hardware. Screw-in torque settings are binding and must be followed. Mount all hardware parts professionally as described in this manual and observe all safety instructions. To fasten the hardware, use the specified screw sizes! These must reach into the steel reinforcement when using PVC profiles. Be sure to follow the profile manufacturer‘s processing policy. The hardware may not be used for timber with aggressive content / surface treatments. The hardware parts described in these assembly instructions are made of colourless passivated steel and sealed in accordance with DIN EN 12329. They must not be used in environments with aggressive, corrosive air content. If you are not sure, please ask your MACO contact person for advice. The hardware manufacturer shall not be liable for any malfunctions or damage to the hardware or to the windows or balcony doors equipped with them, if they are subject to use of third-party hardware, inadequate tendering, failure to comply with the installation rules or application diagrams. The fabricator is responsible for compliance with the functional dimensions specified in these assembly instructions as well as for flawless hardware assembly and secure fastening of all components. In order not to affect the lightness of the hardware, turn the screws straight (unless otherwise indicated) and do not over-tighten! Fix the screws of the supporting components (e.g. rollers, roller rail and guide rail) in the reinforcement profile. With the spacer-block setting, observe the technical guideline No. 3 of the glazier trade „Blocking of glazing units“. Keep the roller track and all latches free from deposits and dirt to avoid damage to the hardware and ensure optimal functionality. In particular, protect the hardware from cement or plaster residues. Do not make any constructive changes to the hardware parts. Always close and lock the window and balcony door sash when windy or drafty. For the purposes of this definition, wind and draught are present if the window or window door sashes located in one of the opening positions are caused to move by air pressure or air suction of their own accord and uncontrollably open or close.
- Page 9 The resistance to wind loads in the closed and locked state depends on the respective construction of the windows and balcony doors. If wind loads in accordance with DIN EN 12210 (in particular test pressure p3) are to be expected, suitable hardware are to be selected and agreed on separately in conjunction with the respective window construction and the frame material. The defined maximum sash weights for the individual hardware designs must not be exceeded. The component with the lowest permissible load capacity determines the maximum sash weight. Application diagrams and component mappings must be observed. The hardware and the rebate spaces must be sufficiently ventilated, especially during the construction phase, so that they are not exposed to direct moisture or condensation. The hardware are to be kept free of deposits and contamination by building materials (construction dust, gypsum plaster, cement etc.), therefore windows must be covered accordingly. The hardware must only be cleaned or polished with mild, pH-neutral detergents in diluted form. Attach the operating label in a clearly visible manner to the built-in lift and slide sash. The operating label is located in the basic box or in the „corner deflection“ package. Improper use The respective hardware system may only be assembled with hardware components from the MACO slide hardware range. In the event of improper installation of the hardware and/or the use of non-original or non-factory approved system accessories, no liability will be accepted. Do not use vinegar-based or acid-curing sealants, as these can lead to corrosion of the hardware parts. Further information on MACO surfaces can be found on our website www.maco.eu or in brochure Order No. 49510 (in the download area). The lift and slide elements may only be surface treated before the hardware is installed. Any subsequent surface treatment may restrict the functionality of the hardware. In this case, no warranty claims against the hardware manufacturer shall be accepted. Protect the hardware from damage by angular or sharp tools. If you are not sure, please ask your MACO contact person for advice.
- Page 10 Important Information Storage and Handling Check the following immediately after delivery: › Completeness of delivery (as per the delivery note) › Any damage to the packaging › Any damage to the materials › Improper storage or transport of hardware parts can affect the surface quality. To prevent this, the following points must be observed: › It must be ensured that the room air is permanently dry › Major temperature fluctuations leading to condensation must be prevented. Condensation on hardware causes the galvanised surfaces to be attacked › Avoid aggressive vapours from cleaning agents or assembly aids such as silicone and the like, even for a short time. Vapours from such substances can very quickly lead to corrosion of hardware › Salty air polluted by trade and industry also leads to corrosion on galvanised surfaces and is also not suitable for storage areas. Transport Finished elements must be stored and transported as follows: › Upright › Slip and tilt secured on suitable surfaces (e.g. G. transport frames) › Protected from dirt and damage › Avoid loads on mechanical connections! › Use special transport devices! For intermediate storage outdoors: › Ensure elements and hardware are covered or packaged...
-
Page 11: Version And Application Areas
Scheme A DIN links DIN rechts DIN left DIN right Scheme C Schema C Schema G-A Scheme G-A Schema K Scheme K Schema A Schema C Scheme A Scheme C Application Areas For MACO L&S 300 the application areas as per the following table apply. For the handling of the profile, the maximum areas of application and maximum weights apply, as per the specifications of the profile manufacturer and these must be adhered to. Area Item Unit Roller track high Roller track flat FB (Sash Width) (mm) 700 - 3280 FH (Sash Height) (mm) 815 - 2920 807 - 2912 Sash weight sliding sash (kg) max. 400*... -
Page 12: Hardware Composition
Hardware Composition... - Page 13 Hardware Composition Pos. Item description L&S Handle Set Lift drive locks DM 37.5 PZ Connecting rod with holes HS 16.4 x 4 Front roller L&S with brush 300 kg silver Rear roller L&S with brush 300 kg silver Basic profile for slider 10 x 22 mm gap silver L&S-PVC Slide shoe 16.4 mm with cap Packer for L&S-PVC roller 26.5 mm height Silver drive-side Rubber buffer L&S silver Lock Packer for L&S PVC lock bolt thickness = 0.5 + 1 mm, silver Rod guide Countersunk self-tapping screw B 4,8 x 80 Countersunk self-tapping screw B 4,8 x 65 Countersunk self-tapping screw B 4,8 x 45 Countersunk self-tapping screw B 4,8 x 22 Countersunk self-tapping screw 3,5 x 32 Shim buffer stop 28 mm gap Countersunk self-tapping screw B 4,8 x 80 L&S locking block 300/400 kg...
-
Page 14: Assembly On The Sash
Assembly on the sash Drilling and milling on the sash Ø20 Ø20 300kg: 360 300kg: 380 400kg: 600 400kg: 620... -
Page 15: Drilling And Milling For Hook Drive
Assembly on the sash Drilling and milling for hook drive 1. 1. 3. 3. 2. 2. Gr. 1 Gr. 1 Size 1 Size 1 1089 1081 Gr. 2-3 Gr. 2-3 Size 2-3 Size 2-3 1687 1679 Gr. 4 Gr. 4 Size 4 Size 4 Gr. 5 1219 Gr. 5 1211 2119 2111 Size 5 Size 5... -
Page 16: Drill And Milling Jig For Hs Handle
Assembly on the sash Drill and milling jig for HS handle Ø 10 Ø 20 Ø 16 mit HSS Bi-Metall Lochsäge Ø 27 250499 42 x 22... -
Page 17: Roller Assembly
Assembly on the sash Roller assembly Ø 4,2 > 1800 4,8x45 < 1800 4,8x22 4,8x22 L = FB - 600 3,5x32 3,5x32 Ø 4,2 > 1800 4,8x45 < 1800 4,8x22 4,8x22 L = FB - 1070 3,5x32 3,5x32... -
Page 18: Packer Assembly
Assembly on the sash Packer assembly... -
Page 19: Drive Assembly
Assembly on the sash Drive assembly Ø 4,8 x 65 Ø 4,2... -
Page 20: Handle Assembly
Assembly on the sash Handle assembly... -
Page 21: Slider Assembly
Assembly on the sash Slider assembly Ø 4,8 x 45 Ø 4,8 x 45... -
Page 22: Assembly On The Sash And Frame
Assembly on the sash and frame Locking bolt Scheme A № 363159 Ø4,2 Gr. 1 Size 1 Gr. 2 1107 Size 2 Gr. 3 1192 1507 Size 3 Gr. 3,5 1192 1707 Size 3.5 Gr. 4 1192 1907 Size 4 Gr. 5 1192 2307 Size 5... - Page 23 Assembly on the sash and frame Locking bolt Scheme C № 363159 Ø4,2 Gr. 1 Size 1 Schema C Scheme C Gr. 2 1107 Size 2 Gr. 3 1192 1507 Size 3 Gr. 3,5 1192 1707 Size 3.5 Gr. 4 1192 1907 Size 4 Gr. 5 1192 2307 Size 5...
-
Page 24: Hook Striker Plate
Assembly on the sash and frame Hook striker plate Schema A Schema C Scheme A Scheme C Gr. 1 Size 1 Gr. 2-3 1030 Size 2-3 Gr. 4 1628 Size 4 Gr. 5 1160 2060 Size 5... -
Page 25: Striker Plate For Hook Scheme C, G-A
Assembly on the sash and frame Striker plate for hook Scheme C, G-A ∅ 4,8x80... -
Page 26: Locking Block Scheme C
Assembly on the sash and frame Locking block Scheme C RAB / 2 RAB / 2 Ø3 M4x12... -
Page 27: Buffer Stop
Assembly on the sash and frame Buffer stop Ø4,8x80 Ø 12... -
Page 28: Vertical Section 76 Sliding Sash
Vertical section 76 sliding sash V V 3 3 7 7 5 5... -
Page 29: Horizontal Section 76 Scheme A
Horizontal section 76 Scheme A... -
Page 30: Horizontal Section 76 Scheme C
Horizontal section 76 Scheme C... - Page 31 Notes...
- Page 32 We provide you with complete solutions for sliding doors, windows and doors - for timber, PVC and aluminium. Experience our versatile system offer, comprehensive service included. Discover more of this on our website www.maco.eu or contact your MACO representative. MACO near you: www.maco.eu/contact...