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Summary of Contents for HB-THERM HB-TP180
- Page 1 Instruction Manual HB-TP180/200 Checking Facility for Temperature Control Units...
- Page 2 Contents 2023-11 O8354-EN Instr ucti on Manual HB-TP180/200 Chec king F acility for T em per ature C ontrol Units HB-Therm AG Piccardstrasse 6 9015 St. Gallen SWITZERLAND www.hb-therm.com (Typenschild) E-Mail info@hb-therm.ch Phone +41 71 243 65 30 Translation of original instruction...
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Page 3: Table Of Contents
HB-TP180/200 Checking Facility for Temperature Control Units Contents Index ....................5 General ..................6 Information about this manual ........6 Explanation of symbols ..........7 Limitation of liability ............. 8 Copyright ..............8 Warranty terms ............9 Customer Service ............9 Safety .................. - Page 4 HB-TP180/200 Checking Facility for Temperature Control Units Contents Automatic Thermo-5 test sequence ......32 7.2.1 Flow chart up to SW51-2_1825 ....33 7.2.2 Flow chart from SW51-2_1844 ....34 7.2.3 Testing ............35 7.2.4 Settings ............36 7.2.5 Calibrating the unit ........37 7.2.6...
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Page 5: Index
HB-TP180/200 Checking Facility for Temperature Control Units Index Index Overview ............24 CE Declaration of Conformity ......17 Cleaning .............. 42 Packing .............. 27 Connection Personnel ..........12, 40, 43 Electrical ............25 Process diagram .......... 33, 34 Main and return line ........21 Professional electrician ........ -
Page 6: General
HB-TP180/200 Checking Facility for Temperature Control Units General 1 General 1.1 Information about this manual After reading this manual, the operator will be able to safely and efficiently handle the checking facility for temperature control units. The manual is an integral part of the checking facility for... -
Page 7: Explanation Of Symbols
HB-TP180/200 Checking Facility for Temperature Control Units General 1.2 Explanation of symbols Warnings Warnings are identified by symbols. These warnings are introduced by signal words, which express the severity of a danger. Adhere to these warnings and act cautiously in order to avoid accidents, personal injuries and damage to property. -
Page 8: Limitation Of Liability
HB-TP180/200 Checking Facility for Temperature Control Units General 1.3 Limitation of liability All information and notes in this Manual were compiled under due consideration of valid standards and regulations, the present status of technology and our years of knowledge and experience. -
Page 9: Warranty Terms
HB-TP180/200 Checking Facility for Temperature Control Units General 1.5 Warranty terms The warranty terms are provided in the manufacturer's terms and conditions. 1.6 Customer Service For technical information, please contact the HB-Therm representatives or our customer service department → www.hb-therm.ch. -
Page 10: Safety
HB-TP180/200 Checking Facility for Temperature Control Units Safety 2 Safety This paragraph provides an overview of all important safety aspects for optimal protection of personnel as well as safe and trouble-free operation. Disregarding this Manual and safety regulations specified therein may result in considerable danger. -
Page 11: Customer's Responsibility
HB-TP180/200 Checking Facility for Temperature Control Units Safety 2.2 Customer’s responsibility The device is implemented commercially. Thus the owner of the device is subject to legal industrial safety obligations. In addition to the safety instructions in this Manual, the safety,... -
Page 12: Personnel Requirements
HB-TP180/200 Checking Facility for Temperature Control Units Safety 2.3 Personnel requirements 2.3.1 Qualifications WARNING! Danger of injury if insufficiently qualified! Improper operation can lead to serious personal injuries or property damage. Therefore: – Have all activities performed only by qualified personnel. -
Page 13: Unauthorized Persons
HB-TP180/200 Checking Facility for Temperature Control Units Safety 2.3.2 Unauthorized persons WARNING! Danger for unauthorized persons! Unauthorized persons not meeting the requirements outlined here are not aware of the dangers in the work area. Therefore: – Keep unauthorized persons away from the work area. -
Page 14: Personal Protective Equipment
HB-TP180/200 Checking Facility for Temperature Control Units Safety 2.4 Personal protective equipment When working, it may be necessary to wear personal protective equipment in order to minimise dangers to health. ◼ During work, always wear the protective equipment necessary for the particular work. -
Page 15: Specific Dangers
HB-TP180/200 Checking Facility for Temperature Control Units Safety 2.5 Specific dangers The following section lists the residual risks that have been determined by the risk assessment. ◼ Heed the safety instructions listed here, and the warnings in subsequent chapters of this Manual, to reduce health hazards and to avoid dangerous situations. -
Page 16: Stickers And Decals
HB-TP180/200 Checking Facility for Temperature Control Units Safety 2.6 Stickers and decals The following symbols and information decals can be found in the danger zone. They refer to the immediate vicinity around their location. WARNING! Danger of injury because of illegible symbols! Over the course of time stickers and decals may become dirty or illegible for any other reason. -
Page 17: Ce Declaration Of Conformity For Machinery
HB-TP180/200 Checking Facility for Temperature Control Units Safety 2.7 CE Declaration of Conformity for Machinery (CE-Directive 2006/42/EG, Annex II 1. A.) Product Checking facility for temperature control units Unit types HB-TP180 HB-TP200 HB-Therm AG Manufacturer Address Piccardstrasse 6 9015 St. Gallen SWITZERLAND www.hb-therm.com... -
Page 18: Declaration Of Conformity For Machinery
HB-TP180/200 Checking Facility for Temperature Control Units Safety 2.8 UK Declaration of Conformity for Machinery (Supply of Machinery (Safety) Regulation 2008, Statutory Instrument 2008 No. 1597) Product Checking facility for Temperature Control Units Unit types HB-TP180 HB-TP200 Manufacturer Address HB-Therm AG Piccardstrasse 6 9015 St. -
Page 19: Technical Data
HB-TP180/200 Checking Facility for Temperature Control Units Technical data 3 Technical data 3.1 General Information Fig. 1: Dimension HB-TP180/200-12 Fig. 2: Dimension Adapter HB-200/230Z for HB-TP180-12 O8354-EN 2023-11... - Page 20 HB-TP180/200 Checking Facility for Temperature Control Units Technical data Fig. 3: Dimension HB-TP180-45 Value Unit Max. weight HB-TP180/200-12 HB-TP180-45 Adapter HB-200/230Z for HB-TP180-12 O8354-EN 2023-11...
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Page 21: Emissions
HB-TP180/200 Checking Facility for Temperature Control Units Technical data 3.2 Emissions Value Unit Surface temperature >75 °C 3.3 Operating conditions Environment The checking facility for temperature control units may only be operated indoors. Value Unit Temperature range 5–60 °C Relative humidity * 35–85... -
Page 22: Operating Fluids
HB-TP180/200 Checking Facility for Temperature Control Units Technical data 3.5 Operating fluids Depending on the version, the following materials are used: ⚫ ⚫ Copper NBR (Nitrile rubber) ⚫ ⚫ ® Brass FPM (Viton ⚫ ⚫ Bronze PTFE (Teflon) ⚫ ⚫... -
Page 23: Nameplate
HB-TP180/200 Checking Facility for Temperature Control Units Technical data Heat transfer oil Suitable heat transfer oils must be used for operation with oil. (HB-TP200) WARNING! Danger may result if unsuitable heat transfer oils are used Using unsuitable oil poses the risks of cracking, overheating and fire. -
Page 24: Structure And Function
HB-TP180/200 Checking Facility for Temperature Control Units Structure and function 4 Structure and function 4.1 Overview Fig. 4: Overview Connection for temperature measurement Pt 100 and thermocouple Type J Pressure gauge main line Pressure gauge return line Central lock Shut-off valve 4.2 Functional principle... -
Page 25: Connections
HB-TP180/200 Checking Facility for Temperature Control Units Structure and function 4.3 Connections see chapter 11.1 on page 45 4.4 Work and danger zones Working areas ◼ The primary working area is located at the front of the temperature control unit or the Panel-5 control module. -
Page 26: Transport, Packing And Storage
HB-TP180/200 Checking Facility for Temperature Control Units Transport, packing and storage 5 Transport, packing and storage 5.1 Safety notes for transport Improper transport ATTENTION! Damage due to improper transport! Improper transport can result in considerable material damage. Therefore: – Only use original or equivalent packaging. -
Page 27: Transport Inspection
HB-TP180/200 Checking Facility for Temperature Control Units Transport, packing and storage 5.2 Transport inspection Check the delivery immediately on receipt for completeness and transport damage. If externally detectable transport damage is found, proceed as follows: ◼ Do not accept the delivery, or only with reservation. - Page 28 HB-TP180/200 Checking Facility for Temperature Control Units Transport, packing and storage Recycling codes for packaging Recycling codes are markings on packaging materials. They materials provide information about the type of material used and facilitate the disposal and recycling process. These codes consist of a specific material number framed by an arrow-triangle symbol.
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Page 29: Symbols On The Packing
HB-TP180/200 Checking Facility for Temperature Control Units Transport, packing and storage 5.4 Symbols on the packing Protect against wetness Protect packages against wetness and keep dry. Fragile Identifies packages with fragile or sensitive content. Handle package with care, do not drop and do not subject to shock loads. -
Page 30: Installation
HB-TP180/200 Checking Facility for Temperature Control Units Installation 6 Installation 6.1 Safety ◼ Personnel The installation and commissioning must only be carried out by qualified personnel. ◼ Work on the electrical system must only be carried out by certified electricians. -
Page 31: Installation Work
HB-TP180/200 Checking Facility for Temperature Control Units Installation 6.2 Installation work Before checking the temperature control unit, prepare the temperature control unit as follows: Connect cooling water inlet and NOTE! outlet In order to optimally utilize the cooling capacity of... -
Page 32: Testing
HB-TP180/200 Checking Facility for Temperature Control Units Testing 7 Testing 7.1 Test principle Ohms / °C Main line Pt 100 Reference Temperature Control Units Fe-CuNi External 12 Lmin @ 1 bar Return line HB-TP180/200 Fig. 6: Test principle 7.2 Automatic Thermo-5 test sequence... -
Page 33: Flow Chart Up To Sw51-2_1825
HB-TP180/200 Checking Facility for Temperature Control Units Testing 7.2.1 Flow chart up to SW51-2_1825 Start quality check Testing temperature 3 / 4 (option) Recording reference temperature Unit ON (Nominal value 40 °C) Step 5 / 6 Testing external sensor connected (only for ZE) Nominal value 40 °C... -
Page 34: Flow Chart From Sw51-2_1844
HB-TP180/200 Checking Facility for Temperature Control Units Testing 7.2.2 Flow chart from SW51-2_1844 Start quality check Nominal value 40 °C Testing cooling time Unit ON (Nominal value 40 °C) Recording reference temperature Testing external sensor Pt 100 (only for ZE) -
Page 35: Testing
HB-TP180/200 Checking Facility for Temperature Control Units Testing 7.2.3 Testing Proceed as follows to start the test sequence automatically: Open the shut-off valve (move the lever upward). Open the Service \ TP-test menu page. parameter to „ON“. Set the Quality Test →... -
Page 36: Settings
HB-TP180/200 Checking Facility for Temperature Control Units Testing 7.2.4 Settings Testing temperatures If additional testing temperatures must be run, this can be conducted using Testing temperature Testing temperature Proceed as follows in order to set the testing temperatures: Open the Service \ TP-test menu page. -
Page 37: Calibrating The Unit
HB-TP180/200 Checking Facility for Temperature Control Units Testing 7.2.5 Calibrating the unit With the automatic testing, the important measured values, of the temperature control unit, can be adjusted in comparison with the entered values at the end of the test. The measured values are: ◼... -
Page 38: Save Protocol To A Usb Data Carrier
HB-TP180/200 Checking Facility for Temperature Control Units Testing 7.2.6 Save protocol to a USB data carrier With the automatic test, a protocol can be stored on a USB data carrier at the end of the test. NOTICE! Only USB data carriers in FAT32 format are supported. -
Page 39: Manual Test Sequence
The software is available under http://hb.click/SO_TPC. The currently available version of the TPC calculation program is exclusively for Thermo-6 units. For units of Series 3, 4, or 5, an older version is required; please contact your HB-Therm repre- sentative (www.hb-therm.com). O8354-EN 2023-11... -
Page 40: Maintenance
HB-TP180/200 Checking Facility for Temperature Control Units Maintenance 8 Maintenance 8.1 Safety ◼ Personnel Maintenance tasks described here can be performed by the operator, unless otherwise indicated. ◼ Some maintenance tasks must only be carried out by qualified personnel or by the manufacturer exclusively. If this is required, it is pointed out separately in the description of the respective faults. -
Page 41: Maintenance Schedule
HB-TP180/200 Checking Facility for Temperature Control Units Maintenance 8.2 Maintenance schedule The next paragraphs describe the maintenance work necessary for optimum and trouble-free operation. If, during regular checks, increased wear is detected, then the required maintenance intervals are to be reduced corresponding to the actual signs of wear. -
Page 42: Maintenance Tasks
HB-TP180/200 Checking Facility for Temperature Control Units Maintenance 8.3 Maintenance tasks 8.3.1 Cleaning CAUTION! Risk of burns due to hot surfaces! Contact with hot parts can cause burns. Therefore: – Wait for the unit to cool down, depressurise it and switch it off. -
Page 43: Disposal
HB-TP180/200 Checking Facility for Temperature Control Units Disposal 9 Disposal 9.1 Safety ◼ Personnel Disposal must only be carried out by qualified personnel. 9.2 Disposal of materials Once the end of the useful life has been reached, the unit must be disposed of in an environmentally compatible manner. -
Page 44: Spare Parts
Therefore: – Use only the manufacturer’s genuine replacement parts. For repairs, the checking facility must be shipped to HB-Therm Switzerland(→ www.hb-therm.ch). Following a repair, HB-Therm will check and, if required, adjust the checking facility. O8354-EN 2023-11... -
Page 45: Technical Information
HB-TP180/200 Checking Facility for Temperature Control Units Technical information 11 Technical information 11.1 Item location X 114 X 113 HB-TP180/200-12 HB-TP180-12 with Adapter HB-200/230Z O8354-EN 2023-11... -
Page 46: Legend
HB-TP180/200 Checking Facility for Temperature Control Units Technical information HB-TP180-45 11.2 Legend Designation only with version Main line Return line Safety valve Main line pressure gauge Return line pressure gauge Shut-off valve X 113 Pt 100 output socket X 114...
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