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Delta Visione DEV8 Use And Maintenance Manual

Marking system
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Marking System
DEV8
Use and maintenance manual
DEV8
Rel.5.1
6.05.2022

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Summary of Contents for Delta Visione DEV8

  • Page 1 Marking System DEV8 Use and maintenance manual DEV8 Rel.5.1 6.05.2022...
  • Page 3 Preface Scope of the document This manual is a guide for the users and maintenance personnel of the DEV8 Marking System. This instructions manual relates to a machine designed exclusively for professional use. Simply reading this manual is not a substitute for experience and, in order for the machine to be correctly operated, it should be operated by appropriately trained personnel.

  • Page 4: Table Of Contents

    sistemi di marcatura industriale sistemi di visione artificiale Summary Identification ..................... 5 Identification of the maker ........................5 Identification of the machine ........................5 Intended use ............................... 6 Compliance to safety regulations ....................7 Personnel training ........................... 7 Stand-alone ............................. 7 Maintenance service ..........................
  • Page 5 DEV8 – Use and Maintenance Manual Mechanical specifications ........................39 Electrical specifications ........................... 39 Pneumatic specifications ........................39 Attachment 4 Exploded-view drawings of transmission unit ......41 Attachment 5 Exploded-view drawings of punches .......... 45 UE DECLARATION OF CONFORMITY ..............51...

  • Page 7: Identification

    Machine code: DEV8 The DEV8 micro percussion marking machine is a “CE” marked product, built in accordance with the norms of the European Community, as described in the 2006/42/CE Machine Directive, 2014/30/UE Electromagnetic Compatibility Directive, 2014/35/UE Low Voltage Directive and successive amendments.

  • Page 8: Intended Use

    Intended use The DEV8 micro percussion marking machine – produced and sold to be installed and integrated into a production line or as an adjunct to pre-existing machinery – conforms to the current laws and is destined solely for professional use by appropriately authorised and trained personnel.

  • Page 9: Compliance To Safety Regulations

    There must only be one operator responsible for operating the machine. Stand-alone The DEV8 marking machine can be used as a stand-alone machine not integrated into a production line or other devices that extend the compatibility with the essential health and safety requirements of the 2006/42/EC Directive by adding safety repairs.

  • Page 10: Maintenance Service

    During the warranty period, in accordance with the contract agreements and with reference to Your orders, Delta visione s.r.l. is completely available for interventions on the DEV8 Marking System provided that: • The causes of malfunction are not due to improper or wrong use of the machine •...
  • Page 11 DEV8 – Use and Maintenance Manual • Go to the following address: http://www.deltavisione.com • Select CONTATTI (Contacts) in the top-right corner, then in “Scegli un tipo di richiesta” (select a request type) select Richiesta assistenza (Service request) • Fill the form indicating the type of product involved using the data provided by the identification labels applied on the Control Unit and/or on the Marking Head, detailing the reason of the request and/or the error condition or malfunction.

  • Page 12: Labels

    The identification data present on these labels must be provided at each service request or when ordering spare parts. The following figure shows an example of a CE label (for the Control Unit of a DEV8 model): Figure 2 – CE Label of the Control Unit Figure 3 –...

  • Page 13: Description And Characteristics

    DEV8 – Use and Maintenance Manual Description and characteristics General description The DEV8 scribe machine is made up of two main parts (see the figure below): • Marking Head • Hardware-software Control Unit. Figure 4 – Overall view Item Description...

  • Page 14: Marking Head

    sistemi di marcatura industriale sistemi di visione artificiale Marking head The marking head contains the body of the punch that performs the marking operations, and the motors and transmission elements for moving the punch. All the moving parts of the marking head are isolated by a protective metal cover, which can be removed exclusively for maintenance purposes by unscrewing the fastening screws and with the machine at a standstill.
  • Page 15 DEV8 – Use and Maintenance Manual In particular, with: • the single-effect pneumatic head, percussion is obtained through air pressure and a spring return of the tip; the pressure, power and punch stroke can be adjusted using the pressure regulator installed on the air supply circuit •...
  • Page 16 sistemi di marcatura industriale sistemi di visione artificiale Figure 7 – Multipolar cable and compressed air inlet Figure 8 – START button on the Marking Head Item Description Compressed air inlet (tip return circuit, 4 mm diameter) Compressed air inlet (tip thrust circuit, 6 mm diameter) Multipolar cable (from/to Hardware-software control unit) connector START button: it allows to perform the marking in manual mode.

  • Page 17: Control Unit

    DEV8 – Use and Maintenance Manual Control unit The control unit of the DEV8 marking machine contains the hardware and software devices and power electronics for controlling and driving the motors present in the marking head to which it is connected by a multipolar cable in a protective sheath with a length of 2 m (standard version).
  • Page 18 System management software manual) The DEV8 marking machine uses a software interface that can be run directly from the integrated keyboard or from an external keyboard connected to one of the USB ports situated on the side panel of the Control Unit.

  • Page 19: Stop Button

    DEV8 – Use and Maintenance Manual Stop button Figure 12 – Control Unit (top view) The STOP button is situated in the upper left part of the control panel (see the figure above). The button can be pushed at any time, causing the immediate interruption of machine operation. If any further operations are attempted, the following message will be displayed: In addition to the above error message, the red LED on the left-hand side of the display will light up.

  • Page 20: The Touchscreen

    sistemi di marcatura industriale sistemi di visione artificiale The touchscreen The touchscreen situated on the body of the control unit was designed to provide all the functions necessary to perform the operations involved in controlling the marking machine (see example below). Figure 13 –...

  • Page 21: Installation

    DEV8 – Use and Maintenance Manual Installation This chapter describes how to install the machine. For the details relative to the size and operative space please refer to the manufacturing drawings supplied with the machine. Page 19...

  • Page 22: Transport

    Installation Once removed from its packaging, the DEV8 marking machine can be prepared for commissioning. Connections Electrical connection The machine has a 230 VAC PC-type VDE power socket. To avoid the presence of current inside the machine during maintenance operations, the mains connection must have a device for shutting off the main power supply.

  • Page 23: Integration

    Noise The DEV8 marking machine was designed in such a way as to reduce to a minimum the sound emissions caused by the movement and drives of the punch. The system is however used for marking parts whose shape and material may vary considerably and so its noise emissions therefore also vary.

  • Page 24: Stand-Alone Operation

    Stand-alone operation The DEV8 marking machine can be used as a stand-alone machine not integrated into a production line or other devices that extend the compatibility with the essential health and safety requirements of the 2006/42/EC Directive by integrating measures to reduce the acoustic pressure.

  • Page 25: Putting The Machine Into Operation

    DEV8 – Use and Maintenance Manual Putting the machine into operation To put the machine into operation for the first time, proceed as follows: 1. Place the marking unit in the operating area or integrate it into an existing line.

  • Page 26: Operational Faults

    sistemi di marcatura industriale sistemi di visione artificiale Operational faults A machine used correctly and subjected to the necessary cleaning and maintenance guarantees that it will function properly in time. If operational faults occur, the operator has some system diagnostic tools at his disposal, accessible using the functions available on the TEST menu (see the “test Menu”...

  • Page 27: Residual Risks

    • NOISE: The DEV8 marking system has been designed in such a way as to reduce to a minimum the sound emissions caused by the movement and drives of the punch. The system is however used for marking parts whose shape and material may vary considerably and so its noise emissions therefore also vary.

  • Page 29: Commands And Signals

    DEV8 – Use and Maintenance Manual Commands and signals The machine is controlled by means of the touch-screen monitor located on the top of the Control Unit. The management software of the marking system allows controlling all standard operative functions of the machine, setting up the various marking options, monitoring the correct machine operation, receiving the error messages and perform the relative corrective actions.

  • Page 31: Ordinary Maintenance

    DEV8 – Use and Maintenance Manual Ordinary maintenance This section describes the ordinary maintenance procedures. If deemed necessary, you can contact the support service of Delta visione (see the details in the “Maintenance service” section). Prerequisites and cautions The maintenance operations must be performed with the machine off and in full compliance with all applicable safety regulations.

  • Page 32: General

    sistemi di marcatura industriale sistemi di visione artificiale General General rules In general, for a proper and effective preventive maintenance action it is necessary observe the following rules: 1. Do not disassemble or remove any part of the machine while the machine is operating. 2.

  • Page 33: Maintenance Interventions General Plan

    DEV8 – Use and Maintenance Manual Maintenance interventions general plan The periodic checks detailed below relate to controlling elements that have no immediate impact on the operation of the machine, but that, over time, can cause serious problems and damage. Therefore we recommend a careful reading of this part of the operation and maintenance manual and an equally precise execution of the recommended steps.

  • Page 34: Maintenance Plan

    sistemi di marcatura industriale sistemi di visione artificiale Maintenance plan The table below lists the recommended maintenance operations and the relative frequency. The operations described below can be carried out by an operator that has carefully read and well understood the safety procedures and the operating methods. Group Operation Frequency...
  • Page 35 DEV8 – Use and Maintenance Manual Cleaning the tip Proceed as follows: 1. Unscrew the three Allen screws shown below and remove the tip holding body. 2. Remove the tip from the tip holding body. 3. Clean carefully, without lubricating, the sliding bushing and the seat of the head of the tip.
  • Page 36 sistemi di marcatura industriale sistemi di visione artificiale 4. Slip tip in the head of the tip. 5. Check that the tip slides freely inside its seat. Page 34...

  • Page 37: Attachment 1 I/O Signals

    DEV8 – Use and Maintenance Manual Attachment 1 I/O Signals In the DEVx Marking System SW Manual, supplied with this marking system, reference is made to the I/O signals used in automatic marking mode by some communication protocols between the control unit of the marking system and any line PLCs present.

  • Page 38: Connector Cn2 - Input

    sistemi di marcatura industriale sistemi di visione artificiale Connector CN2 – Input The input signals are automatically set as NPN or PNP depending on the voltage level applied for ON status (+24 VDC or 0 VDC); when no voltage is applied, it is in OFF status and a 12VDC voltage is present.

  • Page 39: Attachment 2 Pneumatic Diagram

    DEV8 – Use and Maintenance Manual Attachment 2 Pneumatic diagram Version with single-effect (SE) pneumatic punch. Page 37...
  • Page 40 sistemi di marcatura industriale sistemi di visione artificiale Version with double effect (DE) pneumatic punch. Page 38...

  • Page 41: Attachment 3 Technical Specifications

    DEV8 – Use and Maintenance Manual Attachment 3 Technical specifications Mechanical specifications Size [mm] Weight Element [kg] 70x70 and 100x70 version 210 x 165 x 115 MARKING HEAD 170x70 version 280 x 165 x 115 (excluding 75 or 95 mm tip)

  • Page 43: Attachment 4 Exploded-View Drawings Of Transmission Unit

    DEV8 – Use and Maintenance Manual Attachment 4 Exploded-view drawings of transmission unit Page 41...
  • Page 44 sistemi di marcatura industriale sistemi di visione artificiale Page 42...
  • Page 45 DEV8 – Use and Maintenance Manual Page 43...

  • Page 47: Attachment 5 Exploded-View Drawings Of Punches

    DEV8 – Use and Maintenance Manual Attachment 5 Exploded-view drawings of punches Page 45...
  • Page 48 sistemi di marcatura industriale sistemi di visione artificiale Page 46...
  • Page 49 DEV8 – Use and Maintenance Manual Page 47...
  • Page 50 sistemi di marcatura industriale sistemi di visione artificiale Page 48...
  • Page 51 DEV8 – Use and Maintenance Manual Page 49...

  • Page 53: Ue Declaration Of Conformity

    (the Administrator) Ing. Ezio Perono DELTA VISIONE s.r.l. a socio unico - via Carlo Spegazzini, 4 - 10010 Bairo (TO) – ITALIA C.F. e P.IVA 09403750012 - R.E.A. TO 1049465 - Cap. Soc. € 75.000,00 i.v. Tel. +39.0124.50.18.58 - Fax +39.0124.50.18.57 - email: info@deltavisione.com - web: http://www.deltavisione.com...
  • Page 54 DELTA VISIONE s.r.l. a socio unico - via Carlo Spegazzini, 4 - 10010 Bairo (TO) – ITALIA C.F. e P.IVA 09403750012 - R.E.A. TO 1049465 - Cap. Soc. € 75.000,00 i.v.

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