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PennEngineering Atlas 800 Series Operating Instructions Manual

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OPERATING INSTRUCTIONS
SERIES 800 AND 900
SPIN-SPIN TOOLS
MODELS 901, 902 & 903
IN-LINE TOOLS
MODELS 911, 912 & 913
RIGHT ANGLE TOOLS

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Summary of Contents for PennEngineering Atlas 800 Series

  • Page 1 OPERATING INSTRUCTIONS SERIES 800 AND 900 SPIN-SPIN TOOLS MODELS 901, 902 & 903 IN-LINE TOOLS MODELS 911, 912 & 913 RIGHT ANGLE TOOLS...
  • Page 2: Main Components

    MAIN COMPONENTS (Figure 1) MAIN COMPONENTS A. Socket head cap screw (pull-up stud) B. Anvil C. Trigger Position ‘F’ Forward Rotation Position ‘R’ Reverse Rotation D. Air line connector © Copyright 2009 PennEngineering • www.pemnet.com...
  • Page 3: General Notes

    The air supply to the tools should be dry and free of contamination, to prevent premature wear and tear of the internal components. IT is essential for reliable installation of fasteners, that a filter, pressure regulator, and oiler system be used, and located in close proximity to the tool. PennEngineering • www.pemnet.com...
  • Page 4 Actuate the position ‘F’ of the trigger and let the socket head cap screw mandrel drive through the fastener and clinch it securely into the test plate and allow the air tool to stall. Actuate position ‘R’ of the trigger (the bottom rocker) and disengage the tool mandrel from the installed fastener. PennEngineering • www.pemnet.com...
  • Page 5 Actuate the position ‘F’ of the trigger and let the socket head cap screw mandrel drive through the fastener and clinch it securely into the test plate and allow the air tool to stall. Actuate position ‘R’ of the trigger (the bottom rocker) and disengage the tool mandrel from the installed fastener. PennEngineering • www.pemnet.com...
  • Page 6: Preventive Maintenance

    Droppings or dragging these tools, could cause damage to inner mechanism. If at any time, you have any difficult with the operation or maintenance of this tool, feel free to call collect. Atlas Customer Service: (215) 766-5987 Toll Free: 877-682-2505 E-mail: atlas@pemnet.com PennEngineering • www.pemnet.com...
  • Page 7 ATLAS 800 SERIES TROUBLE SHOOTING GUIDE 1. Do I need to put my tool on a regulated supply line? Yes, because it reduces any complications with high pressures and overloads on the tool or the part. Also the supply line should have a filter on it to remove any dirt or any other contaminate from the air supplied.
  • Page 8 801 ONLY FREE SPEED: 1500 (RPM) 802 ONLY AIR PRESSURE: 90 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5CFM THREAD SIZE: M3, M4 HOSE SIZE: 3/8” (9.5 MM) 801: 4-40, 6-32, 8-32 3MM, 4MM 802: #1024, 1032, 5MM PennEngineering • www.pemnet.com...
  • Page 9 AEHD-6 AESH-632-150 AEPB-6 ANSS-6 8-32 AENP-832 AEHD-8 AESH-832-150 AEPB-8 ANSS-8 10-24 AENP-1024 AEHD-10 AESH-1024-150 AEPB-10 ANSS-10 10-32 AENP-1032 AEHD-10 AESH-1032-150 AEPB-10 ANSS-10 AENP-M3 AEHD-M3 AESH-M3-35 AEPB-M3 ANSS-M3 AENP-M4 AEHD-M4 AESH-M4-35 AEPB-M4 ANSS-M4 AENP-M5 AEHD-M5 AESH-M5-45 AEPB-M5 ANSS-M5 PennEngineering • www.pemnet.com...
  • Page 10 SPECIFICATIONS FREE SPEED: 600/400 (RPM) AIR PRESSURE: 90-110 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: M8, M10 HOSE SIZE: 3/8” (9.5 MM) 803: 2520, 2528, 6MM 804: 3118, 3124, 3716, 3718 8MM, 10MM PennEngineering • www.pemnet.com...
  • Page 11 AEHD-31 AESH-3118-175 AEPB-31 ANSS-31 5/16-24 AENP-3124 AEHD-31 AESH-3124-175 AEPB-31 ANSS-31 3/8-16 AENP-3716 AEHD-37 AESH-3716-175 AEPB-37 ANSS-37 3/8-24 AENP-3724 AEHD-37 AESH-3724-175 AEPB-37 ANSS-37 AENP-M6 AEHD-M6 AESH-M6-45 AEPB-M6 ANSS-M6 AENP-M8 AEHD-M8 AESH-M8-45 AEPB-M8 ANSS-M8 AENP-M10 AEHD-M10 AESS-M10-45 AEPB-M10 ANSS-M10 PennEngineering • www.pemnet.com...
  • Page 12 MODEL 805 SPECIFICATIONS FREE SPEED: 900 (RPM) 805 ONLY AIR PRESSURE: 90 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5CFM THREAD SIZE: M3, M4 HOSE SIZE: 3/8” (9.5 MM) 805: 1/4-20, 1/4-28, M6 PennEngineering • www.pemnet.com...
  • Page 13 Screw Mandrel See Chart Below Bearings Assy. See Chart Below Anvil See Chart Below Complete Thread Size Nose Piece Assembly 1/4 -20 AENP-2520 AEHD-25 AESH-2520-175 AEPB-25 ANSS-25 1/4-28 AENP-2528 AEHD-25 AESH-2528-175 AEPB-25 ANSS-25 AENP-M6 AEHD-M6 AESH-M6-45 AEPB-M6 ANSS-M6 PennEngineering • www.pemnet.com...
  • Page 14 MODEL 806 SPECIFICATIONS FREE SPEED: 600 (RPM) AIR PRESSURE: 90 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5CFM THREAD SIZE: #4-40 - 3/8” HOSE SIZE: 3/8” (9.5 MM) PennEngineering • www.pemnet.com...
  • Page 15 806-34 Cam Rider Ball 806-35 806-36 Torque Adjusting Cap 806-37 Change Value Spring 806-39 Pin Stopper Washer 806-40 Spring Receiver 806-41 Spindle (Back) 806-42 Screw 806-43 Spindle Lock Screw 806-44 Ball Bearing 806-45 Washer 806-46 Spindle Cover PennEngineering • www.pemnet.com...
  • Page 16 MODEL 808 SPECIFICATIONS FREE SPEED: 275 (RPM) AIR PRESSURE: 90 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: 1/2”, M12 HOSE SIZE: 3/8” (9.5 MM) PennEngineering • www.pemnet.com...
  • Page 17 Bearing Set See Chart Below Anvil See Chart Below Complete Thread Size Nose Piece Assembly 1/2-13 AENP-5013 AEHD-50 AESH-5013-225 AEPB-50 ANSS-50 1/2-20 AENP-5020 AEHD-50 AESH-5020-225 AEPB-50 ANSS-50 7/16-20 AENP-4320 AEHD-43 AESH-4320-225 AEPB-43 ANSS-43 AENP-M12 AEHD-M12 AESH-M12-45 AEPB-M12 ANSS-M12 PennEngineering • www.pemnet.com...
  • Page 18 MODEL 901 SPECIFICATIONS FREE SPEED: 3000 (RPM) AIR PRESSURE: 90-110 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: #4/3MM thru #8/4MM HOSE SIZE: 3/8” (9.5 MM) PennEngineering • www.pemnet.com...
  • Page 19 See Charts On Pages 25, 26 & 27 Roller Bearing See Charts On Pages 25, 26 & 27 Washer See Charts On Pages 25, 26 & 27 Nose Piece See Charts On Pages 25, 26 & 27 PennEngineering • www.pemnet.com...
  • Page 20 MODEL 902 SPECIFICATIONS FREE SPEED: 1500 (RPM) AIR PRESSURE: 90-110 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: #10/5MM thru 1/4” /6MM HOSE SIZE: 3/8” (9.5 MM) PennEngineering • www.pemnet.com...
  • Page 21 See Charts On Pages 25, 26 & 27 Roller Bearing See Charts On Pages 25, 26 & 27 Washer See Charts On Pages 25, 26 & 27 Nose Piece See Charts On Pages 25, 26 & 27 PennEngineering • www.pemnet.com...
  • Page 22 MODEL 903 SPECIFICATIONS FREE SPEED: 600 (RPM) AIR PRESSURE: 90-110 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: 5/16” / 8MM HOSE SIZE: 3/8” (9.5 MM) PennEngineering • www.pemnet.com...
  • Page 23 See Charts On Pages 25, 26 & 27 Roller Bearing See Charts On Pages 25, 26 & 27 Washer See Charts On Pages 25, 26 & 27 Nose Piece See Charts On Pages 25, 26 & 27 PennEngineering • www.pemnet.com...
  • Page 24 DRAW BOLT DRIVER 913-30 BALL BEARING (626ZZ) 913-57 SCREW 913-31 WASHER 913-58 REAR THRUST PLATE 911-32 PLANET GEAR (15T) 913-59 ROLLER BEARINGS 912-32 PLANET GEAR (18T) 913-60 WASHER 913-32 PLANET GEAR (15T) 913-61 NOSE PIECE 911-33 GEAR CAGE PennEngineering • www.pemnet.com...
  • Page 25: Nose Assembly

    AESH-2528-175 AEPB-25 ANSS-25 5/16-18 AENP-3118 AEHD-31 AESH-3118-175 AEPB-31 ANSS-31 5/16-24 AENP-3124 AEHD-31 AESH-3124-175 AEPB-31 ANSS-31 AENP-M8 AEHD-M8 AESH-M8-175 AEPB-M8 ANSS-M8 3/8-16 AENP-3716 AEHD-37 AESH-3716-175 AEPB-37 ANSS-37 3/8-24 AENP-3724 AEHD-37 AESH-3724-175 AEPB-37 ANSS-37 AENP-M10 AEHD-M10 AESH-M10-175 AEPB-M10 ANSS-M10 PennEngineering • www.pemnet.com...
  • Page 26 NOSE ASSEMBLY SPN-00050 NOSE PIECE CONFIGURATIONS SEE CHART PNEUMATIC INSTALLATION TOOL NOSE ASSEMBLY ½, 12MM Complete Thread Size Nose Piece Assembly 1/2-13 AENP-5013 AEHD-50 AESH-5013-225 AEPB-50 ANSS-50 1/2-20 AENP-5020 AEHD-50 AESH-5020-225 AEPB-50 ANSS-50 AENP-M12 AEHD-M12 AESH-M12-175 AEPB-M12 ANSS-M12 PennEngineering • www.pemnet.com...
  • Page 27 AESA-10 AESNP-1032 AESD-1032 AEPB-37 AESA-10 AESNP-2520 AESD-2520 AEPB-37 AESA-25 AESNP-3118 AESD-3118 AEPB-100 AESA-37 AESNP-3716 AESD-3716 AEPB-100 AESA-37 AESNP-M4 AESD-M4 AEPB-31 AESA-8 AESNP-M5 AESD-M5 AEPB-37 AESA-10 AESNP-M6 AESD-M6 AEPB-37 AESA-25 AESNP-M8 AESD-M8 AEPB-100 AESA-37 AESNP-M10 AESD-M10 AEPB-100 AESA-37 PennEngineering • www.pemnet.com...
  • Page 28 Air Settings Stud Nose Assembly Components Fastener Material Series For Internally Threaded Nuts Complete Steel & Brass Aluminum Monel Part No. Complete Tool Part No. Dynamic Dynamic Dynamic Part No. For Mandrel Bearing Thread Tool Part No. 901, 902 Tool Air Pressure Air Pressure Air Pressure Complete Nose Socket Head Nose Size...