1. Manuals
  2. Brands
  3. Kässbohrer Manuals
  4. Industrial Equipment
  5. TIPPER Series
  6. User manual

Kässbohrer TIPPER Series User Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading

Related Manuals for Kässbohrer TIPPER Series

Summary of Contents for Kässbohrer TIPPER Series

  • Page 2: Table Of Contents

    I I n n d d e e x x 1. GENERAL INFORMATION AND SAFETY INSTRUCTIONS 1.1. About the User Manual ..............7 1.2. Meanings of Symbols Used in User Manual......7 1.3. Personal Protective Equipments..........8 1.4. Terms of Use and Safety Information ........9 2.
  • Page 3 3.7.3. Hubodometer..............30 3.8. Tires..................30 3.9. Spare Wheel Holder ..............31 3.9.1. Crane Type Spare Wheel Holder........31 3.9.2. Swedish Type Spare Wheel Holder........32 3.10. Mudguards................33 3.11. Wheel Chock ................33 3.11.1. Pin Type Wheel Chock Holder........33 3.12. Boxes and Storage Units ............34 3.12.1. Plastic Toolbox..............34 3.12.2.
  • Page 4 4.7.7. Lifting the Tub with Remote Control Device ....50 4.7.8. Lowering the Tub with Remote Control Device ....50 4.8. Tarpaulin ..................51 4.8.1. Rolling Aluminum Pipe ............51 4.8.2. Automatic Tarpaulin............52 4.8.3. Mechanical Tarpaulin............54 4.9. Hydraulic Piston...............55 4.9.1. Hydraulic System Connection Points........55 4.9.2.
  • Page 5 7.7.1. Safety Regulations ............69 7.7.2. Spare Tire Replacement ............70 7.7.3. Yay Yüklü Park Freni Acil Durum Çözme Butonunun Aktive Edilmesi..............71 7.7.4. Brake System ..............71...
  • Page 6 FOREWORD First of all, thank you for choosing us for your new vehicle investment. Your vehicle is manufactured with the latest production technologies to the highest quality standards and equipped with the best safety and efficiency features. You can find detailed information about the accessories, equipment and hardware that might be in your vehicle in this manual.

  • Page 7: General Information And Safety Instructions

    1. GENERAL INFORMATION AND • Exceeding of the maximum vehicle SAFETY INSTRUCTIONS speed 1.1. About the User Manual • Exceeding the permissible length, width and height The usage and operation information given in this manual is prepared to make • Unapproved parts like tires, acces- sure the vehicle is used in compliance sories, spare parts and etc.

  • Page 8: Personal Protective Equipments

    The information specified by It is obligatory to use approp- this warning symbol is very riate personal protective important for health and hu- equipment during man safety. When the given in- operations. formation is ignored, serious damage, injuries and even Long hair is particularly dan- death may occur.

  • Page 9: Terms Of Use And Safety Information

    To prevent possible accidents and envi- When working around the ve- ronmental pollution, follow the operating hicle, a lightweight helmet instructions and binding regulations. approved by an accredited institution should be worn. • Pay attention to the safety and warning signs placed on your Protective Ear Plugs vehicle.

  • Page 10: Main Informations

    2. MAIN INFORMATIONS 2.2. Brake Data Plate There is a brake data plate (2) on the ve- There are vehicle identification stickers hicle which is equipped with an EBS on the vehicle. system. You may see this information on this plate;...
  • Page 11 quality standards. It is necessary to per- It is necessary to keep the warranty, al- form the maintenance to ensure our ways operating and maintenance man- products always operate in the most effi- ual available on the vehicle to allow cient manner in compliance with our lat- authorized service performing the servic- directives...

  • Page 12: Trailer Running Gear And Usage Instructions

    3. TRAILER RUNNING GEAR AND USAGE INSTRUCTIONS 1- 2 Brake/Electric Connections Service Line: Pneumatically air hose which will feeds the brake line. 3 Hydraulic Control Unit Supply Line: Pneumatically air hose 4 King pin which will feeds the air tanks and trailer 5 Wheel Chocks According to the type of vehicle, your ve- hicle can be equipped with one or two...
  • Page 13 If your vehicle is equipped with 2 different types of coup- lings, you must use only one type at the same time. When couplings mounting/demounting, parking brake of the truck and trailer must be engaged. Palm coupling with a test point If the brake parameters are modified, your vehicle's brake 3.1.1.1.
  • Page 14 • • First demount the supply line red Be sure that couplings are matched (2). correctly. • 3.1.1.4. Demounting of C (UK) Demount the service line yellow (1). Couplings • Slightly slide plastic covers to the • Push the latch from front to back lower side and close the plastic side on the C couplings and covers.

  • Page 15: Compressed Air Tanks

    3.1.2. Compressed Air Tanks The water in the compressed air tank can cause corrosion Pressured air can be stored in the air problems and affect the func- tanks. tionality of the brake system. The quantities and capacities of the air The frozen water in the pneu- tanks can be changed according to your matic lines can cause the fai-...

  • Page 16: Roll Stability Support (Rss)

    • If you drive without EBS con- Drive only with an approved and nectors or if there is a prob- well-operating EBS plug connection lem on the EBS system, the in accordance with regulations. brake system will not be wor- •...

  • Page 17: Prev (Park Release Emergency Valve)

    The RSS optimizes driving When you are driving the trai- characteristics and in emer- lers, the red button must be gencies may help to prevent pushed position and the black accidents. But cannot comple- button pulled tely guarantee. position. 3.1.5. PREV (Park Release Emergency 3.1.5.1.

  • Page 18: Brake Chambers

    3.1.6.1. Manually Deactivation of The service brake is not sui- Parking Brake Spring table for braking of the semi- trailer permanently. During The Parking brake spring may be deacti- longer waiting periods, the se- vated manually in emergency situations. mi-trailer must be secured with a spring-loaded park bra- ke and with wheel chocks.

  • Page 19: Suspension System

    • On some brake chambers Close the plastic cover on the brake used in vehicles, the emer- chamber. gency release screw is lo-ca- Brake chamber will be activated after ted in its socket (1) behind the this operation. brake chamber, not in its soc- ket (4) next to it.

  • Page 20: Auto Reset

    Higher driving height 3.2.2. Auto Reset The auto reset lever can be controlled by ECAS control panel the same method as 3.2.1. manual sus- 3.2.4. Manometer (Axle Load pension control lever. When the EBS Indicator) socket is mounted and driving at a speed defined by the producer, the lever will set The manometer which will show the axle the driving height automatically.

  • Page 21: Electrical System

    connections are made according to ISO 12098. Open the protection cover and mount the sockets regularly. You may find extra information about the pins function in below. Smartboard If your Smartboard includes the battery, you may use some control even if the truck is not connected.

  • Page 22: 2X7 Pin Socket

    Supply line Left indicator Brake light Empty Right indicator Axle lifting Right taillight Ground Empty Empty 3.3.2. 2x7 Pin Socket This system provides electricity for the electrical system on the vehicle like stop lamps, signal lamps etc. 2x7 pin socket pin connections are made suitable for 24S ISO 3731 and 24N ISO 1185 norm.

  • Page 23: Light System

    Please be careful with the co- black socket on the truck will lor of the sockets. The black be connected to the black soc- socket is suitable for ISO 1185 ket on the trailer and the white and the white socket is suitab- socket on the truck will be le for ISO 3731.

  • Page 24: King Pin

    If you add or remove any lamps on the vehicle, your ve- hicle may be non-suitable for regulations. Vehicles with LED electrical systems consume very low energy. For this reason, alt- hough there is no problem in the system, it may cause the failure lamp to come on in old tractors.
  • Page 25 In all conditions, secure the semi-trailer against tipping with correctly positioned wheel wedges. If the vehicle is not properly secured, the lan- ding gear or the vehicle may be damaged. If the loading / unloading ope- ration is performed while se- mi-trailer is not paired with the tractor, the front or rear of the vehicle may raise.

  • Page 26: Aluminum Landing Gear

    Landing gear view Optionally, an aluminum landing gear • can be supplied. Grab the landing gear and lift it up. Before you start to drive ope- rations, make sure that the landing gear is turned off (hig- hest position). 3.5.2. Aluminum Landing Gear Optionally, your vehicle may have an alu- minum landing gear.

  • Page 27: Semi-Trailer Axle System

    underrun protection is lifted, return the pins to the locking position (2). After making sure that both pins are locked securely, you may release the side underrun protection. If the underrun protection is not fixed properly, it may fall and cause injury. Side Underrun Protection Lowering The Underrun Protection: Lift the underrun protection slightly up-...

  • Page 28: Self-Steering Axles

    will be locked automatically when you For more information about engage reversing gear. the axles, please check the axle's user manual which was If you want to lock axles manually, make delivered with your vehicle. sure that the steering axle is in a straight position and close the valve (1) or turn If the axles are used other the button to the off position.

  • Page 29: Axle Lifting

    possible to manually lower/raise the axle When the self-steering axle is with a spring loaded button to be in- locked manually, the axle will stalled in the tractor cabin. For this func- not be unlocked automatically. tion, your tractor must be adjusted It must be unlocked manually.

  • Page 30: Hubodometer

    road or mixed-use. Please choose the There might be a pinching risk correct type of tires according to the road during the axle lifting or conditions that you will use the vehicle. lowering. Choose the low decibel as soon as pos- sible version.

  • Page 31: Spare Wheel Holder

    In some countries, M +S (Mud Make sure that you put the ne- and Snow) or 3PMSF (3 Peak cessary warning signs and ta- Snowflake) labelled stickers safety precautions can be mandatory according during the tire change. to season. Please observe the regulations and rules.

  • Page 32: Swedish Type Spare Wheel Holder

    • • Lift the tire upwards by turning the After loosening the nuts, slide the handwheel (3) clockwise. spare wheel from the stopping pins and take it. • Turn the lever (3) clockwise and the tire will be lifted. • Mount the screws (2) and fix the tire.

  • Page 33: Mudguards

    • The vehicle must be secured Then lift the holder with the arm and with wheel chocks when par- install the top retaining ring to the ked on a slope area, during hook. the loading and unloading • Push the spare wheel lowering arm operations or when parked into the slot, firstly insert the hook without a tractor.

  • Page 34: Boxes And Storage Units

    3.12. Boxes and Storage Units • First remove/ slide the lock’s cover (1). Be sure that the boxes and storage units are properly clo- • Switch the key and unlock the lock- sed and that the materials in- ing mechanism. side of these storage units are fixed properly before driving.

  • Page 35: Water Tank

    • Please be careful about the Close the latches and lock the hygienic rules and regula- cover. tions. The wastewater must be disposed of in accordance with the regulations of the country that you will be in. The water in the water tank should not be drunk.

  • Page 36: Bumper

    • Store the locking pin and the When you want to lower the document box cover properly. bumper, you should unlock the lock- Otherwise, it might be lost. ing mechanism, lower the bumper clockwise as shown in the figure and lock the mechanism to com- plete the procedure.

  • Page 37: External Ladder

    3.14.2. External Ladder The tipper is also equipped with an ex- ternal ladder for accesing to the tub. The ladder is stored on the mudguards. External ladder In order to take out the external ladder; Pull the pins out Access ladder 37 / 73...

  • Page 38: Upperstructure Components And Use

    4. UPPERSTRUCTURE • Grain Door COMPONENTS AND USE 4.1. Overview of the trailers upper structure components Your vehicle has a self-supporting upper structure consisting of modular parts and mostly made from aluminum or steel sheets depending on your choice. 4.2. Body 4.2.1.

  • Page 39: Tightening Locks

    Top-hung hydraulic rear door Location of tightening locks 4.4.2. Mechanical Rear Door Your vehicle may have mechanical rear door optionally. Door opens by itself when the tub is lifted. The opening angle of the door raises if double hinged rear door option is selected.
  • Page 40 Please check there are no- body in front of the vehicle and behind rear doors. Mortal injuries might occur in these situation. Closing Rear Door Select the control unit with “Control Se- lection” button (1) as shown in the picture. Opening Rear Door Turn the hydraulic valves to the position that will point right hand side due to driv-...
  • Page 41 Please check there are no- body in front of the vehicle and behind rear doors. Mortal injuries might occur in these situation. 4.4.3.2. Controlling by remote control device; First, loosen and open the tightening locks which blocks the rear door. You can open the door with pressing “rear door”...

  • Page 42: Combi (Combined) Rear Door

    • 4.Grain Cover Handle • 5.Grain Cover • 6.Locking Pipe 4.4.4.1. Top-hung Rear Door Guide Top-hung combined door opening Tightening locks (1) must open when rear door wanted to open upwards. 4.4.4. Combi (Combined) Rear Door Agricultural tipper vehicles combines the function of the classic top-hung rear door with the function of the leaf door.
  • Page 43 Loosening tightening locks Door is opened when body started to lift. Door lock pin Pull the lock holder to the direction (2) that shown in the picture and leave it in the position that doesn’t block (3) the door handle. Opening of top-hung combined door 4.4.4.2.

  • Page 44: Grain Door

    Pull the door handle to you. Pulling door handle Right leaf door opens first, then left leaf Door fixing handle location opens. Door fixing handle 4.4.5. Grain Door Grain door is small discharging door lo- cated on rear panels. Rear panels can be equipped with grain doors depending on your vehicle.

  • Page 45: Grain Bag

    Grain door handle is tightened by turning it clockwise (3). Grain Door 4.4.5.2. Closing Grain Door 4.4.5.1. Opening Grain Door Grain door handle is loosened by turning Grain door handle is loosened by turning it counterclockwise (1). it counterclockwise (1). Pull the lever to the direction that shown in the picture (2), grain door will be Pull the lever to the direction that shown...

  • Page 46: Walking Platform And Access Ladder

    Release the clutch pedal once the PTO is activated. There are 1 or 2 units of grain bag hold- ers that located on the chassis in order to store them. Pressing the joystick in the direction of the arrow 4.6. Walking Platform and Access Ladder Walking platform comes with aluminum side pipe tarpaulin.

  • Page 47: Lowering The Tub With Joystick

    (C). At this position, the hydraulic piston will be activated and lift the tipper. When it reaches to topmost position, it will be stopped by the bucket stop. How- ever, the PTO will keep running. Move the lifting/lowering lever in the di- rection indicated by the yellow sign to stop the PTO (A).

  • Page 48: Lifting The Tub With Switch

    Pushing the lifting button Pushing the joystick in the direction of the red arrow The lifting button is kept pressed until the load is unloaded. 4.7.4. Lowering the Tub with Switch The clutch pedal is pressed. With the clutch pedal pressed, the PTO switch is moved to off position.

  • Page 49: Lifting The Tub With Remote Control Device

    Once the lowering operation has been completed, the lowering button is turned off. The same procedure is followed at the next lowering and lifting. 4.7.5. Lifting the Tub with Remote Control Device Select the remote control device with turning the “Control Selection” (1) key that will point the remote control device in order to control the tub with it.

  • Page 50: Lifting The Tub With Remote Control Device

    The tub is lifted by pushing “front cylin- der” (2) button on the remote control device. Lowering the tub with pushing front cylinder button on the remote control device 4.7.7. Lifting the Tub with Remote Control Device Select the remote control device with turning the “Control Selection”...

  • Page 51: Tarpaulin

    The tub is lowered by pushing “front cyl- inder” (1) button on remote control device. Figure 1 Tensioning chain should be attached be- fore closing the tarpaulin as shown in the figure 2. Lowering the tub with pushing front cylinder button on the remote control device 4.8.

  • Page 52: Automatic Tarpaulin

    Attach the ropes to hooks with using the rod. Figure 3 Tarpaulin must be fixed to hooks which riveted to the tub after closed completely as shown in the figure 4. Apply the in- structions reversed for opening the tarpaulin. 4.8.2.
  • Page 53 4.8.2.1. Opening the Tarpaulin Please check if there is any object to block tarpaulin movement. Turn the key to the I position (1) on the control unit. Turning the control unit on Open the tarpaulin by turning the key Opening the tarpaulin with the remote control device shown in the picture to the UNCOVER position (2) or by pressing the [B] button Note: The control unit has an automatic...

  • Page 54: Mechanical Tarpaulin

    Turn the key to the 0 position (3) on the control unit. Turning the control unit on Close the tarpaulin by turning the key shown in the picture to the COVER posi- tion (3) or by pressing the [A] button on Turning control unit off the remote control.

  • Page 55: Hydraulic Piston

    Using of hand crank Using of hand crank Once the operation has been completed, Position the rotation rod in the support block the rod again. and tension the tarpaulin. Check that the tarpaulin clamping hooks Insert the snap pin in the support. are positioned correctly in their hooks and fasten and safety cables or elastic If automatic closure is not present, man-...

  • Page 56: Pump - Pto Connection

    Pump – PTO connection Two way hydraulic rear pump • Main Transmission The two way hydraulic gear pump is not pre-defined as rotating right or left. The • Auxiliary Transmission (Connected) pump can be operated with right-hand rotation (clockwise) or left-hand rotation •...

  • Page 57: Use Of Telescopic Cylinder

    tank. This leads to overheating and • The filters should be checked cavitation in the pump which results periodically. in a drop in the efficiency and serv- Oil Warning Hole ice life of the pump. The oil warning hole on the cover of the •...
  • Page 58 are perpendicular. Because the cyl- • The operating temperature of the oil inder does not work properly when in the system is between 35 - 55°C. tightened; stage misalignment and • deformation of the pipe and oil leak- The minimum operating tempera- age occur over time.
  • Page 59 • • The engine speed of the vehicle The connection points should be should not be increased excessively greased at regular intervals. during the operation of the cylinder; These warnings are intended it might damage the cylinder for safety of you and your pro- significantly.

  • Page 60: Transportation Process

    5. TRANSPORTATION PROCESS does not contain any dust and contaminant. 5.1. Pre-Driving Checks • Lower the height of the rear suspen- • Make sure that all necessary docu- sion airbags of the tractor until it can mentation is available at the vehicle be inserted in the king pin section of the semi-trailer.

  • Page 61: Loading - Unloading Operations

    parking brake after checking the To ensure that that the king brake drum. Never apply the parking pin is locked properly, engage brake when the brake drums are the first gear of the tractor, very hot. (The drum may crack.) and press the gas pedal, when you are slowly releasing the •...

  • Page 62: Cautions During The Parking And Stopping

    • • The suspension of the vehicle may Distribute any load as low as possi- be raised during the loading/ un- ble on the loading floor. The load's loading process. Because of this center of gravity must always be reason, the vehicle height may be above the vehicle's centerline.

  • Page 63: Wheel Chocks

    5.6.2. Wheel Chocks battery indicates that this product should not be disposed of. Keep the wheel chocks in their place and place them under the wheels during parking. Do not forget to remove the wheel chocks before setting off. Health and Safety •...
  • Page 64 or soil. This is against the legislation of If you carry dangerous chemicals in all countries. your vehicle; This rule also applies to empty contain- In case of an accident or emergency that ers in contact with oil, chemical materi- may occur during transportation, act in als, and waste of cleaning cloths.

  • Page 65: Loading And Load Security

    6. LOADING AND LOAD SECURITY • Comply all national/international laws, rules, and regulations about 6.1. Loading – Unloading Operations loading and occupational safety. Accident hazards arising from 6.2. Loading loading and unloading and load securing process perfor- • The load must be secured so that it med not professionally.

  • Page 66: Load Security

    distributed evenly on the load car- riage surface and the calculations are done accordingly. Thus, the load up to the maximum carrying ca- pacity of your vehicle must be dis- tributed to ensure that equal weights are at the unit areas over the utilized carriage area.

  • Page 67: Load Distribution And Load Limits Of Tractor Semi-Trailer Combination

    D- Driving characteristic change limit The axle loads of the tractor/semi-trailer combination may vary in a broad range 6.4. Load Distribution and Load in relation to the various loading condi- Limits of Tractor Semi-trailer tions. Comply with the permissible axle Combination loads specified in the operation manual or the axle manufacturer's manual.

  • Page 68: Inspection And Maintenance

    7. INSPECTION AND MAINTENANCE After the ferry operation, when muddy or salty roads are 7.1. Safety Instructions used, when it is parked at the seaside for a long time, or There is a risk of accident that when it meets a corrosive may arise in terms of a vehicle substance (salt, chemical li- that is not built or built insuffi-...

  • Page 69: Important Warning

    7.6. Important Warning! company, and all responsibility in this regard belongs to the buyer. • Check the lining thickness periodi- cally. If the lining thickness has fall- 7.7. Trouble Shooting en below half, more frequent checks must be made and the lining must 7.7.1.

  • Page 70: Spare Tire Replacement

    In cold weather, ice may form Take the damaged wheel off on the floor. Care should be the axle, grab the wheel only taken while walking. by the right and left cheeks, never remove it by holding the top or bottom. For the repair process of the malfunctioning product, fol- low the instructions given by...

  • Page 71: Yay Yüklü Park Freni Acil Durum Çözme Butonunun Aktive Edilmesi

    Follow all maintenance ins- tructions, including those of the manufacturer of the vehic- le parts, and always keep the- instructions your vehicle. The manufacturer cannot be held responsible for wear and defects caused by excessive force, or for malfunctions cau- sed by unauthorized modifica- tions.
  • Page 72 Follow all maintenance ins- The manufacturer cannot be tructions, including those of held responsible for wear and the manufacturer of the vehic- defects caused by excessive le parts, and always keep the- force, or for malfunctions cau- instructions your sed by unauthorized modifica- vehicle.

Table of Contents