Alimak OSD 5 User Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

ALIMAK OSD 5

Users manual

Original instructions

Table of Contents

Need help?

Do you have a question about the OSD 5 and is the answer not in the manual?

Questions and answers

Sean Mullett

February 5, 2025

How do I clear an err5.1

Summary of Contents for Alimak OSD 5

Page 1 ALIMAK OSD 5 Users manual Original instructions...
Page 3 This manual is only applicable if the manufacturing number indicated below corresponds to the manufacturing number stamped on the identification sign of the equipment. Where there is a conflict contact Your ALIMAK representative. Part No. 9081 804 - 010 I Manufacturing No.:...
Page 4 JoLu Min weight 400 kg, 30 % full load 2018-11-06 JaSv Added a new front and back page with an updated Alimak-logo. 2019-06-28 JoLu Updated for measuring trailing cable weight. Software update v.1.09 This manual contains information protected by copyright and intellectual property laws. No part of the manual may be copied or transmitted, in whole or in part.
Page 5: Table Of Contents
Trailing Cable Compensation ........... Verification ................12 Extra functions ..............12 Function information ............12 Connection difference between OSD 4 and OSD 5 ..Debug information ............16 Circuit diagram industrial lift relay control ......17 Circuit diagram industrial lift ALC II........17 Circuit diagram construction hoist relay control ....
Page 6 – 2 –...
Page 7: Overload Sensing System
Optional Overload Sensing System The hoist can be equipped with an overload sensing system, OSD 5. The system indicates when the car is fully loaded and prevent operation in an overload condition. Load cells are built into the pull rods connecting the machinery to the car structure.
Page 8 50 – 120 % Trailing cable compensation Cable weight can be set between 0,9 - 4,8 kg/m Maximum compensation is 250 kg for each load cell or 10 kg/m. Quick guide for OSD 5 settings Standard values: Payload 1000 kg...
Page 9: Calibration Mode - System Set Up
OSD 5 Calibration mode – System Set up To set System parameters for OSD 5, press the "Prog." and (+) "Zero" buttons. Alarm limits can be set according to separate table. Finish by pressing the "Prog." button or wait for 10 seconds.
Page 10: Calibration Mode - Zero Calibration
OSD 5 Calibration mode – Zero Calibration To start Zero Calibration press the "Prog." and "Zero" buttons. Note: The lift/hoist must be empty (no load). Zero Calibration: Activate the Zero Calibration menu by pressing the "Zero" button. Press the “Cal.” button and the display counts down from 10 to 1. This allows time for the operator to leave the car to ensure the lift/hoist car is empty, without load.
Page 11: Calibration Mode - Load Calibration
OSD 5 Calibration mode – Load Calibration Begin the Load Calibration procedure by placing a calibration weight with known weight in the car. Weight should be between 50 – 120 % of the lifts/hoists rated load. To be able to perform Load Calibration –...
Page 12: Calibration Mode - Load Calibration With Default Values
OSD 5 Calibration mode – Load Calibration with default values Warning: Use with extra consideration. Begin the Load Calibration procedure by emptying the car. To be able to perform Load Calibration – press buttons “Prog.”- and “Zero”. Load Calibration: Activate the Load Calibration menu by pressing the "Load"...
Page 13: Work Mode - View Current System Parameters
OSD 5 Work mode – View current system parameters The stored system parameters can be recalled via the front panel as the flowchart example shows. Use the "Cal." button to cycle through the system parameters. Note: Values marked with * can be altered via the "Cal.
Page 14: Work Mode - System Test And Zero Functions
Display indicates "CAn" if the device is wired to ALC II CAN interface. If not "RELAY" is indicated. If the OSD 5 has been wired to ALC II with CAN interface and should be reconnected to Relay without CAN interface, a new payload programming must be performed, even if the Payload value is the same.
Page 15: Software Update
Software can be downloaded from the A3 web site – if the ALC II is used and has the latest software (version 3.50 or later). Note: This is for certified personnel ONLY! Put latest version of software in boot mode in A3 for OSD 5 on device with correct serial number.
Page 16: Verification
OSD 5 Verification • The difference between the load cells is shown in "Work mode" by pressing the "Zero" button. • Temperature display: Press "Prog." followed by "Zero", and temperature will be shown in the display. OSD 5 Extra functions Func0.
Page 17: Connection Difference Between Osd 4 And Osd
OSD 4 and OSD 5 Connection difference between OSD 4 OSD 5 Load cell connection Pin 1 Pin 2 Screen -Exc. -Signal +Signal +Exc. Supply voltage 0 VDC 24 VDC Note: R3 = underload is used in parallel with the signal overload.
Page 18 OSD 5 Information and fault indications on the display Abnormal values Pin 1 For example: Payload = 3000 kg Value is less than minus payload/4 Value cant be less than -750 kg Abnormal values Pin 2 Value is less than minus payload/4...
Page 19 Perform a new cable calibration in base Trailina Cable weight error and top. See chapter compensation weight error "OSD 5 Trailing Cable Compensation". More than 500 kg. Compensation error More than 10 kg/m. Compensation error Compensation more than three times on weight compensation.
Page 20: Debug Information
OSD 5 Debug information Use this to get important information from the OSD 5. This is for troubleshooting or for viewing current system parameters. In normal operation. Press "Cal" then "SYS" is shown Press "Load" it shows = X3 Weight.
Page 21: Circuit Diagram Industrial Lift Relay Control
OSD 5 Circuit diagram industrial lift relay control OSD 5 Circuit diagram industrial lift ALC II – 17 –...
Page 22: Circuit Diagram Construction Hoist Relay Control
OSD 5 Circuit diagram construction hoist relay control OSD 5 Circuit diagram construction hoist ALC II – 18 –...
Page 23: Signs
OSD 5 Signs – 19 –...
Page 24 Pictures are illustrative only and do not necessarily show the configuration of products on the market at a given point in time. Products must be used in conformity with safe practice and applicable statutes, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice. Copyright © 2018 Alimak Group AB. All rights reserved. Alimak and Scando...