Subscribe to Our Youtube Channel
Related Manuals for TKR Group 83 30 2 449 661
Summary of Contents for TKR Group 83 30 2 449 661
- Page 1 HV Adapter Set Owner’s Manual 83 30 2 449 661 Translation of the original owner’s manual...
- Page 2 Owner‘s Manual USB stick www.tkr-service.com Owner‘s manual, digital Owner‘s manual, digital Europe Europe World-wide World-wide C Patent no. XXX This owner‘s manual is protected by copyright. Any use outside the boundaries of copyright law without the consent of the manufacturer is not permitted and is punishable by law.
-
Page 3: Table Of Contents
Safety Information regarding this manual Explanation of symbols Labelling Scope of supply Safety instructions Technical data Technical data Device components Operating conditions Application Operating principles Basic principles for handling the HV Adapter Set Testing before use Checking to make sure there is no live voltage with two-pole voltage tester Checking to make sure there is no live voltage with multimeter... -
Page 4: Information Regarding This Manual
Information regarding this manual State-of-the-art manual and the binding provisions of the accident preven- The High Voltage Adapter Set (HV Adapter Set) is state of the tion regulations applicable at the place of use, the general art. To ensure that the device operates safely, it must be oper- (accepted) rules for safety compliance and professional work- ated in a proper and safe manner. -
Page 5: Labelling
1.3 Labelling 1.3.1 1.3.2 1.3.1 HV Adapter labelling, top 1.3.2 HV Adapter labelling, bottom Three stickers (Warning!, High voltage!, Manufacturer’s label Follow owner‘s manual!) Item number Designation of measurement points Connection diagram Warranty seal Company address Seal with reference to trained personnel Voltage, protection class and serial number TÜV symbol CE symbol... -
Page 6: Scope Of Supply
1.4 Scope of supply 1.4.1 A Owner‘s manual B HV Adapter C 2 x Reducer 2 / 4 mm D Adapter cable pin housing, Kostal E Adapter cable socket housing, Kostal F Adapter cable pin housing, Hirschmann G Adapter cable socket housing, Hirschmann H Case... -
Page 7: Safety Instructions
1.5 Safety instructions In principle, the HV Adapter Set is approved Before using the HV Adapter Set, check solely for the purpose for which the manufac- whether the relevant thermal sticker on the turer has designed it. adapter ends is in order. 3.3.5 Only genuine accessories may be used. -
Page 8: Technical Data
2.1 Technical data Model number 83 30 2 449 661 Weight 0.5 kg Dimensions (W x H x D) 180 x 76.3 x 120.7 mm Ambient temperature (storage) -40 °C to +60 °C / -40 °F to +140 °F Ambient temperature (operation) +5 °C to +45 °C / +41 °F to +113 °F... -
Page 9: Device Components
2.2 Device components 2.2.1. 2.2.1 HV Adapter Set HV Adapter Adapter cable pin housing, Kostal Annular contact sockets, 4 mm Adapter cable socket housing, Kostal Labelling of annular contact sockets Adapter cable pin housing, Hirschmann Plug connector HV Adapter (socket) Adapter cable socket housing, Hirschmann Adapter end (pin housing) 2.3 Operating conditions... -
Page 10: Operating Principles
3.1 Operating principles The HV Adapter is used in workshops to make sure there is no live voltage or insulation defects on HV motor vehi- cle on-board electrical systems. Different types of plug connectors are therefore included in the scope of supply for connection to the different HV components. -
Page 11: Testing Before Use
3.3 Testing before use 3.3.1 3.3.2 Check the HV Adapter Set for any damage every time before using it. Always carry out a visual inspection of the spring contacts before use. A self-test must always be carried out on the tool to make sure that it is in perfect working order before using it. -
Page 12: Use
3.3 Testing before use 3.3.5 3.3.5 Thermal sticker Before using the HV Adapter Set, check whether the relevant thermal sticker on the adapter ends is in order (white dot in the cen- tre). If the dot in the centre of the thermal sticker has gone black, the temperature has exceeded 82 °C / 180 °F and the adapter must not be used! 3.4 Use... -
Page 13: Checking To Make Sure There Is No Live Voltage With Two-Pole Voltage Tester
3.5 Checking to make sure there is no live voltage with two-pole voltage tester 3.5.1 3.5.2 3.5.3 3.5.1 The supplied reducers are used depending on the During the testing procedures, make sure that diameter of the test connections (2 mm /4 mm) of you only select the measurement sockets on the testing / measurement instrument used and the side of the adapter end plugged in! -
Page 14: Checking To Make Sure There Is No Live Voltage With Multimeter
3.6 Checking to make sure there is no live voltage with multimeter 3.6.1 3.6.2 The testing / measurement instruments used To test voltages across HV+ and HV-, connect the COM port must be approved and must be suitable for of the testing / measurement instrument to the HV- connec- the voltage being tested. -
Page 15: Sources Of Faults
3.7 Sources of faults Testing results / testing errors Note that the deviation is greater when us- ing testing / measurement instruments with The HV Adapter Set contains two 47,000 ohm resistors in a lower internal resistance. each adapter connection plug in the HV+ line and the HV- Internal resistance Deviation line. -
Page 16: Troubleshooting
4.1 Troubleshooting Malfunction Problem Remedy Chapter The measurement values specified are There is a fault in the adapter cable Change adapter cables. not measured during the self-test. (e.g. due to incorrect use). The colour of the thermal sticker has The integrated resistors have heated changed from white to black in the Change adapter cables. -
Page 17: Liability
5.2 Liability Neither this restriction of liability nor any other parts of this guide are intended to exclude the liability of the TKR Group in respect of death of or injury to a person in the event of negligence or deliberate intent, where any such exclusion is legally inadmissible. -
Page 18: Warranty
5.3 Warranty A warranty period of 24 months is guaranteed for merchants for HV Adapter Sets from TKR Spezialwerkzeuge GmbH in the event of defects which can be traced back to material or manufacturing faults. Otherwise, the stat- utory conditions governing warranty periods and our General Terms and Conditions of Sale and Supply apply. High voltage components are not included. -
Page 19: Eu Declaration Of Conformity
Person authorised to compile the technical documentation: Thorsten Weyland Type of tool: HV Adapter Set Type designation: 83 30 2 449 661 Developed and constructed in accordance with the standards and guidelines listed by TKR Spezialwerkzeuge GmbH Am Waldesrand 9–11 58285 Gevelsberg (Germany) - Page 20 Am Waldesrand 9–11 D-58285 Gevelsberg (Germany) Phone +49 2332 66607-0 +49 2332 66607-941 E-Mail info@tkrgroup.com Other languages, accessories and spare parts: www.tkrgroup.com www.tkr-service.com...
Need help?
Do you have a question about the 83 30 2 449 661 and is the answer not in the manual?
Questions and answers