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PennEngineering Atlas 801 Operating Instructions Manual

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OPERATING INSTRUCTIONS
MODEL 800, 801, 802, 803, 804, 806 & 808

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Summary of Contents for PennEngineering Atlas 801

  • Page 1 OPERATING INSTRUCTIONS MODEL 800, 801, 802, 803, 804, 806 & 808...

  • Page 2: Main Components

    MAIN COMPONENTS (Figure 1) MAIN COMPONENTS A. Socket head cap screw (pull-up stud) B. Anvil C. Trigger Position ‘F’ Forward Rotation Position ‘R’ Reverse Rotation D. Air line connector © Copyright 2009...

  • Page 3: General Notes

    GENERAL NOTES AND TECHNICAL DATA GENERAL NOTES: The model 801, 802, 803, 804 and 806 pneumatic tools are designed to provide a user friendly, light weight, quiet, fast and powerful threaded insert installation tool. They are designed to provide long life and trouble free service. Filter regulator oil Schrader Bellows Model No.
  • Page 4 GENERAL OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS: With the tool disconnected from the airline, check to see that the socket head cap screw extends beyond the face of the anvil far enough to allow at least one thread of the screw to extend beyond the end of the insert. If the screw is not long enough, measure what is required and get a socket head cap screw that is long enough.
  • Page 5 OPERATING INSTRUCTIONS FOR MODEL 806 OPERATING INSTRUCTIONS FOR MODEL 806: 600 RPM Pneumatic spin/spin tool with internal clutch, capable of installing thread sizes of M4-M6, 632-1/4. With the tool disconnected from the airline, check to see that the socket head cap screw extends beyond the face of the anvil far enough to allow at least one thread of the screw to extend beyond the end of the insert.

  • Page 6: Preventive Maintenance

    PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE: Lubricate Socket Head Cap Screw: It is recommended that you dip the first few threads in light oil every several installations to reduce wear. Lubrication of Gearing: All air tools containing gears should be lubricated weekly with standard gear grease. (Caution: excessive lubricant will affect the tools speed and power.) Flushing of Tool: It is recommended that air tools be flushed weekly with a solution of three parts...
  • Page 7 ATLAS 800 SERIES TROUBLE SHOOTING GUIDE 1. Do I need to put my tool on a regulated supply line? Yes, because it reduces any complications with high pressures and overloads on the tool or the part. Also the supply line should have a filter on it to remove any dirt or any other contaminate from the air supplied. 2.
  • Page 8 MODEL 801 / 802 SPECIFICATIONS FREE SPEED: 3000 (RPM) 801 ONLY FREE SPEED: 1500 (RPM) 802 ONLY AIR PRESSURE: 90 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5CFM THREAD SIZE: M3, M4 HOSE SIZE: 3/8” (9.5 MM) 801: 4-40, 6-32, 8-32 3MM, 4MM 802: #1024, 1032, 5MM...
  • Page 9 MODEL 801 / 802 EXPLODE NO. DESCRIPTION ATLAS P/N QTY. Air Inlet SPN-00001 Exhaust diffuser SPN-00002 Handle Assembly SPN-00003 Roll Pin ø3 X 28 (MM) SPN-00004 Trigger SPN-00005 Gasket SPN-00040 Ball Bearing (696z) SPN-0006 Rear End Plate SPN-0007 Rotor 67 SPN-0008 Sun Gear (12T) SPN-00029...
  • Page 10 MODEL 803 / 804 SPECIFICATIONS FREE SPEED: 600/400 (RPM) AIR PRESSURE: 90-110 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: M8, M10 HOSE SIZE: 3/8” (9.5 MM) 803: 2520, 2528, 6MM 804: 3118, 3124, 3716, 3718 8MM, 10MM...
  • Page 11 MODEL 803 / 804 EXPLODE NO. DESCRIPTION ATLAS P/N QTY. Air Inlet SPN-00001 Exhaust diffuser SPN-00002 Handle Assembly SPN-00003 Roll Pin ø3 X 28 (MM) SPN-00004 Trigger SPN-00005 Gasket SPN-00040 Ball Bearing (696z) SPN-00006 Rear Plate SPN-00007 Sun Gear (#803 only) SPN-00029 Rotor 6t (#803 only) SPN-00008...
  • Page 12 MODEL 808 SPECIFICATIONS FREE SPEED: 275 (RPM) AIR PRESSURE: 90 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: 1/2”, M12 HOSE SIZE: 3/8” (9.5 MM)
  • Page 13 MODEL 808 EXPLODE NO. DESCRIPTION ATLAS P/N QTY. Air Inlet SPN-00001 Exhaust diffuser SPN-00002 Handle Assembly SPN-00003 Handle Extension SPN-00034 Roll Pin ø3 X 28 (MM) SPN-00004 Trigger SPN-00005 Ball Bearing (696z) SPN-00006 Gasket SPN-00040 Rear End Plate SPN-00007 Rotor 6t (Long) SPN-00052 Rotor Blade SPN-00053...
  • Page 14 MODEL 901 SPECIFICATIONS FREE SPEED: 3000 (RPM) AIR PRESSURE: 90-110 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: #4/3MM thru #8/4MM HOSE SIZE: 3/8” (9.5 MM)
  • Page 15 MODEL 901 NO. PART NO. DESCRIPTION PART NO. QTY. Motor Housing SPN-00150 Inlet Bushing SPN-00001 Stop Ring SPN-00151 Deflector SPN-00152 Housing Cap SPN-00153 Screw SPN-00154 Screw Pin SPN-00155 Lever SPN-00156 Gasket SPN-00157 Valve Screw SPN-00158 “O”-Ring SPN-00159 Reverse Retainer SPN-00160 Valve Spring SPN-00161 Throttle Valve...
  • Page 16 MODEL 902 SPECIFICATIONS FREE SPEED: 1500 (RPM) AIR PRESSURE: 90-110 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: #10/5MM thru 1/4” /6MM HOSE SIZE: 3/8” (9.5 MM)
  • Page 17 MODEL 902 NO. PART NO. DESCRIPTION PART NO. QTY. Motor Housing SPN-00150 Inlet Bushing SPN-00001 Stop Ring SPN-00151 Deflector SPN-00152 Housing Cap SPN-00153 Screw SPN-00154 Screw Pin SPN-00155 Lever SPN-00156 Gasket SPN-00157 Valve Screw SPN-00158 “O”-Ring SPN-00159 Reverse Retainer SPN-00160 Valve Spring SPN-00161 Throttle Valve...
  • Page 18 MODEL 903 SPECIFICATIONS FREE SPEED: 600 (RPM) AIR PRESSURE: 90-110 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: 5/16” / 8MM HOSE SIZE: 3/8” (9.5 MM)
  • Page 19 MODEL 903 NO. PART NO. DESCRIPTION PART NO. QTY. Motor Housing SPN-00150 Inlet Bushing SPN-00001 Stop Ring SPN-00151 Deflector SPN-00152 Housing Cap SPN-00153 Screw SPN-00154 Screw Pin SPN-00155 Lever SPN-00156 Gasket SPN-00157 Valve Screw SPN-00158 “O”-Ring SPN-00159 Reverse Retainer SPN-00160 Valve Spring SPN-00161 Throttle Valve...

  • Page 20: Nose Assembly

    NOSE ASSEMBLY DRIVER ( A ) SOCKET HEAD CAB SCREW ( B ) WASHER BEARING WASHER NOSE ( D ) ( C ) BEARING SET PNEUMATIC INSTALLATION TOOL NOSE ASSEMBLY #4-3MM THROUGH 3/8-10MM Complete Thread Size Nose Piece Assembly 4-40 AENP-440 AEHD-4 AESH-440-150...
  • Page 21 NOSE ASSEMBLY SPN-00050 NOSE PIECE CONFIGURATIONS SEE CHART PNEUMATIC INSTALLATION TOOL NOSE ASSEMBLY ½, 12MM Complete Thread Size Nose Piece Assembly 1/2-13 AENP-5013 AEHD-50 AESH-5013-225 AEPB-50 ANSS-50 1/2-20 AENP-5020 AEHD-50 AESH-5020-225 AEPB-50 ANSS-50 AENP-M12 AEHD-M12 AESH-M12-175 AEPB-M12 ANSS-M12...
  • Page 22 STUD SERIES NOSE ASSEMBLY ASSEMBLY DRIVER ( A ) BEARING SET ( B ) ANVIL ( C ) Assembly AESNP-632 AESD-632 AEPB-31 AESA-6 AESNP-832 AESD-832 AEPB-31 AESA-8 AESNP-1024 AESD-1024 AEPB-37 AESA-10 AESNP-1032 AESD-1032 AEPB-37 AESA-10 AESNP-2520 AESD-2520 AEPB-37 AESA-25 AESNP-3118 AESD-3118 AEPB-100 AESA-37...
  • Page 23 TOOL 90˚ ATTACHMENT Balloon No. Part No. Description Qty. SPN-00059 Spindle Cover SPN-00060 Internal Gear SPN-00061 Spacer SPN-00062 Ball Bearing SPN-00063 Pinion SPN-00064 Angle Housing SPN-00073 Set Screws SPN-00065 Retaining Ring SPN-00075 Washer SPN-00067 Gear SPN-00066 Ball Bearing SPN-00071 Nose Housing Assy. (Includes #16) SPN-00068 Ball Bearing SPN-00069...
  • Page 24 Installs Types AEL, AEK, AEH, AEO, AET, AEW and Pre-Bulbed Plus+Tite ® Air Settings Nose Assembly Components Fastener Material Stud For Internally Threaded Nuts Steel & Brass Aluminum Monel Series Part No. Part No. Complete Complete Dynamic Dynamic Dynamic Tool Tool Complete Mandrel...

This manual is also suitable for:

Atlas 800Atlas 802Atlas 803Atlas 804Atlas 806Atlas 808