Sony KD-55X8500A Service Manual
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Sony KD-55X8500A Service Manual

Sony KD-55X8500A Service Manual

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 9/2013
Version
Date
1.0
9/2013
Subject
Original manual issue.
RB1FS
CHASSIS
Segment: FB
LCD TV
LCD TV
9-888-146-01

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Summary of Contents for Sony KD-55X8500A

  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL SERVICE MANUAL RB1FS CHASSIS ORIGINAL MANUAL ISSUE DATE: 9/2013 Segment: FB Version Date Subject 9/2013 Original manual issue. LCD TV LCD TV 9-888-146-01...
  • Page 2 SERVICE MANUAL SERVICE MANUAL RB1FS CHASSIS Segment: FB LCD TV LCD TV 9-888-146-01...

  • Page 3: Model List

    MODEL LIST MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST. KD-55X8500A Black RM-GD026 Hong Kong RMF-ED003 KD-55X8504A Black RM-GD026 Sogul, South Africa, RMF-ED003 Singapore, Vietnam, Indonesia, Philippines, Saudi Arabia, UEA, Iraq Arabia, UEA, Iraq KD-55X8504A Black RM-GD028 Australia RMF-ED003 KD-65X8500A...

  • Page 4: Warnings And Cautions

    Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.

  • Page 5: Use Caution When Handling The Lcd Panel

    WARNINGS AND CAUTIONS USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When repairing the LCD panel on the all the LCD panel m st be sec red sing the 4 mo nting holes on the rear co er When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

  • Page 6: Safety Check-Out

    SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2.
  • Page 7 SAFETY CHECK-OUT Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1.

  • Page 8: Self Diagnosis Function

    SELF DIAGNOSIS FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 9 SELF DIAGNOSIS FUNCTION [SELF DIAGNOSTIC SCREEN DISPLAY] Error item name *Following error is invalid in FB. FAN_ERR EMIT_ERR PCON ERR PCON_ERR Model Name      :    TG_ERR Serial Number   :  Package Number  : PKG0.651JPA SELF CHECK Device ID : B0:00:01:67:BB:33 Wired Mac       : 3C:07:71:46:86:6D  002 MAIN_POWE        ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00 Error Error Error MAC address Wireless Mac    : N/A 003 AFE_I2C          ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐‐‐ 00   timestamp timestamp timestamp...

  • Page 10: Self-Diagnostic Screen Display

    SELF DIAGNOSIS FUNCTION SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below: Info...

  • Page 11: Sec 1. Disassembly

    SEC 1. DISASSEMBLY • There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts. KD-55/65 X8500A/ X8504A...

  • Page 12: Stand Block

    DISASSEMBLY 1-1. KD-55X*A 1-1-1. STAND BLOCK 4 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 STAND BLOCK KD-55/65 X8500A/ X8504A...
  • Page 13 DISASSEMBLY 1-1. KD-55X*A 1-1-2. NECK, STAND (CCT) A AND STAND (CCT) A NECK, STAND (CCT) A P/N: 4 462 872 01 P/N: 4-462-872-01 NECK, STAND (L) (CCT) A NECK, STAND (L) (CCT) A NECK, STAND (R) (CCT) A 2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 NECK, STAND (R) (CCT) A STAND (CCT, CSN) A P/N: 4-471-530-01...
  • Page 14 DISASSEMBLY 1-1. KD-55X*A 1-1-3. PANEL ORNAMENT, SC (CSN) A PANEL ORNAMENT, SC (CSN) A KD-55/65 X8500A/ X8504A...
  • Page 15 DISASSEMBLY 1-1. KD-55X*A 1-1-4. COVER, NECK (CSN) COVER, NECK (CSN) KD-55/65 X8500A/ X8504A...
  • Page 16 DISASSEMBLY 1-1. KD-55X*A 1-1-5. AC COVER AC COVER 4 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01 KD-55/65 X8500A/ X8504A...
  • Page 17 DISASSEMBLY 1-1. KD-55X*A 1-1-6. COVER, REAR SC (CSN) 3 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79 COVER, REAR SC (CSN) KD-55/65 X8500A/ X8504A...
  • Page 18 DISASSEMBLY 1-1. KD-55X*A 1-1-7. LABEL, SIDE TERMINAL (CCT)/LABEL, UNDER TERMINAL/LABEL, REAR TERMINAL LABEL, SIDE TERMINAL (CCT) LABEL, REAR TERMINAL LABEL, UNDER TERMINAL KD-55/65 X8500A/ X8504A...
  • Page 19 DISASSEMBLY 1-1. KD-55X*A 1-1-8. REAR COVER (55CSN)A 19 Screws (SCREW, +PSW M3X5) P/N: 2-580-591-01 4 Screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02 Screw (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79 KD-55/65 X8500A/ X8504A...
  • Page 20 DISASSEMBLY 1-1. KD-55X*A 1-1-8. REAR COVER (55CSN)A REAR COVER (55CSN)A REAR COVER (55CSN)A REAR COVER (55CSN)A KD-55/65 X8500A/ X8504A...
  • Page 21 DISASSEMBLY 1-1. KD-55X*A 1-1-9. CUSHION (OPT) AND CUSHION, TML (AUDIO) AND CUSHION, TML(COMP) CUSHION TML (COMP) CUSHION, TML (COMP) CUSHION (OPT) CUSHION, TML (AUDIO) KD-55/65 X8500A/ X8504A...
  • Page 22 DISASSEMBLY 1-1. KD-55X*A 1-1-10. COVER, UNDER (55 CSN) COVER, UNDER (55 CSN) COVER, UNDER (55 CSN) 4 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65 X8500A/ X8504A...
  • Page 23 DISASSEMBLY 1-1. KD-55X*A 1-1-11. BRACKET, NECK (CCT) BRACKET, NECK (CCT) 6 Screws (SCREW, +PSW M4X10) P/N: 4-159-298-01 KD-55/65 X8500A/ X8504A...
  • Page 24 DISASSEMBLY 1-1. KD-55X*A 1-1-12. TAPE-1 TAPE TAPE TAPE TAPE KD-55/65 X8500A/ X8504A...

  • Page 25: Wire Dressing

    DISASSEMBLY 1-1. KD-55X*A 1-1-13. WIRE DRESSING-1 KD-55/65 X8500A/ X8504A...
  • Page 26 DISASSEMBLY 1-1. KD-55X*A 1-1-14. WIRE DRESSING-2 KD-55/65 X8500A/ X8504A...
  • Page 27 DISASSEMBLY 1-1. KD-55X*A 1-1-15. WIRE DRESSING-3 KD-55/65 X8500A/ X8504A...
  • Page 28 DISASSEMBLY 1-1. KD-55X*A 1-1-16. WIRE DRESSING-4 KD-55/65 X8500A/ X8504A...
  • Page 29 DISASSEMBLY 1-1. KD-55X*A 1-1-17. SMART CORE SMART CORE KD-55/65 X8500A/ X8504A...
  • Page 30 DISASSEMBLY 1-1. KD-55X*A 1-1-18. LID, SC (CSN) LID, SC (CSN) KD-55/65 X8500A/ X8504A...
  • Page 31 DISASSEMBLY 1-1. KD-55X*A 1-1-19. PET SHEET (CSN) PET SHEET (CSN) PET SHEET (CSN) KD-55/65 X8500A/ X8504A...
  • Page 32 DISASSEMBLY 1-1. KD-55X*A 1-1-20. HIF2 MOUNT AND CONNECTOR ASSY 5P HIF2 MOUNT CONNECTOR ASSY 5P P/N: 1-910-107-74 KD-55/65 X8500A/ X8504A...

  • Page 33: Bluetooth Module

    DISASSEMBLY 1-1. KD-55X*A 1-1-21. CASE, SC (CSN) AND HSF2 MOUNT AND BLUETOOTH MODULE AND WLAN MODULE BLUETOOTH MODULE WLAN MODULE HSF2 MOUNT CASE, SC (CSN) KD-55/65 X8500A/ X8504A...
  • Page 34 DISASSEMBLY 1-1. KD-55X*A 1-1-22. HARNESS-1 CONNECTOR ASSY 28P P/N: 1-910-108-80 KD-55/65 X8500A/ X8504A...
  • Page 35 DISASSEMBLY 1-1. KD-55X*A 1-1-23. HARNESS-2 HARNESS ASSY NOTE FOR CONNECTING THE CONNECTOR 50P P/N: 1-910-108-81 CONNECTOR ASSY 3P P/N 1 846 714 11 P/N: 1-846-714-11 HARNESS ASSY P/N: 1-910-108-82 KD-55/65 X8500A/ X8504A...
  • Page 36 DISASSEMBLY 1-1. KD-55X*A 1-1-24. TAPE-2 TAPES TAPE TAPE KD-55/65 X8500A/ X8504A...
  • Page 37 DISASSEMBLY 1-1. KD-55X*A 1-1-25. FLEXIBLE FLAT CABLE FLEXIBLE FLAT CABLE 41P P/N: 1 846 922 11 P/N: 1-846-922-11 FLEXIBLE FLAT CABLE 51P P/N: 1-846-921-11 FLEXIBLE FLAT CABLE 20P P/N: 1-910-108-83 KD-55/65 X8500A/ X8504A...
  • Page 38 DISASSEMBLY 1-1. KD-55X*A 1-1-26. SPEAKER BOX ASSY (WF) SPEAKER BOX ASSY (WF) 3 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01 KD-55/65 X8500A/ X8504A...
  • Page 39 DISASSEMBLY 1-1. KD-55X*A 1-1-27. SPEAKER BOX ASSY (L)/(R) SPEAKER BOX ASSY SPEAKER BOX ASSY KD-55/65 X8500A/ X8504A...
  • Page 40 DISASSEMBLY 1-1. KD-55X*A 1-1-28. BRACKET, SP (CSN)A BRACKET, SP (CSN)A 8 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65 X8500A/ X8504A...
  • Page 41 DISASSEMBLY 1-1. KD-55X*A 1-1-29. HUS-F2-CH HUS-F2-CH 2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65 X8500A/ X8504A...
  • Page 42 DISASSEMBLY 1-1. KD-55X*A 1-1-30. GASKET(TU) AND BRACKET, UNDER (METAL) BRACKET, UNDER (METAL) KD-55/65 X8500A/ X8504A...
  • Page 43 DISASSEMBLY 1-1. KD-55X*A 1-1-31. BRACKET, SIDE (CSN METAL) BRACKET SIDE BRACKET, SIDE (CSN METAL) KD-55/65 X8500A/ X8504A...
  • Page 44 DISASSEMBLY 1-1. KD-55X*A 1-1-32. BAF2S-CN MOUNT BAF2S-CN MOUNT 13 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65 X8500A/ X8504A...
  • Page 45 DISASSEMBLY 1-1. KD-55X*A 1-1-33. SHEET, THERMAL (BAF) SHEET, THERMAL (BAF) KD-55/65 X8500A/ X8504A...
  • Page 46 DISASSEMBLY 1-1. KD-55X*A 1-1-34. G7-STATIC CONVERTER AND SPACER (B) G7-STATIC CONVERTER Remove to B side. 5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65 X8500A/ X8504A...
  • Page 47 DISASSEMBLY 1-1. KD-55X*A 1-1-35. G6-STATIC CONVERTER AND SPACER (B) G6-STATIC CONVERTER Remove to B side. 5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65 X8500A/ X8504A...
  • Page 48 DISASSEMBLY 1-1. KD-55X*A 1-1-36. SHEET, INSULATION (CCT L) SHEET, INSULATION (CCTL) KD-55/65 X8500A/ X8504A...
  • Page 49 DISASSEMBLY 1-1. KD-55X*A 1-1-37. SLIDE, CLAMP-1 SLIDE, CLAMP KD-55/65 X8500A/ X8504A...
  • Page 50 DISASSEMBLY 1-1. KD-55X*A 1-1-38. SLIDE, CLAMP-2 SLIDE, CLAMP KD-55/65 X8500A/ X8504A...
  • Page 51 DISASSEMBLY 1-1. KD-55X*A 1-1-39. CUSHION, SPACER (55 CSN) CUSHION, SPACER (55 CSN) KD-55/65 X8500A/ X8504A...
  • Page 52 DISASSEMBLY 1-1. KD-55X*A 1-1-40. SHEET, INSULATION (CSN LD) SHEET, INSULATION (CSN LD) SHEET, INSULATION (CSN LD) KD-55/65 X8500A/ X8504A...

  • Page 53: Lcd Panel

    DISASSEMBLY 1-1. KD-55X*A 1-1-41. LCD PANEL LCD PANEL KD-55/65 X8500A/ X8504A...
  • Page 54 DISASSEMBLY 1-2. KD-65X*A 1-2-1. STAND BLOCK 4 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 STAND BLOCK KD-55/65 X8500A/ X8504A...
  • Page 55 DISASSEMBLY 1-2. KD-65X*A 1-2-2. NECK, STAND (CCT) A AND STAND (CCT) A NECK, STAND (CCT) A P/N: 4 462 872 01 P/N: 4-462-872-01 NECK, STAND (L) (CCT) A NECK, STAND (L) (CCT) A NECK, STAND (R) (CCT) A 2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 NECK, STAND (R) (CCT) A STAND (CCT, CSN) A P/N: 4-471-530-01...
  • Page 56 DISASSEMBLY 1-2. KD-65X*A 1-2-3. PANEL ORNAMENT, SC (CSN) A PANEL ORNAMENT SC (CSN) A PANEL ORNAMENT, SC (CSN) A KD-55/65 X8500A/ X8504A...
  • Page 57 DISASSEMBLY 1-2. KD-65X*A 1-2-4. COVER, NECK (CSN) COVER, NECK (CSN) KD-55/65 X8500A/ X8504A...
  • Page 58 DISASSEMBLY 1-2. KD-65X*A 1-2-5. AC COVER AC COVER 1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01 KD-55/65 X8500A/ X8504A...
  • Page 59 DISASSEMBLY 1-2. KD-65X*A 1-2-6. COVER, REAR SC (CSN) 3 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79 COVER, REAR SC (CSN) KD-55/65 X8500A/ X8504A...
  • Page 60 DISASSEMBLY 1-2. KD-65X*A 1-2-7. LABEL, SIDE TERMINAL (CCT)/LABEL, UNDER TERMINAL/LABEL, REAR TERMINAL LABEL, SIDE TERMINAL (CCT) LABEL, REAR TERMINAL LABEL, UNDER TERMINAL KD-55/65 X8500A/ X8504A...
  • Page 61 DISASSEMBLY 1-2. KD-65X*A 1-2-8. REAR COVER (65CSN)A 4 Screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02 25 Screws (SCREW, +PSW M3X5) P/N: 2-580-591-01 2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79 KD-55/65 X8500A/ X8504A...
  • Page 62 DISASSEMBLY 1-2. KD-65X*A 1-2-8. REAR COVER (65CSN)A REAR COVER (65 CSN)A REAR COVER (65 CSN)A KD-55/65 X8500A/ X8504A...
  • Page 63 DISASSEMBLY 1-2. KD-65X*A 1-2-9. COVER, UNDER (65 CSN) COVER, UNDER (65 CSN) COVER, UNDER (65 CSN) 4 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65 X8500A/ X8504A...
  • Page 64 DISASSEMBLY 1-2. KD-65X*A 1-2-10. BRACKET, NECK (CCT) BRACKET, NECK (CCT) 6 Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 KD-55/65 X8500A/ X8504A...
  • Page 65 DISASSEMBLY 1-2. KD-65X*A 1-2-11. TAPE-1 TAPE TAPE TAPE KD-55/65 X8500A/ X8504A...
  • Page 66 DISASSEMBLY 1-2. KD-65X*A 1-2-12. TAPE-2 TAPE TAPE TAPE TAPE KD-55/65 X8500A/ X8504A...

  • Page 67: Wire Dressing

    DISASSEMBLY 1-2. KD-65X*A 1-2-13. WIRE DRESSING-1 KD-55/65 X8500A/ X8504A...
  • Page 68 DISASSEMBLY 1-2. KD-65X*A 1-2-14. WIRE DRESSING-2 KD-55/65 X8500A/ X8504A...
  • Page 69 DISASSEMBLY 1-2. KD-65X*A 1-2-15. WIRE DRESSING-3 KD-55/65 X8500A/ X8504A...
  • Page 70 DISASSEMBLY 1-2. KD-65X*A 1-2-16. WIRE DRESSING-4 KD-55/65 X8500A/ X8504A...
  • Page 71 DISASSEMBLY 1-2. KD-65X*A 1-2-17. SMART CORE SMART CORE KD-55/65 X8500A/ X8504A...
  • Page 72 DISASSEMBLY 1-2. KD-65X*A 1-2-18. LID, SC (CSN) LID, SC (CSN) KD-55/65 X8500A/ X8504A...
  • Page 73 DISASSEMBLY 1-2. KD-65X*A 1-2-19. PET SHEET (CSN) PET SHEET (CSN) PET SHEET (CSN) KD-55/65 X8500A/ X8504A...
  • Page 74 DISASSEMBLY 1-2. KD-65X*A 1-2-20. HIF2 MOUNT AND CONNECTOR ASSY 5P HIF2 MOUNT CONNECTOR ASSY 5P P/N: 1-910-107-74 KD-55/65 X8500A/ X8504A...
  • Page 75 DISASSEMBLY 1-2. KD-65X*A 1-2-21. CASE, CS (CSN) AND HSF2 MOUNT AND BLUETOOTH MODULE AND WLAN MODULE BLUETOOTH MODULE WLAN MODULE HSF2 MOUNT CASE, SC (CSN) KD-55/65 X8500A/ X8504A...
  • Page 76 DISASSEMBLY 1-2. KD-65X*A 1-2-22. HARNESS-1 CONNECTOR ASSY 28P P/N: 1-910-107-79 KD-55/65 X8500A/ X8504A...
  • Page 77 DISASSEMBLY 1-2. KD-65X*A 1-2-23. HARNESS-2 HARNESS ASSY NOTE FOR CONNECTING THE CONNECTOR 50P P/N: 1-910-108-85 HARNESS ASSY CONNECTOR ASSY 3P P/N: 1-910-108-86 P/N: 1-846-714-11 KD-55/65 X8500A/ X8504A...
  • Page 78 DISASSEMBLY 1-2. KD-65X*A 1-2-24. TAPE-3 TAPE KD-55/65 X8500A/ X8504A...
  • Page 79 DISASSEMBLY 1-2. KD-65X*A 1-2-25. TAPE-4 TAPE TAPE TAPE KD-55/65 X8500A/ X8504A...
  • Page 80 DISASSEMBLY 1-2. KD-65X*A 1-2-26. FLEXIBLE FLAT CABLE FLEXIBLE FLAT CABLE 41P P/N: 1 846 924 11 P/N: 1-846-924-11 FLEXIBLE FLAT CABLE 51P P/N: 1-846-923-11 FLEXIBLE FLAT CABLE 20P P/N: 1-910-107-82 KD-55/65 X8500A/ X8504A...
  • Page 81 DISASSEMBLY 1-2. KD-65X*A 1-2-27. SPEAKER BOX ASSY (WF) SPEAKER BOX ASSY (WF) 2 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01 KD-55/65 X8500A/ X8504A...
  • Page 82 DISASSEMBLY 1-2. KD-65X*A 1-2-28. SPEAKER BOX ASSY (L)/(R) SPEAKER BOX ASSY SPEAKER BOX ASSY KD-55/65 X8500A/ X8504A...
  • Page 83 DISASSEMBLY 1-2. KD-65X*A 1-2-29. BRACKET, SP (CSN)A BRACKET, SP (CSN)A 8 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65 X8500A/ X8504A...
  • Page 84 DISASSEMBLY 1-2. KD-65X*A 1-2-30. HUS-F2-CH HUS-F2-CH 2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65 X8500A/ X8504A...
  • Page 85 DISASSEMBLY 1-2. KD-65X*A 1-2-31. GASKET(TU) AND BRACKET, UNDER (METAL) BRACKET, UNDER (METAL) KD-55/65 X8500A/ X8504A...
  • Page 86 DISASSEMBLY 1-2. KD-65X*A 1-2-32. BRACKET, SIDE (CSN METAL) BRACKET, SIDE (CSN METAL) KD-55/65 X8500A/ X8504A...
  • Page 87 DISASSEMBLY 1-2. KD-65X*A 1-2-33. BAF2S-CN MOUNT BAF2S-CN MOUNT 13 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65 X8500A/ X8504A...
  • Page 88 DISASSEMBLY 1-2. KD-65X*A 1-2-34. SHEET, THERMAL (BAF) SHEET, THERMAL (BAF) KD-55/65 X8500A/ X8504A...
  • Page 89 DISASSEMBLY 1-2. KD-65X*A 1-2-35. G8-STATIC CONVERTER AND SPACER (B) G8-STATIC CONVERTER Remove to B side. 5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65 X8500A/ X8504A...
  • Page 90 DISASSEMBLY 1-2. KD-65X*A 1-2-36. G6-STATIC CONVERTER AND SPACER (B) G6-STATIC CONVERTER Remove to B side. 5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-55/65 X8500A/ X8504A...
  • Page 91 DISASSEMBLY 1-2. KD-65X*A 1-2-37. SHEET, INSULATION (CCT M) SHEET, INSULATION (CCT M) KD-55/65 X8500A/ X8504A...
  • Page 92 DISASSEMBLY 1-2. KD-65X*A 1-2-38. SLIDE, CLAMP-1 SLIDE, CLAMP KD-55/65 X8500A/ X8504A...
  • Page 93 DISASSEMBLY 1-2. KD-65X*A 1-2-39. SLIDE, CLAMP-2 SLIDE, CLAMP KD-55/65 X8500A/ X8504A...
  • Page 94 DISASSEMBLY 1-2. KD-65X*A 1-2-40. CUSHION, SPACER (65 CSN) CUSHION, SPACER (65CSN) KD-55/65 X8500A/ X8504A...
  • Page 95 DISASSEMBLY 1-2. KD-65X*A 1-2-41. LCD PANEL LCD PANEL KD-55/65 X8500A/ X8504A...

  • Page 96: Sec 2. Adjustment

    SEC 2. ADJUSTMENT HOW TO ENTERING SERVICE MODE 1) Turn on the main power switch to place this set in standby mode. 2) Press the buttons on the remote commander as follows, and entering service mode. DISPLAY Channel Volume TV POWER 3) Service mode display.
  • Page 97 ADJUSTMENT 4) How to use the remote commander. Function The flow of control Service mode on <Test>+<TV>/<Display><5><Vol Up><Power> Service mode off <Other> / <Power off + on> Item up / down <1>/<4> Category up / down <2>/<5> Data up / down <3>/<6>...

  • Page 98: Change Data

    ADJUSTMENT CHANGE DATA Note: “Digital” service mode don’t have to Save Note: Digital service mode don t have to Save. (except (except “002 MODEL” and “005 CHPRSET” category) 002 MODEL and 005 CHPRSET category) DIGITAL SERVICE 1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE”...
  • Page 99 ADJUSTMENT 2) Change Data of “Digital” service mode. ( “003 DIG_SRV_MODE” category) “003 DIG SRV MODE” i “003 DIG_SRV_MODE” is one category of “Digital” service mode. f “Di it l” Please note because this operation is special. a. Press “2 / 5” on remote to select “003 DIG_SRV_MODE”. b.
  • Page 100 ADJUSTMENT SAVE CHANGING DATA 1) Write data for “Chassis” or “VPC” service mode 1) Write data for Chassis or VPC service mode a. Press “Mute” on remote. It shows green “SERVICE” changes to green “WRITE”. b. Press “0” or “enter” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing. c.
  • Page 101 ADJUSTMENT WHITE BALANCE ADJUSTMENT Note: Please execute this adjustment if necessary Note: Please execute this adjustment if necessary. Change Data of “VPC” service mode. (“003 WB” category) a. Press “1” or “4” on remote to select WB adjustment menu. b. Change data by pressing “3” or “6”. Each range of these items is 0~1023. c.

  • Page 102: Set To Shipping Condition

    Press “0” on remote. Green “EXE-RST” changes to red “EXE-RST”. It indicate writing is processing. e. After a while, red “EXE-RST” changes to green “SERVICE”. f. And BLINK Smart Core WHITE LED. Writing process is done at this point. SONY <Another way> You can set to shipping condition w/o entering Service Mode.

  • Page 103: Sec 3. Trouble Shooting

    SEC 3. TROUBLE SHOOTING 3-1. NO POWER No Power Replace Check STBY 3.3V JL9105 Between G* Board to G* Board B* Board Harness B Board Harness Harness B* Board B* Board DC/DC converter check KD-55/65 X8500A/ X8504A...

  • Page 104: Troubleshooting

    TROUBLE SHOOTING 3-1. NO POWER DC/DC converter check START Check JL9126, is Check JL9129 Voltage. Check F9106 Check F9105 it 1.18V? Is the voltage 1V? Check JL9132 Voltage. Check F9104 Is the voltage 5V? Check JL9116 Voltage. Check F9102 Is the voltage 3.3V? Check JL9125 Voltage.
  • Page 105 TROUBLE SHOOTING 3-2. STANDBY LED BLINK 1) 3 times blinking (DC Alert, Audio Error & Communication Error) 3-time blinking TUNER DC_ALERT DMD_TU_I2C I2C bus dumping or I2CB bus check: I2CB bus check: Check D+1 0V at Check D+1.0V at F9105,IC9103,etc AYU2 Probe CL2205, AUDIO...
  • Page 106 TROUBLE SHOOTING IC4201,IC4202,IC4203 F4201,IC4201,F4202,IC4202,F4203,IC4203 (B* Board) (B* Board) High Check the IC4201,IC4202 and IC4203 IC or parts around it Out pin 9, 16, 25, 32 enough Check 12.5V to GND Switching 0V to 12V Replace broken fuse. impedance around 300 400kHz around 300-400kHz Low impedance L4201-L4208...
  • Page 107 TROUBLE SHOOTING 2) 4 times blinking (LED Voltage Error) 4-time blinking Between 0.98V to 1.23V Check JL9112 LED driver (BACKLIGHT_MON) on the B* Board B* Board KD-55/65 X8500A/ X8504A...
  • Page 108 TROUBLE SHOOTING 3) 5 times blinking (T-Con Error) 5-time blinking Panel (T-con) B* Board B Board change Check PANEL_VCC Confirm Tcon12V. 12.5V at pin 47-51 of G* Board Symptom CN8001 on improvement on the B* Board on the B Board About 12.5V OK Panel (T-con) Symptom...
  • Page 109 TROUBLE SHOOTING 4) 6 times blinking (Backlight Error) 6-time blinking Check BL_ERR (JL9112) at B* Board B* Board Pin 18 of CN9101 on the B* Board High Symptom Symptom improvement G* board Change G* Board Panel KD-55/65 X8500A/ X8504A...
  • Page 110 TROUBLE SHOOTING 5) 7 times blinking (Temperature Error) 7-time blinking Setting circumstance Set to another is OK? location, etc. Temperature, Ventilation, etc. Change B* Board, Panel and Aging a few hours Symptom improvement B* Board KD-55/65 X8500A/ X8504A...
  • Page 111 TROUBLE SHOOTING 6) 8 times blinking (Software Error) 8-time blinking B* Board NG CH or AEP destination? B* B B* Board NG d NG Using CAM Module? CI CAM module Check clock signal @ pin B* Board NG AM30 of IC9000 (AYU2) B* Board NG KD-55/65 X8500A/ X8504A...
  • Page 112 TROUBLE SHOOTING 3-3. NO SOUND No Sound “Audio System” Change to Check the “Speakers setting” “TV Speaker” “TV Speakers” Symptom Change the Speaker improvement Replace B* Board B* Board Harness the B* Board Symptom improvement Speaker Harness Speaker KD-55/65 X8500A/ X8504A...
  • Page 113 TROUBLE SHOOTING 3-4. NO PICTURE No Picture Video 1 Video 2 Component No Picture No Picture No Picture Check J3101 Check J3104 Conn Check J3104 Check if input OSD Check if input OSD Check if input OSD connection, VIDEOB_DET, Connection, is GREY OUT is GREY OUT is GREY OUT...
  • Page 114 TROUBLE SHOOTING Backlight Issue No Picture Replace Check the G*- LD* All blue picture is on? the B-Tcon, B-LD* Change B* Board (Factory SW is booted.) Harness Symptom Symptom improvement improvement B-Tcon, B-LD* B* Board Harness B* Board LCD Panel Change G* Board (T-con, LD*) Symptom...

  • Page 115: Side Buttons Malfunction

    TROUBLE SHOOTING 3-5. SIDE BUTTONS MALFUNCTION HUS button malfunction Check Harness on HUS and Check Harness pin Assignment Probe at Key_AD line and Change HUS B* Board properly connected According to circuit. check the signal Loose harness  Change Harness connect properly connect properly Change B* Board KD-55/65 X8500A/ X8504A...

  • Page 116: Ir Remote Commander Malfunction

    TROUBLE SHOOTING 3-6. IR REMOTE COMMANDER MALFUNCTION Center white LED IR do not response to Check remote Change remote  light at power Remote Commander control control indicator Check whether center Check harness white LED blink ,when using connection is OK commander near the sensor Change SmartCore (mechanical) on HIF and HSF windows...

  • Page 117: Light Sensor Error

    TROUBLE SHOOTING 3-7. LIGHT SENSOR ERROR Change the UI Update Software Update Software setting to “:ON” Check UI setting for light Backlight doesn’t change sensor . when ambient lighting li h i Ch k Check current Software Make sure it is “on” level changed Ch k h th h Check whether harness is...
  • Page 118 TROUBLE SHOOTING 3-8. NETWORK MALFUNCTION 1) Ethernet (Wired) [Network Set-up] >[Wired Set-up] on the TV Connection Results Connection Results Connection Results B board Cable Connection Local Access Internet Access Failed Failed Failed Auto Check Wired Set-up Proxy setting Check cable B board Local router IP address setting...
  • Page 119 TROUBLE SHOOTING 2) Internal Wireless Network malfunction Wireless Network on the TV th TV Error Message appear Is the radio field when the Wireless Strength too weak Bxx Board Network is selected? or even No signal? Hardware defect suspected. d f t Access Point Go to the next page Network...
  • Page 120 TROUBLE SHOOTING From previous page Check harness Connect properly Loose harness connection is OK between HW and Bxx between HW and Bxx Change harness Change harness Change Change HW board Change Bxx board between Bxx board Wi-Fi module and HW board Wi-Fi module HW board Main Harness...
  • Page 121 TROUBLE SHOOTING 4) Bluetooth malfunction Service Menu 001 OP One Touch Remote doesn’t work 000 VERS 000 VERS <MAIN> <EXT> 3D-glasses (Active) doesn’t work DM0.001JPA WF: 3.0.0.1021 WF0.300W00AA WF: -------- DF2.070W00AA FD: 0.003 Confirm Ver info. YM0.619W00AA One Touch Remote malfunction trouble shooting flow One Touch Remote malfunction trouble shooting flow BT version check can be read...

  • Page 122: Sec 4. Diagrams

    SEC 4. DIAGRAMS 4-1. BLOCK DIAGRAM KD-55/65 X8500A/ X8504A...
  • Page 123 DIAGRAMS 4-2. CONNECTOR DIAGRAM (Only Interface between board and board ） KD-55X*A T- con Board T- con Board T- con Board T- con Board HUS Module CN203 BAF2_ S/ W Board CN3800 To BAF C N8001 HUS_GND_ HUS_GND_ CN7315 HUS_GND_ 1 FS_BT3D_SYNC/HTL_LINEOUT_1 PANEL FFC 80pin x2...
  • Page 124 DIAGRAMS (Only Interface between board and board ） T- con Board T- con Board HUS Module CN203 BAF2_ S/ WBoard CN3800 To BAF CN8001 KD-65X*A HUS_GND_ HUS_GND_ CN7315 HUS_GND_ PANEL FFC FS_BT3D_SYNC/HTL_LINEOUT_1 HUS_MAIN_5V_ SC_GND 80pin x2 HUS_MAIN_5V_ SC_GND CN8002 HUS_MAIN_5V_ SC_STBY_3.3V CN8003 HUS_KEY_A...

  • Page 125: Circuit Boards Location

    DIAGRAMS 4-3. CIRCUIT BOARDS LOCATION KD-55X*A KD-65X*A G7 Board G6 Board BAF2 Board LD Board BAF2 Board LD Board G8 Board G6 Board T-CON T-CON Smart Core Smart Core Smart Core Bluetooth module Bluetooth module HIF Board HSF2 Board HSF2 Board WLAN module WLAN module KD-55/65 X8500A/ X8504A...

  • Page 126: Wire Dressing

    Diagrams Legend 4-4. WIREDRESSING Wire Dressing for all inch are similar. A) Flexible Flat Cable 51P D) Harness Assy F) Harness Assy (Main) Insert Connector Insert Connector Insert Connector Insert Connector Insert Connector B) Flexible Flat Cable 41P Insert Tape Insert Tape Insert Connector Insert Connector...
  • Page 127 Diagrams DIAGRAMS 4-4. WIREDRESSING Wire Dressing for all inch are similar. F) Harness Assy (Main) (continue from previous page) G) Connector Assy 28P (continue) Insert Tape Hook Insert Connector G) Connector Assy 28P Insert Connector Insert Connector H) Connector Assy 5P Insert Connector Insert Connector Hook...

  • Page 128: Sec 5. Exploded Views

    (Page 12)Section 1 : Disassembly BRACKET, NECK (CCT) REAR TERMINAL COVER, REAR SC (CSN) LABEL UNDER LABEL, UNDER TERMINAL AC COVER KD-55X8500A KD-55X8504A REF. NO. DESCRIPTION PART NO. DESTINATION DESTINATION Hong Kong Hong Kong Sogul South Africa Singapore Vietnam Indonesia Philippines Saudi Arabia UAE Iraq Australia...
  • Page 129 EXPLODED VIEWS 5-1. KD-55X*A 5-1-2. CHASSIS-2 KD-55X8500A KD-55X8504A DESTINATION DESTINATION LCD PANEL REF. NO. DESCRIPTION PART NO. South South Saudi Saudi CUSHION CUSHION, Hong Kong Sogul Africa Singapore Vietnam Indonesia Philippines Arabia UAE Iraq Australia SPACER (55 CSN) SPEAKER BOX ASSY...

  • Page 130: Connector Diagram

    • • • • • • • • • (1)) 5-1-4. OTHER PARTS KD-55X8500A KD-55X8504A REF. NO. DESCRIPTION PART NO. DESTINATION DESTINATION Hong Kong Sogul South Africa Singapore Vietnam Indonesia Philippines Saudi Arabia UAE Iraq Australia 3D EYEWEARTDG-BT500A(SVC)GA+LA 1-458-628-21 •...
  • Page 131 EXPLODED VIEWS 5-2. KD-65X*A 5-2-1. CHASSIS-1 REAR COVER (65CSN)A HUS BOARD LABEL, SIDE TERMINAL (CCT) BRACKET, NECK (CCT) COVER, UNDER (55 CSN) LABEL, PANEL ORNAMENT REAR TERMINAL SMART CORE LABEL, UNDER TERMINAL COVER NECK (CSN) COVER, NECK (CSN) COVER REAR COVER, REAR BRACKET, NECK (CCT) SC (CSN)
  • Page 132 EXPLODED VIEWS 5-2. KD-65X*A 5-2-2. CHASSIS-2 LCD PANEL CUSHION, KD-65X8500A KD-65X8504A SPEAKER SPACER DESTINATION DESTINATION BOX ASSY REF. NO. DESCRIPTION PART NO. (65 CSN) South Saudi Hong Kong Sogul Africa Singapore Vietnam Indonesia Philippines Arabia UAE Iraq Australia SPEAKER BOX ASSY 1-858-711-11 •...
  • Page 133 EXPLODED VIEWS 5-2. 65X*A 5-2-3. CONNECTOR DIAGRAM KD-65X8500A KD-65X8504A DESTINATION DESTINATION REF. DESCRIPTION PART NO. REMARKS Hong Kong Sogul South Singapore Vietnam Indonesia Philippines Saudi UAE Iraq Australia Africa Arabia CONNECTOR ASSY 5P 1-910-107-74 (CN003(HSF)-CN100(HIF) • • • • • •...
  • Page 134 EXPLODED VIEWS 5-3. KD-55, 65 X*A 5-3-1. BLUETOOTH MODULE AND WLAN MODULE AND SMART CORE HIF2 MOUNT KD-65X8500A KD-65X8504A REF. NO. DESCRIPTION PART NO. DESTINATION DESTINATION PET SHEET (CSN) Hong Kong Sogul South Africa Singapore Vietnam Indonesia Philippines Saudi Arabia UAE Iraq Australia LID, SC (CSN) 4-470-727-02 •...
  • Page 135 Sony Corporation Sony Corporation Sony EMCS (Malaysia) Sdn. Bhd. English 9-888-146-01 HESRDM © 2013.09...
  • Page 136 APPENDIX-1 How to USB update 1:Download USB image and unzip file. d USB i i fil 2: copy unzip file to USB memory root folder. 3: USB memory insert TV. 4:USB image is not newer soft version 4:USB image is not newer soft version. 4:USB image is newer soft version 4:USB image is newer soft version.
  • Page 137 APPENDIX-2 55inch/65inch Rear Cover acceptable Handling Area. Handling Area. a d g Handling Area. Please be careful. (sharp edge and easy to deform.) Please don't touch the edge. 't t h th OK Area. Dent area Screw Dent area Screw When pulled out from packing, Edge of himelon Edge of himelon...
  • Page 138 APPENDIX-2 How to Disassembly Metal Rear Cover COVER, REAR SC Pull 3.Remove Cover, REAR SC(plastic). 1. ALL screws should be removed. 2.Remove Cover Neck(plastic). (two pcs) AC cord Right hand. Left hand. AC cover bottom side 4.Remove AC cover(plastic). 5. Forefinger & middle finger clutched 5.
  • Page 139 APPENDIX-2 How to Disassembly Metal Rear Cover Left hand Right hand 7.The 1 operator grabs on left side by 8.The 1 operator grabs RC by his both. 9.The 2 operator grabs RC by his his left hand. right hand. Right hand Left hand Left hand 10.The 2...
  • Page 140 APPENDIX-2 How to Assembly Metal Rear Cover Please handle by two people. Lower right corner is set. Lower left corner is set. Assemble RC from bottom side. Alignment : corner Two places of the top in the corner Please confirm no overlap at each side are set.
  • Page 141 APPENDIX-2 How to Assembly Metal Rear Cover If you need to re-assemble Rear cover (rework or service) If you need to re assemble Rear cover (rework or service), please push Rear Cover bottom surface by hand each 100mm pitch before screw. Push Push KD-55/65 X8500A/ X8504A...

This manual is also suitable for:

Kd-55x8504aKd-65x8500aKd-65x8504a

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