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Related Manuals for Delta Visione DEV7
Summary of Contents for Delta Visione DEV7
- Page 1 Marking System DEV7 Use and maintenance manual DEV7 Rel.4.1 27.12.2017...
- Page 3 Preface Scope of the document This manual is a guide for the users and maintenance personnel of the DEV7 Marking System. This instructions manual relates to a machine designed exclusively for professional use. Simply reading this manual is not a substitute for experience and, in order for the machine to be correctly operated, it should be operated by appropriately trained personnel.
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Page 4: Table Of Contents
DEV7 – Use and Maintenance Manual Summary Identification ..................... 5 Identification of the maker ........................5 Identification of the machine ....................... 5 Intended use ............................6 Compliance to safety regulations ..................... 7 Personnel training ........................7 Stand-alone ..........................7 Maintenance service ..........................8 CE Labels ............................ - Page 5 DEV7 – Use and Maintenance Manual Attachment 3 Technical specifications .............. 39 Mechanical specifications ......................... 39 Electrical specifications ........................39 Pneumatic specifications ........................39 Attachment 4 Exploded-view drawings of the transmission ......41 Attachment 5 Exploded-view drawings of punches .......... 45...
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Page 7: Identification
Machine code: DEV7 The DEV7 scribing unit is a registered “CE” machine, built in accordance with the norms of the European Community, as described in the 2006/42/CE Machine Directive, 2014/30/UE Electromagnetic Compatibility Directive, 2014/35/UE Low Voltage Directive and successive amendments. -
Page 8: Intended Use
DEV7 – Use and Maintenance Manual Intended use The DEV7 scribe marking unit – produced and sold to be installed and integrated into a production line or as an adjunct to pre-existing machinery – conforms to the current laws and is destined solely for professional use by appropriately authorised and trained personnel. -
Page 9: Compliance To Safety Regulations
There must only be one operator responsible for operating the machine. Stand-alone The DEV7 marking machine can be used as a stand-alone machine not integrated into a production line or other devices that extend the compatibility with the essential health and safety requirements of the 2006/42/EC Directive by adding safety repairs. -
Page 10: Maintenance Service
DELTA VISIONE s.r.l. from any subsequent responsibility. At the end of the warranty period, DELTA VISIONE s.r.l. is available for interventions on the machine after a service call of the customer or periodically if the customer has signed the maintenance program offered by DELTA VISIONE s.r.l.. - Page 11 DEV7 – Use and Maintenance Manual • Go to the following address: http://www.deltavisione.com • Select CONTATTI (Contacts) in the top-right corner, then in “Scegli un tipo di richiesta” (select a request type) select Richiesta assistenza (Service request) Fill the form indicating the type of product involved using the data provided by the identification labels applied on the Control Unit and/or on the Marking Head, detailing the reason of the request and/or the error condition or malfunction.
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Page 12: Ce Labels
Note: The Marking Head code (e.g. 7 77 DV) is made up of an initial figure possibly followed by a letter (7 for model DEV7, 7N for model DEV7N, 8 for model DEV8), two, three or four figures indicating the size of the marking area (e.g. 77 indicates 70 x 70 mm marking area, 108 100 x 80 mm) and two final figures identifying the punch type. -
Page 13: Description And Characteristics
DEV7 – Use and Maintenance Manual Description and characteristics General description The DEV7 scribe machine is made up of two main parts (see the figure below): • Marking Head • Hardware-software Control Unit. Figure 4 – Overall view Item Description... -
Page 14: Marking Head
DEV7 – Use and Maintenance Manual Marking head The marking head contains the body of the punch that performs the marking operations, and the motors and transmission elements for moving the punch. All the moving parts of the marking head are isolated by a protective metal cover, which can be removed exclusively for maintenance purposes by unscrewing the fastening screws and with the machine at a standstill. - Page 15 DEV7 – Use and Maintenance Manual Figure 6 – Punch unit Figure 7 – Multipolar cable and compressed air inlet Item Description Multipolar cable (from/to Hardware-software control unit) connector Compressed air inlet Pag. 13...
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Page 16: Control Unit
DEV7 – Use and Maintenance Manual Control unit The control unit of the DEV7 marking machine contains the hardware and software devices and power electronics for controlling and driving the motors present in the marking head to which it is connected by a multipolar cable in a protective sheath with a length of 2 m (standard version). - Page 17 System management software manual) The DEV7 marking machine uses a software interface that can be run directly from the integrated keyboard or from an external keyboard connected to one of the USB ports situated on the side panel of the Control Unit.
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Page 18: E-Stop Button
DEV7 – Use and Maintenance Manual E-Stop button Figure 11 – Control Unit (top view) The standard emergency stop button is situated in the upper left part of the control panel (see the figure above). The button can be pushed at any time, causing the immediate interruption of machine operation. If any further operations are attempted, the following message will be displayed: In addition to the above error message, the red LED on the left-hand side of the display will light up. -
Page 19: Touch-Screen
DEV7 – Use and Maintenance Manual Touch-screen The touch-screen situated on the body of the control unit was designed to provide all the functions necessary to perform the operations involved in controlling the marking machine (see example below). Figure 12 – Touch-screen view Note: At the end of the machine testing procedure, the display is covered with a film that is to be peeled off slowly and carefully to avoid creating electrostatic charges. -
Page 21: Installation
DEV7 – Use and Maintenance Manual Installation This chapter describes how to install the machine. For the details relative to the size and operative space please refer to the manufacturing drawings supplied with the machine. Pag. 19... -
Page 22: Transport
Installation Once removed from its packaging, the DEV7 marking machine can be prepared for commissioning. Connections Electrical connection The machine has a 230 VAC PC-type VDE power socket. To avoid the presence of current inside the machine during maintenance operations, the mains connection must have a device for shutting off the main power supply. -
Page 23: Integration
Noise The DEV7 marking machine was designed in such a way as to reduce to a minimum the sound emissions caused by the movement and drives of the punch. The system is however used for marking parts whose shape and material may vary considerably and so its noise emissions therefore also vary. -
Page 24: Stand-Alone Operation
DEV7 – Use and Maintenance Manual Stand-alone operation The DEV7 marking machine can be used as a stand-alone machine not integrated into a production line or other devices that extend the compatibility with the essential health and safety requirements of the 2006/42/EC Directive by integrating measures to reduce the acoustic pressure. -
Page 25: Putting The Machine Into Operation
DEV7 – Use and Maintenance Manual Putting the machine into operation To put the machine into operation for the first time, proceed as follows: 1. Place the marking unit in the operating area or integrate it into an existing line. -
Page 26: Operational Faults
DEV7 – Use and Maintenance Manual Operational faults A machine used correctly and subjected to the necessary cleaning and maintenance guarantees that it will function properly in time. If operational faults occur, the operator has some system diagnostic tools at his disposal, accessible using the functions available on the TEST menu (see the “TEST Menu”... -
Page 27: Residual Risks
• NOISE: The DEV7 marking machine has been designed in such a way as to reduce to a minimum the sound emissions caused by the movement and drives of the punch. The system is however used for marking parts whose shape and material may vary considerably and so its noise emissions therefore also vary. -
Page 29: Commands And Signals
DEV7 – Use and Maintenance Manual Commands and signals The machine is controlled by means of the touch-screen monitor located on the top of the Control Unit. The management software of the marking system allows controlling all standard operative functions of the machine, setting up the various marking options, monitoring the correct machine operation, receiving the error messages and perform the relative corrective actions. -
Page 31: Ordinary Maintenance
DEV7 – Use and Maintenance Manual Ordinary maintenance This section describes the ordinary maintenance procedures. If deemed necessary, you can contact the support service of DELTA VISIONE (see the details in the “Maintenance service” section on page 8). Prerequisites and cautions The maintenance operations must be performed with the machine off and in full compliance with all applicable safety regulations. -
Page 32: General
DEV7 – Use and Maintenance Manual General General rules In general, for a proper and effective preventive maintenance action it is necessary observe the following rules: 1. Do not disassemble or remove any part of the machine while the machine is operating. -
Page 33: Maintenance Interventions General Plan
• If the punch or other components have to be replaced, only spare parts provided by the manufacturer should be used. Delta Visione declines all liability for faults due to the use of spare parts not supplied by the manufacturer. -
Page 34: Maintenance Plan
DEV7 – Use and Maintenance Manual Maintenance plan The table below lists the recommended maintenance operations and the relative frequency. The operations described below can be carried out by an operator who has carefully read and well understood the safety procedures and the operations to be carried out. - Page 35 DEV7 – Use and Maintenance Manual Cleaning and lubricating the tip Proceed as follows: 1. Unscrew the three Allen screws shown below and remove the tip holding body. 2. Remove the tip and the spring from the tip holding body.
- Page 36 DEV7 – Use and Maintenance Manual 4. Insert the spring on the tip and slip tip and spring in the head of the tip. 5. Check that the tip slides freely inside its seat. Pag. 34...
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Page 37: Attachment 1 I/O Signals
DEV7 – Use and Maintenance Manual Attachment 1 I/O Signals In the DEVx Marking System SW Manual, supplied with this marking system, reference is made to the I/O signals used in automatic marking mode by some communication protocols between the control unit of the marking system and any line PLCs present. -
Page 38: Connector Cn2 - Input
DEV7 – Use and Maintenance Manual Connector CN2 – Input The input signals are automatically set as NPN or PNP depending on the voltage level applied for ON status (+24 VDC or 0 VDC); when no voltage is applied, it is in OFF status and a 12VDC voltage is present. -
Page 39: Attachment 2 Pneumatic Diagram
DEV7 – Use and Maintenance Manual Attachment 2 Pneumatic diagram Pag. 37... -
Page 41: Mechanical Specifications
DEV7 – Use and Maintenance Manual Attachment 3 Technical specifications Mechanical specifications Element Size [mm] Weight [kg] MARKING HEAD 210 x 220 x 145 DEV7 20x80 (excluding stylus point) MARKING HEAD 295 x 220 x 145 DEV7 105x80 (excluding stylus point) -
Page 43: Attachment 4 Exploded-View Drawings Of The Transmission
DEV7 – Use and Maintenance Manual Attachment 4 Exploded-view drawings of the transmission Pag. 41... - Page 44 DEV7 – Use and Maintenance Manual Pag. 42...
- Page 45 DEV7 – Use and Maintenance Manual Pag. 43...
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Page 47: Attachment 5 Exploded-View Drawings Of Punches
DEV7 – Use and Maintenance Manual Attachment 5 Exploded-view drawings of punches Pag. 45... - Page 48 DEV7 – Use and Maintenance Manual Pag. 46...
- Page 49 DEV7 – Use and Maintenance Manual Pag. 47...
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