Aeroflex IFR 6000 Maintenance Manual
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Aeroflex IFR 6000 Maintenance Manual

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PRELIMINARY
XPDR/DME/TCAS
ADS-B/TIS/TIS-B
Test Set
IFR 6000
Maintenance Manual
1002-5 8 0 0 -400

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  • Page 1 PRELIMINARY XPDR/DME/TCAS ADS-B/TIS/TIS-B Test Set IFR 6000 Maintenance Manual 1002-5 8 0 0 -400...
  • Page 2 MAINTENANCE MANUAL XPDR/DME/TCAS/ADS-B/TIS/TIS-B TEST SET IFR 6000 P U B L I S H E D B Y A e r o f l e x C O P Y R I G H T © A e r o f l e x 2 0 0 6 A l l r i g h t s r e s e r v e d .
  • Page 3 MAINT EN ANCE MANUAL I FR 6000...
  • Page 4 MAINT EN ANCE MANUAL I FR 6000 FOR QUALIFIED SERVICE PERSONNEL ONLY...
  • Page 5 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K .
  • Page 6 MAINT EN ANCE MANUAL I FR 6000 C a b l e S t a t e m e n t s : F o r c o n t i n u e d E M C c o m p l i a n c e , a l l e x t e r n a l c a b l e s m u s t b e d o u b l e s h i e l d e d . F o r c o n t i n u e d E M C c o m p l i a n c e , a l l e x t e r n a l c a b l e s m u s t b e 3 m e t e r s o r l e s s i n l e n g t h .
  • Page 7 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K .
  • Page 8 MAINT EN ANCE MANUAL I FR 6000 SAFETY FIRST: TO ALL OPERATIONS PERSO NNEL R E F E R A L L S E R V I C I N G O F U N I T T O Q U A L I F I E D T E C H N I C A L P E R S O N N E L . T H I S U N I T C O N T A I N S N O O P E R A T O R S E R V I C E A B L E P A R T S .
  • Page 9 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K .
  • Page 10 MAINT EN ANCE MANUAL I FR 6000 TABLE OF CONTENTS T i t l e C h a p t e r / S e c t i o n T i t l e P a g e C o p y r i g h t P a g e F o r Q u a l i f i e d S e r v i c e P e r s o n n e l O n l y P a g e S t a t e m e n t s S a f e t y P a g e...
  • Page 11 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K . T A B L E O F C O N T E N T S P a g e 2 A u g 1 / 0 6...
  • Page 12 MAINT EN ANCE MANUAL I FR 6000 INTRODUCTION T h i s m a n u a l c o n t a i n s t h e i n f o r m a t i o n n e c e s s a r y t o t e s t a n d r e p a i r t h e I F R 6 0 0 0 . I t i s s t r o n g l y r e c o m m e n d e d t h a t p e r s o n n e l b e t h o r o u g h l y f a m i l i a r w i t h t h e c o n t e n t s o f t h i s m a n u a l b e f o r e a t t e m p t i n g t o p e r f o r m m a i n t e n a n c e o n t h i s e q u i p m e n t .
  • Page 13 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K . I N T R O D U C T I O N P a g e 2 A u g 1 / 0 6...
  • Page 14 MAINT EN ANCE MANUAL I FR 6000 CHAPTER TWO IFR 6000 NAV/CO MM TEST SET MAINTENANCE MANUAL TABLE OF CONTENTS T i t l e C h a p t e r / S e c t i o n / S u b j e c t...
  • Page 15 MAINT EN ANCE MANUAL I FR 6000 T i t l e C h a p t e r / S e c t i o n / S u b j e c t P a g e V e r i f i c a t i o n ( c o n t ) ( 1 9 ) X P D R M e a s u r e m e n t , R e p l y A c c u r a c y , M o d e S 2 - 2 - 3 ( 2 0 ) A l t i t u d e E n c o d e r...
  • Page 16 MAINT EN ANCE MANUAL I FR 6000 T i t l e C h a p t e r / S e c t i o n / S u b j e c t P a g e R e a s s e m b l y ( c o n t ) P r o c e d u r e s 2 - 3 - 2 ( 1 )
  • Page 17 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K . 2 - T A B L E O F C O N T E N T S P a g e 4 A u g 1 / 0 6...

  • Page 18: Table Of Contents

    MAINT EN ANCE MANUAL I FR 6000 LIST OF ILLUSTRATIONS T i t l e C h a p t e r / S e c t i o n / S u b j e c t P a g e P o w e r S u p p l y P C B A s s e m b l y B l o c k D i a g r a m 2 - 2 - 1 M u l t i - F u n c t i o n P C B A s s e m b l y B l o c k D i a g r a m...
  • Page 19 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K . 2 - L I S T O F I L L U S T R A T I O N S / T A B L E S P a g e 2 A u g 1 / 0 6...
  • Page 20 MAINT EN ANCE MANUAL I FR 6000 SECTION 1 - SERVICING 1 . P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e s C o n t a i n s r o u t i n e m a i n t e n a n c e i n s t r u c t i o n s f o r c l e a n i n g a n d i n s p e c t i n g t h e T e s t S e t .
  • Page 21 MAINT EN ANCE MANUAL I FR 6000 C . V i s u a l I n s p e c t i o n S T E P P R O C E D U R E 1 . I n s p e c t C h a s s i s f o r : T i g h t n e s s o f s u b - a s s e m b l i e s a n d c h a s s i s m o u n t e d c o n n e c t o r s .
  • Page 22 MAINT EN ANCE MANUAL I FR 6000 SECTION 2 - TROUBLESHOOTING 1 . T h e o r y o f O p e r a t i o n A . P o w e r S u p p l y P C B A s s y T h e P o w e r S u p p l y P C B A s s y i s r e s p o n s i b l e f o r s u p p l y i n g p o w e r t o t h e i n t e r n a l m o d u l e s f o r o p e r a t i o n a n d f o r c h a r g i n g t h e i n t e r n a l b a t t e r i e s .
  • Page 23 MAINT EN ANCE MANUAL I FR 6000 ( 3 ) S o u r c e S e l e c t C i r c u i t r y T h e s o u r c e s e l e c t c i r c u i t r y i s d e s i g n e d t o b e a l o w - l o s s s w i t c h t h a t s e l e c t s t h e a p p r o p r i a t e s o u r c e w h e n t h e o u t p u t o f t h e O N / O F F c i r c u i t r y i s h i g h .
  • Page 24 MAINT EN ANCE MANUAL I FR 6000 5 V CONVERTER 1 A TYPICAL 11 TO 32 Vdc 10 Vdc EXT_DC_IN +5 V INPUT FUSE CONVERTER CROWBAR CONT CONT 3.3 V CONVERTER 1 A TYPICAL PWR_ON_OFF CHARGE +3.3 V INPUT, OUTPUT AND SOURCE CHARGE SUPERVISOR SELECT...
  • Page 25 MAINT EN ANCE MANUAL I FR 6000 F O L D O U T ( D r a w i n g t o b e r e l e a s e d s o o n ) 2 - 2 - 1 P a g e 4 A u g 1 / 0 6...
  • Page 26 MAINT EN ANCE MANUAL I FR 6000 B . M u l t i - F u n c t i o n P C B A s s y ( I n f o r m a t i o n t o b e r e l e a s e d s o o n ) 2 - 2 - 1 P a g e 5 A u g 1 / 0 6...
  • Page 27 MAINT EN ANCE MANUAL I FR 6000 C . P r o c e s s o r P C B A s s y T h e P r o c e s s o r P C B A s s y c o n t a i n s t h e p r o c e s s o r , F L A S H , N V R A M , S e r i a l P o r t s a n d a n i n t e r f a c e b u s f o r c o n t r o l l i n g t h e T e s t S e t .
  • Page 28 MAINT EN ANCE MANUAL I FR 6000 ( 3 ) E x t e r n a l M e m o r y ( N V R A M ) T h e r e i s 2 5 6 k x 3 2 o f N V R A M o n t h e C P U b o a r d . I t i s a c c e s s i b l e a s b y t e s , w o r d s a n d l o n g w o r d s ( 3 2 b i t ) .
  • Page 29 MAINT EN ANCE MANUAL I FR 6000 D . R F A s s y ( I n f o r m a t i o n t o b e r e l e a s e d s o o n ) 2 - 2 - 1 P a g e 8 A u g 1 / 0 6...
  • Page 30 MAINT EN ANCE MANUAL I FR 6000 2 . T r o u b l e s h o o t i n g P r o c e d u r e s A . G u i d e l i n e s T r o u b l e s h o o t i n g i s d i v i d e d i n t o a S y m p t o m I n d e x a n d a T r o u b l e s h o o t i n g T a b l e .
  • Page 31 MAINT EN ANCE MANUAL I FR 6000 B . P r e c a u t i o n s ( 1 ) S a f e t y W A R N I N G : R E M O V E A L L J E W E L R Y O R O T H E R C O S M E T I C A P P A R E L B E F O R E P E R F O R M I N G A N Y T R O U B L E S H O O T I N G I N V O L V I N G L I V E C I R C U I T S .
  • Page 32 MAINT EN ANCE MANUAL I FR 6000 SYMPTO M INDEX S Y M P T O M D E S C R I P T I O N P A G E E x t e r n a l D C P o w e r S u p p l y f a i l u r e P O W E R I n d i c a t o r d o e s n o t l i g h t C H A R G E I n d i c a t o r d o e s n o t l i g h t B l o w s F u s e s...
  • Page 33 MAINT EN ANCE MANUAL I FR 6000 TROUBLESHOOTING TABLE N O T E : T h e T r o u b l e s h o o t i n g T a b l e l i s t s c o m m o n m a l f u n c t i o n s f o u n d d u r i n g n o r m a l o p e r a t i o n o r m a i n t e n a n c e o f t h e T e s t S e t o r c o m p o n e n t s .
  • Page 34 MAINT EN ANCE MANUAL I FR 6000 3 . C a l i b r a t i o n / V e r i f i c a t i o n A . G e n e r a l V E R I F I C A T I O N P R O C E D U R E P A G E Self Test..................................
  • Page 35 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K . 2 - 2 - 3 P a g e 2 A u g 1 / 0 6...
  • Page 36 MAINT EN ANCE MANUAL I FR 6000 ( 1 ) C a l i b r a t i o n / V e r i f i c a t i o n S c h e d u l e T h e C a l i b r a t i o n / V e r i f i c a t i o n P r o c e d u r e s s h o u l d b e p e r f o r m e d a s a r e s u l t o f o n e o r m o r e o f t h e f o l l o w i n g c o n d i t i o n s : F a i l u r e t o M e e t S p e c i f i c a t i o n s...

  • Page 37: Self Test

    MAINT EN ANCE MANUAL I FR 6000 D . V e r i f i c a t i o n ( 1 ) S e l f T e s t T E S T E Q U I P M E N T : N o n e V E R I F I C A T I O N F A I L U R E : I f a n y s t e p i n t h i s p r o c e d u r e f a i l s o r i s o u t o f t o l e r a n c e ,...

  • Page 38: Vswr At Ant And Rf I/O Ports

    MAINT EN ANCE MANUAL I FR 6000 ( 2 ) V S W R a t A N T a n d R F I / O P o r t s T E S T E Q U I P M E N T : S p e c t r u m A n a l yze r V S W R B r i d g e V E R I F I C A T I O N F A I L U R E :...

  • Page 39: Output Frequency Accuracy

    MAINT EN ANCE MANUAL I FR 6000 ( 3 ) O u t p u t F r e q u e n c y A c c u r a c y T E S T E Q U I P M E N T : F r e q u e n c y C o u n t e r V E R I F I C A T I O N F A I L U R E : I f a n y s t e p i n t h i s p r o c e d u r e f a i l s o r i s o u t o f t o l e r a n c e ,...

  • Page 40: Output Level Accuracy (Ant Port)

    MAINT EN ANCE MANUAL I FR 6000 ( 4 ) O u t p u t L e v e l A c c u r a c y ( A N T P o r t ) T E S T E Q U I P M E N T : P o we r Me t e r P o we r S e n s o r Me a s u r i n g R e c e i ve r...

  • Page 41: Output Level Accuracy (Rf I/O Port)

    MAINT EN ANCE MANUAL I FR 6000 ( 5 ) O u t p u t L e v e l A c c u r a c y ( R F I / O P o r t ) T E S T E Q U I P M E N T : P o we r Me t e r P o we r S e n s o r...

  • Page 42: Dme Reply Pulse Characteristics

    MAINT EN ANCE MANUAL I FR 6000 ( 6 ) D M E R e p l y P u l s e C h a r a c t e r i s t i c s T E S T E Q U I P M E N T : O s c i l l o s c o p e P u l s e D e t e c t o r V E R I F I C A T I O N F A I L U R E :...
  • Page 43 MAINT EN ANCE MANUAL I FR 6000 ( 7 ) D M E R e p l y D e l a y a n d R a n g e T E S T E Q U I P M E N T : O s c i l l o s c o p e A TC - 1 4 0 0 A 6 d B S p l i t t e r...
  • Page 44 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 6 . P r e s s t h e D M E K e y t o d i s p l a y t h e D M E s c r e e n . S e t u p t h e U U T a s f o l l o w s : R V L V L : - 3 8 .

  • Page 45: Dme Echo Reply Position And Amplitude

    MAINT EN ANCE MANUAL I FR 6000 ( 8 ) D M E E c h o R e p l y P o s i t i o n a n d A m p l i t u d e T E S T E Q U I P M E N T : O s c i l l o s c o p e A TC - 1 4 0 0 A...
  • Page 46 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 8 . M a k e t h e c o n n e c t i o n a s s h o w n i n F i g u r e 6 . D M E E c h o R e p l y P o s i t i o n a n d A m p l i t u d e T e s t C o n n e c t i o n F i g u r e 6 9 .
  • Page 47 MAINT EN ANCE MANUAL I FR 6000 ( 9 ) D M E R e p l y E f f i c i e n c y T E S T E Q U I P M E N T : F r e q u e n c y C o u n t e r A TC - 1 4 0 0 A V E R I F I C A T I O N F A I L U R E :...
  • Page 48 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E S e t u p t h e U U T a s f o l l o w s : R V L V L : - 6 4 .

  • Page 49: Dme Squitter

    MAINT EN ANCE MANUAL I FR 6000 ( 1 0 ) D M E S q u i t t e r T E S T E Q U I P M E N T : F r e q u e n c y C o u n t e r V E R I F I C A T I O N F A I L U R E : I f a n y s t e p i n t h i s p r o c e d u r e f a i l s o r i s o u t o f t o l e r a n c e , t h i s i n d i c a t e s a f a i l u r e i n t h e T e s t S e t .

  • Page 50: P O W E R S U P P L Y P C B A S S E M B L Y B L O C K D I A G R A M 2

    MAINT EN ANCE MANUAL I FR 6000 ( 1 1 ) D M E M e a s u r e m e n t - I n t e r r o g a t i o n P u l s e T i m i n g T E S T E Q U I P M E N T : A TC - 1 4 0 0 A O s c i l l o s c o p e...
  • Page 51 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 6 . M e a s u r e a n d r e c o r d t h e p u l s e s p a c i n g o f Y c h a n n e l P 1 t o P 2 o n t h e s c o p e . 7 .
  • Page 52 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 1 8 . C h a n g e t h e U U T C H A N : t o 1 7 Y . 1 9 .

  • Page 53: Dme Measurement - Interrogation Prf

    MAINT EN ANCE MANUAL I FR 6000 ( 1 2 ) D M E M e a s u r e m e n t - I n t e r r o g a t i o n P R F T E S T E Q U I P M E N T : A TC - 1 4 0 0 A V E R I F I C A T I O N F A I L U R E :...

  • Page 54: Dme Measurement - Interrogation Frequency

    MAINT EN ANCE MANUAL I FR 6000 ( 1 3 ) D M E M e a s u r e m e n t - I n t e r r o g a t i o n F r e q u e n c y T E S T E Q U I P M E N T : A TC - 1 4 0 0 A F r e q u e n c y C o u n t e r...
  • Page 55 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 1 0 . S e t u p t h e U U T f o r t h e f i r s t l i s t e d f r e q u e n c y b e l o w : U U T C h a n n e l X A T C - 1 4 0 0 F r e q u e n c y ( M H z ) 1 0 2 5...

  • Page 56: Xpdr Pulse Characteristics - Atcrbs

    MAINT EN ANCE MANUAL I FR 6000 ( 1 4 ) X P D R P u l s e C h a r a c t e r i s t i c s - A T C R B S T E S T E Q U I P M E N T : O s c i l l o s c o p e P u l s e D e t e c t o r...
  • Page 57 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 2 1 . U s e t h e S c o p e t o v e r i f y t h e f o l l o w i n g : P u l s e s p a c i n g P 1 - P 3 e q u a l s 8 .

  • Page 58: Xpdr Pulse Characteristics - Mode S

    MAINT EN ANCE MANUAL I FR 6000 ( 1 5 ) X P D R P u l s e C h a r a c t e r i s t i c s – M o d e S T E S T E Q U I P M E N T : O s c i l l o s c o p e P u l s e D e t e c t o r...
  • Page 59 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 1 2 . V e r i f y t h e f o l l o w i n g p u l s e w i d t h s : P 1 e q u a l s 0 .

  • Page 60: Xpdr Interrogation Prf

    MAINT EN ANCE MANUAL I FR 6000 ( 1 6 ) X P D R I n t e r r o g a t i o n P R F T E S T E Q U I P M E N T : F r e q u e n c y C o u n t e r V E R I F I C A T I O N F A I L U R E : I f a n y s t e p i n t h i s p r o c e d u r e f a i l s o r i s o u t o f t o l e r a n c e ,...

  • Page 61: Xpdr Sls Level

    MAINT EN ANCE MANUAL I FR 6000 ( 1 7 ) X P D R S L S L e v e l T E S T E Q U I P M E N T : S p e c t r u m A n a l y z e r V E R I F I C A T I O N F A I L U R E : I f a n y s t e p i n t h i s p r o c e d u r e f a i l s o r i s o u t o f t o l e r a n c e , t h i s i n d i c a t e s a f a i l u r e i n t h e T e s t S e t .
  • Page 62 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 1 8 . P r e s s t h e R U N T E S T S o f t K e y . 1 9 .

  • Page 63: Xpdr Measurement - Reply Accuracy - Atcrbs

    MAINT EN ANCE MANUAL I FR 6000 ( 1 8 ) X P D R M e a s u r e m e n t - R e p l y A c c u r a c y - A T C R B S T E S T E Q U I P M E N T : R F G e n e r a t o r 2 A R B G e n e r a t o r s...
  • Page 64 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 8 . U s e t h e k e y t o h i g h l i g h t t h e A / C F 1 / F 2 S P A C E / W I D T H l i n e a n d p r e s s t h e S E L E C T T E S T S o f t k e y t o d i s p l a y t h e X P D R - A / C S P A C E / W I D T H s c r e e n .
  • Page 65 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 2 1 . C o n n e c t A R B # 1 t o t h e c o m p u t e r U S B p o r t a n d u s i n g t h e I n t u i l i n k s o f t w a r e , s e n d t h e f i l e “...

  • Page 66: Xpdr Measurement - Reply Accuracy - Mode S

    MAINT EN ANCE MANUAL I FR 6000 ( 1 9 ) X P D R M e a s u r e m e n t - R e p l y A c c u r a c y – M o d e S T E S T E Q U I P M E N T : R F G e n e r a t o r 2 A R B G e n e r a t o r s...
  • Page 67 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 1 1 . V e r i f y A R B # 1 a n d A R B # 2 a r e s e t a c c o r d i n g t o t a b l e 1 9 . 1 . 1 2 .
  • Page 68 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 3 1 . W a i t u n t i l t h e U U T r e p l i e s a n d s e l e c t t h e D F 1 1 w a v e f o r m a s a n o u t p u t f r o m v o l a t i l e m e m o r y o n A R B # 2 w h i l e t e s t i s r u n n i n g .

  • Page 69: Altitude Encoder

    MAINT EN ANCE MANUAL I FR 6000 ( 2 0 ) A l t i t u d e E n c o d e r T E S T E Q U I P M E N T : 6 0 0 0 B r e a k o u t B o x W i r e w i t h c l i p s ( j u m p e r ) a n d t w o c r i m p p i n s V E R I F I C A T I O N F A I L U R E :...

  • Page 70: Generate Video

    MAINT EN ANCE MANUAL I FR 6000 ( 2 1 ) G e n e r a t e V i d e o T E S T E Q U I P M E N T : O s c i l l o s c o p e V E R I F I C A T I O N F A I L U R E : I f a n y s t e p i n t h i s p r o c e d u r e f a i l s o r i s o u t o f t o l e r a n c e , t h i s i n d i c a t e s a f a i l u r e i n t h e T e s t S e t .

  • Page 71: Adsb Receive Df17 And Df20 - Squitter Period

    MAINT EN ANCE MANUAL I FR 6000 ( 2 2 ) A D S B R e c e i v e D F 1 7 a n d D F 2 0 – S q u i t t e r P e r i o d T E S T E Q U I P M E N T : R F G e n e r a t o r 2 A R B G e n e r a t o r s...

  • Page 72: D M E E C H O R E P L Y P O S I T I O N A N D A M P L I T U D E T E S T C O N N E C T I O N 2

    MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E V e r i f y t h e R F P O R T s h o w s A N T E N N A . I f n e c e s s a r y , c h a n g e i t t o A N TE N N A a n d s e l e c t B O TTO M A N TE N N A .

  • Page 73: D M E R E P L Y E F F I C I E N C Y T E S T C O N N E C T I O N 2

    MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 1 8 . S e t A R B # 1 t o i n t e r n a l t r i g g e r . 1 9 .
  • Page 74 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 4 1 . V e r i f y t h e A D S - B M O N B D S 0 , 5 s c r e e n s h o w s t h e f o l l o w i n g i n f o r m a t i o n : B D S = : 0 , 6 S U R F A C E P O S .

  • Page 75: Adsb Generate Df17 And Df18 - Squitter Period

    MAINT EN ANCE MANUAL I FR 6000 ( 2 3 ) A D S B G e n e r a t e D F 1 7 a n d D F 1 8 – S q u i t t e r P e r i o d T E S T E Q U I P M E N T : I F R 6 0 0 0 w i t h o p t .

  • Page 76: M O D E S I N T E R R O G A T I O N 2

    MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 1 4 . S e t u p t h e S E T U P - X P D R s c r e e n a s f o l l o w s : B O T T O M A N T : R A N G E 1 0 0 f t .

  • Page 77: T C A S R E P L Y P U L S E C H A R A C T E R I S T I C S T E S T C O N N E C T I O N 2

    MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 3 0 . P r e s s t h e X P D R K e y o n t h e I F R 6 0 0 0 t o r e t u r n t o t h e A D S B M O N t e s t # 1 ( 0 , 5 A I R B O R N E P O S ) .

  • Page 78: Tis Receive

    MAINT EN ANCE MANUAL I FR 6000 ( 2 4 ) T I S R e c e i v e T E S T E Q U I P M E N T : R F G e n e r a t o r 2 A R B G e n e r a t o r s O s c i l l o s c o p e C o m p u t e r w i t h T e r a T e r m P r o a n d I n t u i l i n k s o f t w a r e...
  • Page 79 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 1 2 . V e r i f y t h e f o l l o w i n g f i e l d s a t t h e b o t t o m o f t h e U U T s c r e e n a r e a s f o l l o w s : A D D R = A 9 2 4 9 2 A L T = 3 1 2 0 0 I N F O = 0 4 0 0...

  • Page 80: Tcas Reply Pulse Characteristics

    MAINT EN ANCE MANUAL I FR 6000 ( 2 5 ) T C A S R e p l y P u l s e C h a r a c t e r i s t i c s T E S T E Q U I P M E N T : O s c i l l o s c o p e P u l s e D e t e c t o r...

  • Page 81: R E P L Y M O D E C 2

    MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 9 . P r e s s t h e R U N T E S T S o f t K e y . 50% POINT F1-F2 Pulse Spacing...
  • Page 82 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 1 4 . V e r i f y t h e f o l l o w i n g p u l s e c h a r a c t e r i s t i c s o n t h e s c o p e : P 1 - P 2 e q u a l s 1 .

  • Page 83: Tcas Reply Pulse Amplitudes

    MAINT EN ANCE MANUAL I FR 6000 ( 2 6 ) T C A S R e p l y P u l s e A m p l i t u d e s T E S T E Q U I P M E N T : S p e c t r u m A n a l y z e r V E R I F I C A T I O N F A I L U R E : I f a n y s t e p i n t h i s p r o c e d u r e f a i l s o r i s o u t o f t o l e r a n c e ,...
  • Page 84 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E P r e s s t h e T C A S a n d t h e n t h e S E T U P k e y t o d i s p l a y t h e S E T U P - T C A S s c r e e n . V e r i f y t h e R F P O R T s h o w s A N T E N N A .

  • Page 85: Tcas Squitter Period

    MAINT EN ANCE MANUAL I FR 6000 ( 2 7 ) T C A S S q u i t t e r P e r i o d T E S T E Q U I P M E N T : F r e q u e n c y C o u n t e r V E R I F I C A T I O N F A I L U R E : I f a n y s t e p i n t h i s p r o c e d u r e f a i l s o r i s o u t o f t o l e r a n c e ,...

  • Page 86: Tcas Percent Reply

    MAINT EN ANCE MANUAL I FR 6000 ( 2 8 ) T C A S P e r c e n t R e p l y T E S T E Q U I P M E N T : F r e q u e n c y C o u n t e r I F R 6 0 0 0 V E R I F I C A T I O N F A I L U R E :...
  • Page 87 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 9 . V e r i f y t h e R F P O R T s h o w s A N T E N N A . I f n e c e s s a r y , c h a n g e i t t o A N TE N N A . 1 0 .

  • Page 88: Tcas Reply Delay - Range

    MAINT EN ANCE MANUAL I FR 6000 ( 2 9 ) T C A S R e p l y D e l a y a n d R a n g e T E S T E Q U I P M E N T : O s c i l l o s c o p e I F R 6 0 0 0 6 d B S p l i t t e r...
  • Page 89 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E O n t h e U U T , p r e s s t h e T C A S a n d t h e n t h e S E T U P k e y t o d i s p l a y t h e S E T U P - T C A S s c r e e n .
  • Page 90 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 2 4 . V e r i f y s p a c i n g b e t w e e n t h e f i r s t S P R p u l s e o f i n t e r r o g a t i o n a n d t h e f i r s t p u l s e o f r e p l y ( P 1 ) e q u a l s 1 2 7 .

  • Page 91: Tcas Mode S Reply

    MAINT EN ANCE MANUAL I FR 6000 ( 3 0 ) T C A S M o d e S R e p l y T E S T E Q U I P M E N T : I F R 6 0 0 0 V E R I F I C A T I O N F A I L U R E : I f a n y s t e p i n t h i s p r o c e d u r e f a i l s o r i s o u t o f t o l e r a n c e , t h i s i n d i c a t e s a f a i l u r e i n t h e T e s t S e t .

  • Page 92: T C A S R E P L Y P U L S E A M P L I T U D E S T E S T C O N N E C T I O N 2

    MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 1 0 . S e t u p t h e U U T i n S E T U P - T C A S m e n u a s f o l l o w s : A N T R a n g e : 2 5 0 f t A N T H e i g h t :...

  • Page 93: Tcas Measurement - Interrogation Frequency

    MAINT EN ANCE MANUAL I FR 6000 ( 3 1 ) T C A S M e a s u r e m e n t – I n t e r r o g a t i o n F r e q u e n c y T E S T E Q U I P M E N T : A T C - 1 4 0 0 A F r e q u e n c y C o u n t e r...
  • Page 94 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E O n t h e U U T , p r e s s t h e T C A S a n d t h e n t h e S E T U P k e y t o d i s p l a y t h e S E T U P - T C A S s c r e e n .

  • Page 95: Rf Power Measurement

    MAINT EN ANCE MANUAL I FR 6000 ( 3 2 ) R F P o w e r M e a s u r e m e n t T E S T E Q U I P M E N T : P o w e r M e t e r w / P e a k P o w e r S e n s o r D M E N C o a x i a l 2 0 d B D i r e c t i o n a l C o u p l e r...
  • Page 96 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E S u b t r a c t L o s s ( B 1 ) f r o m L o s s ( A ) a t e a c h f r e q u e n c y a n d r e c o r d a s C F 1 . P u t t h e 1 0 d B a n d 2 0 d B a t t e n u a t o r o n t h e e n d o f t h e c o a x ( F i g u r e 2 3 ) a n d r e p e a t t h e a b o v e s t e p s t o f i n d t h e l o s s d i f f e r e n c e b e t w e e n B 2 a n d A .
  • Page 97 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 6 . C o n n e c t t h e e q u i p m e n t a s s h o w n i n F i g u r e 2 4 . R F P o w e r M e a s u r e m e n t T e s t C o n n e c t i o n 3 F i g u r e 2 4 7 .
  • Page 98 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 1 1 . E n t e r t h e D M E X M I T f r e q u e n c y o f t h e c u r r e n t D M E s e t t i n g i n t o t h e P o w e r M e t e r . 1 2 .
  • Page 99 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 2 2 . S e t t h e U U T a n d t h e D M E t o t h e f i r s t s e t t i n g a s : D M E X M I T A n t e n n a V O R...
  • Page 100 MAINT EN ANCE MANUAL I FR 6000 E . V e r i f i c a t i o n D a t a S h e e t I F R T e s t S e t S / N : D A T E : T E C H N I C I A N : S T E P...
  • Page 101 MAINT EN ANCE MANUAL I FR 6000 S T E P D A T A R E S U L T 1 8 . V e r i f y V S W R : 9 6 2 M H z <...
  • Page 102 MAINT EN ANCE MANUAL I FR 6000 S T E P D A T A R E S U L T 1 8 . V e r i f y l e v e l s : - 4 7 d B m ( ± 1 d B ) - 4 7 d B m _ _ _ _ _ _ _ _ - 5 7 d B m ( ±...
  • Page 103 MAINT EN ANCE MANUAL I FR 6000 S T E P D A T A R E S U L T ( 1 1 ) D M E M e a s u r e m e n t – I n t e r r o g a t i o n P u l s e T i m i n g R e c o r d e d 1 4 0 0 r e a d i n g s : P 1 p u l s e w i d t h : _ _ _ _ _ _ _ _...
  • Page 104 MAINT EN ANCE MANUAL I FR 6000 S T E P D A T A R E S U L T 1 7 . M o d e C P 1 - P 3 s p a c i n g : 2 1 . 0 µ S ( ± 2 5 n S ) _ _ _ _ _ _ _ _ 2 1 .
  • Page 105 MAINT EN ANCE MANUAL I FR 6000 S T E P D A T A R E S U L T ( 1 8 ) X P D R M e a s u r e m e n t – R e p l y A c c u r a c y - A T C R B S 1 6 .
  • Page 106 MAINT EN ANCE MANUAL I FR 6000 S T E P D A T A R E S U L T ( 2 0 ) A l t i t u d e E n c o d e r _ _ _ _ _ _ _ _ ( √...
  • Page 107 MAINT EN ANCE MANUAL I FR 6000 S T E P D A T A R E S U L T ( 2 5 ) T C A S R e p l y P u l s e C h a r a c t e r i s t i c s 1 0 .
  • Page 108 MAINT EN ANCE MANUAL I FR 6000 S T E P D A T A R E S U L T ( 2 8 ) T C A S P e r c e n t R e p l y 1 8 .
  • Page 109 MAINT EN ANCE MANUAL I FR 6000 S T E P D A T A R E S U L T ( 3 2 ) R F P o w e r M e a s u r e m e n t 1 0 .
  • Page 110 MAINT EN ANCE MANUAL I FR 6000 F . C a l i b r a t i o n ( 1 ) T e s t S e t u p P R E R E Q U I S I T E S : S e l f T e s t T EST EQ UIPMENT: Signal G ener ator : IFR 2023...
  • Page 111 MAINT EN ANCE MANUAL I FR 6000 ( 2 ) R T C C a l i b r a t i o n P R E R E Q U I S I T E S : S e l f T e s t T E S T E Q U I P M E N T : N o n e S T E P...
  • Page 112 MAINT EN ANCE MANUAL I FR 6000 ( 3 ) T C X O C a l i b r a t i o n P R E R E Q U I S I T E S : S e l f T e s t T E S T E Q U I P M E N T : F r e q u e n c y C o u n t e r S T E P...
  • Page 113 MAINT EN ANCE MANUAL I FR 6000 ( 4 ) V i d e o C a l i b r a t i o n P R E R E Q U I S I T E S : S e l f T e s t T E S T E Q U I P M E N T : N o n e...
  • Page 114 MAINT EN ANCE MANUAL I FR 6000 ( 5 ) T X L e v e l C a l i b r a t i o n P R E R E Q U I S I T E S : S e l f T e s t T E S T E Q U I P M E N T : M e a s u r i n g R e c e i v e r...
  • Page 115 MAINT EN ANCE MANUAL I FR 6000 ( 6 ) R X L e v e l C a l i b r a t i o n P R E R E Q U I S I T E S : S e l f T e s t T E S T E Q U I P M E N T : S i g n a l G e n e r a t o r...
  • Page 116 MAINT EN ANCE MANUAL I FR 6000 4 . A s s e m b l y D r a w i n g s N U M B E R T I T L E P A G E 5 8 A 1 C o m p o s i t e A s s e m b l y ( 7 0 0 3 - 5 8 4 0 - 0 0 0 ) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 5 8 A 1 A 1...
  • Page 117 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K . 2 - 2 - 4 P a g e 2 A u g 1 / 0 6...
  • Page 118 MAINT EN ANCE MANUAL I FR 6000 (P/O W1J1) (P/0 J1) (W7P1) (A2A3J8) (W6P1) (A2W5P2/A2A3J3) (W3P2/A2A3J8) (W1P1/A1J3) (A3A1J4) (A2W6P2/A2A3J7) (W9P1) (A2W6P1/A3J3) W7 P2/A3A1J2 W6 P2/A3A1J1 (BT1P1/A1J1) (W2P2/A2A3J11) W1 J1 (A2A3J11) (A1J1) (A1J2) (A2W5P1/A3J4) W2 P1/A1J2 W3 P1/A3A1J4 CAUTION: CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD).
  • Page 119 MAINT EN ANCE MANUAL I FR 6000 ( 0 0 0 0 - 5 8 4 0 - 0 0 0 - A ) S y s t e m I n t e r c o n n e c t D i a g r a m ( 5 8 A 1 A 1 ) ( S h e e t 2 o f 2 ) F i g u r e 2 7 2 - 2 - 4...
  • Page 120 MAINT EN ANCE MANUAL I FR 6000 J3 /A2E3 A2J2 /A1J5 A2E2 A2E1 P/O J3 A1J5 J4 /A2E7 P/O J4 CAUTION: CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD). 058M404 ( 7 0 0 5 - 5 8 4 0 - 4 0 0 - A ) R F A s s e m b l y ( 5 8 A 1 A 3 ) F i g u r e 2 8 2 - 2 - 4...
  • Page 121 MAINT EN ANCE MANUAL I FR 6000 ( 7 0 1 0 - 5 8 3 0 - 4 0 0 - B ) R F C o n t r o l l e r P C B A s s e m b l y ( 5 8 A 1 A 3 A 1 ) F i g u r e 2 9 2 - 2 - 4 P a g e 6...
  • Page 122 MTG4 AEROFLEX WICHITA, INC AEROFLEX WICHITA, INC This document contains proprietary This document contains proprietary information of Aeroflex Wichita, INC. information of Aeroflex Wichita, INC. 10200 WEST YORK STREET 10200 WEST YORK STREET and is not to be disclosed, and is not to be disclosed,...
  • Page 123 19 Dout OUTF TCXO_CAL 18 LDAC CAL_DAC_LATCH OUTG REC_GAIN 5 PRE OUTH 17 MODE TLV5608IPW REC_GAIN_B CALIBRATION DAC AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. Title Title Schematic, RF Controller Schematic, RF Controller Size Size Number Number 0000-5830-400 0000-5830-400 Cage Cage...
  • Page 124 ST 9 PIN HDR M XC2C64-7VQ100I REV B RELEASE, W4 - W8 INSTALLED +3.3VD +1.8V 1 IN +1.8V +3.3VD +3.3VD +3.3VD 3 EN 4 BYP AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. TPS78918DBV Title Title Schematic, RF Controller Schematic, RF Controller Size Size Number Number...
  • Page 125 [3,4,5] S_DAT_A RF-A 20 MUXout LATCH_LO2 RF-B 628MHz 630MHz -4dBm MAX 15 DGND LOCK_DET_LO2 628MHZ_LO 100PF ADF4360-7 AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. Title Title Schematic, RF Controller Schematic, RF Controller 8.2NH 8.2NH Size Size Number Number 0000-5830-400 0000-5830-400 Cage...
  • Page 126 [3,4,5] PLL_PWR_DWN CLKB 39.2 220PF 15 S2/SUSPND CLKC CLKD 13 SCLK [6,7] CLKE 12 SDAT [6,7] CY22393FI AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. Title Title Schematic, RF Controller Schematic, RF Controller Size Size Number Number 0000-5830-400 0000-5830-400 Cage Cage 51190...
  • Page 127 ST SMB M 33.2 13 A0 12 A1 11 EN +5VA -1VA +3.3VA 2.43K 1.21K 1.0K 5.62K COMB_VID_OFFSET AD8184R AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. 0.1UF VID_A0 Title Title -5VA Schematic, RF Controller Schematic, RF Controller VID_A1 Size Size Number Number...
  • Page 128 C113 1 n/c MMBT2907A TP15 U21:A ANT_RUN_STOP 3 GND RUN_STOP [7] LMC662AIM 33.2 NC7SZ04M5 +3.3VA -5VA -5VA AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. Title Title Schematic, RF Controller Schematic, RF Controller Size Size Number Number 0000-5830-400 0000-5830-400 Cage Cage 51190...
  • Page 129 55dB total 60MHz RCV IF TO MFB I/O 2V pk-pk (+11dBm) 24dB GAIN 30dB GAIN Full Scale NOMINAL REC ALARM REC LOG VIDEO AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. Title Title Schematic, RF Controller Schematic, RF Controller Size Size Number Number...
  • Page 130 MAINT EN ANCE MANUAL I FR 6000 ( 7 0 1 0 - 5 8 3 0 - 6 0 0 - C ) P C B A s s e m b l y R F C o n v e r t e r ( 5 8 A 1 A 3 A 2 ) F i g u r e 3 0 2 - 2 - 4 P a g e 1 5...
  • Page 131 MTG HOLE AEROFLEX WICHITA, INC AEROFLEX WICHITA, INC This document contains proprietary This document contains proprietary information of Aeroflex Wichita, INC. information of Aeroflex Wichita, INC. 10200 WEST YORK STREET 10200 WEST YORK STREET and is not to be disclosed,...
  • Page 132 +5VA U9:B 10.0K REC_20DBB MMBT3904L 10.0K LM8272MM IRLML6302 LM8272MM CR27 1 n/c U5:A MMSZ4689T1 3 GND GEN_30DBB AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. 10.0K -5VA MMBT3904L NC7SZ04M5 10.0K Title Title R228 SCHEMATIC, RF CONVERTER SCHEMATIC, RF CONVERTER 0.1UF 10.0K Size...
  • Page 133 18dB Gain Nominal @ 0.47 VDC +3.3VA 38.8 dB/V BLM21A601S C111 220PF [2,7,8] PWR_DWN C108 18.2 5.11K 68PF AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. S21 = 24 Title Title 628MHZ_LO ICC = 0.015 SCHEMATIC, RF CONVERTER SCHEMATIC, RF CONVERTER 470PF P1dB = +5dBm Size...
  • Page 134 18.2 220PF 220PF 220PF 220PF 220PF 220PF SGA-2463 220PF 19.8dB gain 20mA, 2.7V HMC307QS16G HMC307QS16G HMC307QS16G AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. Title Title 11.4dB Loss SCHEMATIC, RF CONVERTER SCHEMATIC, RF CONVERTER Size Size Number Number 0000-5830-600 0000-5830-600 Cage Cage...
  • Page 135 SMP1352-079 SMP1352-079 Attenuation: 1 x 5dB .056UH .056UH 1 x 10dB 5.1PF 5.1PF 2 x 20dB 55dB total REC_5DB AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. 220PF Title Title SCHEMATIC, RF CONVERTER SCHEMATIC, RF CONVERTER .01UF Size Size Number Number 0000-5830-600...
  • Page 136 .056UH .056UH 5.1PF 5.1PF 650MHz LPF R106 1.3dB Loss @558Mhz REC_20DBB 3dB @650MHz 220PF 40dB @855Mhz 60dB @990MHz .01UF AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. C137 C127 Title Title REC_FIRST_LO SCHEMATIC, RF CONVERTER SCHEMATIC, RF CONVERTER 220PF SGA-2263 220PF Size...
  • Page 137 7 VDBS C159 R137 REC_GAIN_A 8 CMGN +5VA 0.1UF 10.0K OFST 10 VMAG 3300PF C125 AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. AD8330ARQ 30dB Gain Nominal @ 1.0 VDC 33.3 dB/V Title Title R105 SCHEMATIC, RF CONVERTER SCHEMATIC, RF CONVERTER R128 REC_GAIN_B...
  • Page 138 REC_ALARM [2,6] REC_VIDEO REC_LOG_VIDEO GEN_VIDEO [4] -1VA REC_GAIN_B PWR_DWN [2,3,7] ST 24 PIN 2MM HDR M FROM RF CONTROL BD AEROFLEX WICHITA, INC. AEROFLEX WICHITA, INC. Title Title SCHEMATIC, RF CONVERTER SCHEMATIC, RF CONVERTER Size Size Number Number 0000-5830-600 0000-5830-600...
  • Page 139 MAINT EN ANCE MANUAL I FR 6000 W5 P2/A3J3 W6 P2/A3J7 A4BKLT A4BKLT/A3J1 A4INTFC/A3J2 JTB1 /A3TB1 A4INTFC A3TB1 CAUTION: CONTAINS PARTS AND ASSEMBLIES A1J1/A3J11 SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD). A2U6 A6 P1/A3J4 A3J11 A2U7 058M401 ( 7 0 0 5 - 5 8 4 0 - 1 0 0 - A ) C h a s s i s A s s e m b l y ( 5 8 A 1 A 2 ) F i g u r e 3 1 2 - 2 - 4...
  • Page 140 MAINT EN ANCE MANUAL I FR 6000 058M007 ( 7 0 1 0 - 5 8 3 0 - 7 0 0 - A ) K e y p a d P C B A s s e m b l y ( 5 8 A 1 A 2 A 1 ) F i g u r e 3 2 2 - 2 - 4 P a g e 2 5...
  • Page 141 DATE DATE CHANGE CHANGE APPRVD APPRVD 2-4-04 REL 20321 NOTES: (UNLESS OTHERWISE SPECIFIED) 1. BASIC REFERENCE DESIGNATORS SHOWN, FOR COMPLETE DESIGNATOR PREFIXES REFER TO PRODUCT STRUCTURE AND SYSTEM INTERCONNECT. 2. ALL RESISTORS ARE 1%, 1/8W. 3. ALL RESISTANCE IS EXPRESSED IN OHMS ALL CAPACITANCE IS EXPRESSED IN MICROFARADS.
  • Page 142 ACF451832-153T ACF451832-153T ACF451832-153T ACF451832-153T ACF451832-153T COL1 COL2 COL2 COL3 ROW2 COL4 FCHG COL5 COL3 ROW1 ROW2 ROW3 PWR_ON_OFF ACF451832-153T ROW4 ROW5 INTERR_LED REPLY_LED FL13 ROW1 ACF451832-153T PWR_ON_OFF COL4 COL1 8.5mm DOME ROW3 ROW5 8.5mm DOME 8.5mm DOME 8.5mm DOME 8.5mm DOME 8.5mm DOME COL5 ACF451832-153T...
  • Page 143 MAINT EN ANCE MANUAL I FR 6000 CAUTION: CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD). RN22 RN23 RN14 RN18 RN21 RN24 RN31 RN25 RN32 RN26 RN33 RN27 RN34 RN28 RN35 RN29 RN36 RN30 RN37 RN20 RN12 RN17 (TOP VIEW) 056M30A...
  • Page 144 MAINT EN ANCE MANUAL I FR 6000 CAUTION: CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD). RN13 RN10 RN11 RN19 RN16 RN15 (BOTTOM VIEW) 056M30B ( 7 0 1 0 - 5 8 3 0 - 2 0 0 - A ) P r o c e s s o r P C B A s s e m b l y ( 5 8 A 1 A 2 A 2 ) ( S h e e t 2 o f 2 ) F i g u r e 3 3...
  • Page 145 DATE DATE CHANGE CHANGE APPRVD APPRVD 10-26-04 RELEASE PER 20317 NOTES: (UNLESS OTHERWISE SPECIFIED) 1. BASIC REFERENCE DESIGNATORS SHOWN, FOR COMPLETE DESIGNATOR PREFIXES REFER TO PRODUCT STRUCTURE AND SYSTEM INTERCONNECT. 2. ALL RESISTORS ARE 1%, 1/16W. Spare Gate Table Last Used Not Used Spare Gates 3.
  • Page 146 IRQ1, IRQ4 = 1; 16-BIT BOOT PORT IRQ7 = 1; AA ENABLE W/15 WAIT STATES +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V ADDR DATA MCF5206E 66 BR 67 BD 68 BG 129 MTMOD [3,4,5,6] RESET [4,6] CPU_CLK 59 RSTI IRQ1 135 CLK RN20 IRQ4...
  • Page 147 DATA ADDR CS_NV [2,4,5] WR_RAM2 WR_RAM3 WR_RAM0 WR_RAM1 +VOUT +3.3V HM62V16256CLTT-5SL AT49BV322A-70TI 5 A0 I/O0 4 A1 I/O1 25 A0 3 A2 I/O0 I/O2 24 A1 2 A3 I/O1 I/O3 23 A2 1 A4 I/O2 I/O4 22 A3 44 A5 I/O3 I/O5 21 A4...
  • Page 148 ADDR WR_RAM0 DATA WR_RAM1 WR_RAM2 WR_RAM3 [2,7] BUF_EN [2,3,5] 27.4 CPU_CLK [2,6] 27.4 +3.3V +1.8V +3.3V CPU_CLKB +3.3V PROG CCLK 1 n/c DONE +3.3V INIT 3 GND 13 I/O HSMS-2800 12 I/O BUSY NC7SZ04M5 11 I/O +VBAT 10 I/O WR_FPGA 9 I/O 8 I/O CS_FPGA...
  • Page 149 DATA BUF_WR BUF_EN ADDR BADDR +3.3V +3.3V BDATA RN28 RN29 RN24 RN25 47 1A1 2 1B1 BR/W 46 1A2 3 1B2 44 1A3 5 1B3 BRESET 43 1A4 6 1B4 41 1A5 8 1B5 40 1A6 9 1B6 38 1A7 11 1B7 37 1A8 12 1B8...
  • Page 150 DDATA [4,7] +VBAT BKPT DSCLK +3.3V [2,3,4,5] RESET CR10-NR DDATA0 DDATA1 DDATA2 DDATA3 CR10-NR [3,4,5,7] +3.3V PST3 [2,4] CPU_CLK PST2 PST1 [2,7] PST0 CR10-NR DDATA3 DDATA2 TXD2 DDATA1 DDATA0 RTS2 CR10-NR CTS2 RXD2 ST 34 PIN 2MM HDR M IFR SYSTEMS INC. IFR SYSTEMS INC.
  • Page 151 BDATA BADDR BD16 CPU_CLKB PROG BD17 CCLK DONE BD18 INIT BUSY BD19 WR_FPGA CS_FPGA BD20 CPLD1 CPLD2 BD21 CPLD3 CPLD4 BD22 CPLD5 CPLD6 BD23 CPLD7 CPLD8 BD24 MFB_BD_WR MFB_EN BD25 IRQ1 IRQ4 BD26 IRQ7 BD10 BD27 BD11 BD28 BD12 +VBAT BD29 BD13 [3,4,5,6]...
  • Page 152 (512k x 16) BDM PORT FLASH 16Mb (1M x 16) 32Mb (2M x 16) RS-232 DEBUG PORT CPLD JTAG PROG PORT 8Mb (256k x 32) CPLD NVRAM Data Bus I/F +3.3V +3.3V RESET IFR SYSTEMS INC. IFR SYSTEMS INC. Title Title Schematic, Processor Schematic, Processor...
  • Page 153 MAINT EN ANCE MANUAL I FR 6000 058M003 58A1A2A3) ( 7 0 1 0 - 5 8 3 0 - 3 0 0 - B ) M u l t i f u n c t i o n P C B A s s e m b l y ( F i g u r e 3 4 2 - 2 - 4 P a g e 3 8...
  • Page 154 COMPONENTS NOT INSTALLED. 7 . IC FUNCTIONS NOT USED: CAUTION: CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD). AEROFLEX WICHITA, INC. This document contains proprietary information of IFR 10200 WEST YORK STREET and is not to be disclosed,...
  • Page 155 Sht 5,21,25 Sht 21,25 Sht 4,16,18 Sht 21,25 Sht 5 Sht 21,25 Sht 5 Sht 5,16,18 Sht 5,16 Sht 21,25 Sht 5 Sht 21,25 Sht 5,16 AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/23/2004 Sheet...
  • Page 156 Sht 8,24,24 Sht 8,24 Sht 8,24,24 Sht 8,24 Sht 8,24,24 Sht 8,24 Sht 8,24,24 Sht 8,24 Sht 8,24,24 Sht 8,24 Sht 8,24,24 Sht 8,24,24 Sht 8,24,24 AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/28/2004 Sheet...
  • Page 157 Sht 21 Sht 21 Sht 21 Sht 21 Sht 19 Sht 19 Sht 19 Sht 19 Sht 19 Sht 19 Sht 19 Sht 19 Sht 19 AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/28/2004 Sheet...
  • Page 158 Sht 21 Sht 17 Sht 21 Sht 21 Sht 17 Sht 21 Sht 20 Sht 17 Sht 14,20,21 Sht 20 Sht 17 Sht 14,20,21 Sht 17 AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/28/2004 Sheet...
  • Page 159 Sht 9 Sht 9 Sht 16 Sht 16 Sht 16 Sht 20 Sht 20 Sht 20 Sht 20 Sht 20 Sht 13 Sht 13 Sht 13 AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/28/2004 Sheet...
  • Page 160 VCCAUX VCCINT Sht 21 Sht 21 Sht 9,21 Sht 21 Sht 21 Sht 21 Sht 9,21 MASTER SERIAL AEROFLEX WICHITA INC. SLAVE SERIAL MASTER SELECT MAP Title MULTIFUNCTION SLAVE SELECT MAP BOUNDARY SCAN Size Number 0000-5830-300 51190 Cage Filename Print Date...
  • Page 161 Sht 3,24,24 Sht 3,24,24 Sht 3,24,24 Sht 3,24,24 Sht 3,24,24 Sht 3,24,24 Sht 3,24,24 Sht 3,24,24 Sht 3,24,24 Sht 3,24,24 Sht 3,24,24 Sht 3,24,24 DDR SDRAM AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/28/2004 Sheet...
  • Page 162 RDMODE: 0 = RDN and/WRN, 1 = RD/WRN. Has internal pull-down. OFFBIN: 0 = 2's complement, 1 - offset binary. DIGITAL UP CONVERTER FLASH MEMORY Sht 7,21 Sht 7,21 Sht 21 Sht 21 Sht 21 AEROFLEX WICHITA INC. Sht 21 Sht 21 Title MULTIFUNCTION DIGITAL DOWN CONVERTER Size Number 0000-5830-300...
  • Page 163 CLKx Sht 6 Sht 6 Sht 6 Sht 6 Sht 6 Sht 6 Sht 6 Sht 6 Sht 20 Sht 6 Sht 6 AEROFLEX WICHITA INC. Title MULTIFUNCTION DIGITAL DOWN CONVERTER Size Number 0000-5830-300 51190 Cage Filename Print Date 09/23/2004...
  • Page 164 Sht 12 Outputs not used DIGITAL UP CONVERTER AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/23/2004 Sheet...
  • Page 165 MODE=1 DATA INPUT 2'S COMPLIMENT Sht 6 Sht 11 STITCH ANALOG AND DIGITAL GROUND PLANES TOGETHER HERE PCB LAYOUT NOTES Sht 20 Sht 6 Sht 6 AEROFLEX WICHITA INC. 10-BIT DAC, 23 MHZ IF Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date...
  • Page 166 Sht 6 Sht 6 CNI FOR 2'S COMPLEMENT Sht 6 NO DCS STITCH ANALOG AND DIGITAL GROUND PLANES TOGETHER HERE PCB LAYOUT NOTES AEROFLEX WICHITA INC. Title 12-BIT ADC, 60 MHZ IF MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date...
  • Page 167 Sht 5 Sht 5,20,21 Sht 5 Sht 5,20,21 REFERENCE CLOCK INPUT Sht 20 Sht 5 Sht 21 Sht 21 Sht 21 GENERAL Sht 21 PURPOSE OUTPUTS AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/28/2004 Sheet...
  • Page 168 Sht 21 Sht 21 Sht 21 ALTITUDE ENCODER INPUTS, GENERAL PURPOSE INPUTS and Sht 21 Sht 21 Sht 21 VIDEO INPUT Sht 14 AEROFLEX WICHITA INC. Title MULTIFUNCTION Sht 21 Sht 21 Size Number Sht 21 0000-5830-300 Sht 21 51190...
  • Page 169 Sht 5,18,21,25 SEL1 Sht 5,21,25 Sht 2,5 MICROTIPS TECHNOLOGY INC. DISPLAY LCD DATA PORT Sht 6 Sht 6 Sht 6 CONTRAST CONTROL LCD INTERFACE AEROFLEX WICHITA INC. BACKLIGHT CONTROL Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/28/2004...
  • Page 170 Sht 5 Sht 5 Sht 5 Sht 5 POWER SUPPLY CONNECTOR Sht 5 KEYPAD, Sht 5 POWER SUPPLY Sht 5 and RTC I/F AEROFLEX WICHITA INC. Title MULTIFUNCTION Sht 20 Sht 20 Size Number 0000-5830-300 51190 Cage Filename Print Date 09/28/2004...
  • Page 171 Sht 21 Sht 21 Sht 20 Sht 21 Sht 21 Sht 21 HOST RS-232 TRANSLATOR Sht 21,25 Sht 21,25 Sht 21 Sht 21 Sht 5 AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/28/2004 Sheet...
  • Page 172 TX STATUS LED Locate caps close to pin 42 PHYSICAL ADDRESS = 00001 GOODLINK STATUS LED Sht 4 Sht 4 Sht 4 Sht 4 Sht 4 PPC405 RS-232 AEROFLEX WICHITA INC. Title MULTIFUNCTION TRANSLATOR Size Number 0000-5830-300 51190 Cage Filename...
  • Page 173 Sht 6 Sht 6 Sht 13 Sht 17 Sht 12 Sht 17 Sht 9 Sht 10 Sht 6 Sht 4,5,6,22 Sht 14 Sht 18 Sht 6 AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/28/2004 Sheet...
  • Page 174 Sht 14 CPLD5 = /MFB_RESET CPLD6 = NOT USED Sht 14 CPLD7 = NOT USED Sht 14 Sht 14 CPLD8 = NOT USED REMOTE AEROFLEX WICHITA INC. 40 PIN CONN Title MULTIFUNCTION USB, RS-232 GP I/O, ALT ENCODER Size Number CONNECTORS...
  • Page 175 Sht 4,5,6,20 CLK/Q CLK/Q CLK/Q CLK/Q CLK/Q CLK/Q AEROFLEX WICHITA INC. Title MULTIFUNCTION MICTOR TEST CONNECTORS Size Number 0000-5830-300 51190 Cage Filename Print Date 09/23/2004 Sheet...
  • Page 176 (SOURCE) (SOURCE) (SOURCE) (SOURCE) (+1.25V SOURCE) (+1.25V REFERENCE SOURCE) POWER SUPPLIES AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 02/25/2005 Sheet...
  • Page 177 Sht 3,8,24 Sht 3,8 TERMINATION RESISTORS TERMINATION RESISTORS TERMINATION RESISTORS LOCATED AFTER LAST LOCATED CLOSE TO FPGA LOCATED CLOSE TO MEMORY SDRAM IN DAISY CHAIN AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number DDR SDRAM TERMINATION RESISTORS 0000-5830-300 51190 Cage Filename...
  • Page 178 Sht 18,21 Sht 18,21 Sht 2,21 Sht 2,21 Sht 5,16,18,21 Sht 5,16,18,21 Sht 5,16,21 Sht 5,18,21 Sht 2,5,21 Sht 2,5,21 Sht 5,21 AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number HOST BUS TERMINATION RESISTORS 0000-5830-300 51190 Cage Filename Print Date 09/23/2004...
  • Page 179 +3.3V PORT XCVR ENCODE +3.3V ETHERNET +3.3V +3.3V PORT +3.3V +3.3V HOST +3.3V MODULE REMOTE CONNECTOR +3.3V PERIPHERIAL CNTLR BLOCK AEROFLEX WICHITA INC. Title +3.3V MULTIFUNCTION RS-232 +3.3V DIAGRAM XCVR Size Number 0000-5830-300 51190 Cage Filename Print Date 09/20/2004 Sheet...
  • Page 180 PPC405 BLOCK HOST LOGIC FPGA AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/20/2004 Sheet...
  • Page 181 CONNECTOR BRAM CNTLR PPC405 SDRAM TIMER PC I/F CNTLR I-CACHE (BRAM) PC I/F FPGA CONNECTOR REMOTE CONNECTOR CNTLR CONNECTOR SDRAM POWER SUPPLY RS-232 AEROFLEX WICHITA INC. XCVR CONNECTOR Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/20/2004 Sheet...
  • Page 182 PULSE PULSE DEMOD DATA LZIF LZIF ENCODE DEMOD DECODE PULSE PAIR DECODE PHASE DECODE AEROFLEX WICHITA INC. Title MULTIFUNCTION Size Number 0000-5830-300 51190 Cage Filename Print Date 09/20/2004 Sheet...
  • Page 183 MAINT EN ANCE MANUAL I FR 6000 056M009 ( 7 1 1 0 - 5 6 0 0 - 0 0 0 - A ) L C D A s s e m b l y ( 5 8 A 1 A 2 A 4 ) F i g u r e 3 5 2 - 2 - 4 P a g e 6 7...
  • Page 184 MAINT EN ANCE MANUAL I FR 6000 XPDR TCAS SETUP FREQ RF LVL CTRS BKLT 056M001 ( 7 1 1 0 - 5 8 0 0 - 1 0 0 - A ) K e y p a d ( 5 8 A 1 A 2 A 5 ) F i g u r e 3 6 2 - 2 - 4 P a g e 6 8...
  • Page 185 MAINT EN ANCE MANUAL I FR 6000 PIN 1 PIN 1 056M308 INSTALLED VIEW FLAT VIEW ( 7 1 1 0 - 5 8 3 0 - 8 0 0 - A ) F l e x C a b l e ( 5 8 A 1 A 2 A 6 ) F i g u r e 3 7 2 - 2 - 4 P a g e 6 9...
  • Page 186 MAINT EN ANCE MANUAL I FR 6000 CAUTION: CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD). TP10 TP13 R55 DS1 CR10 TP11 R12 R15 TP7 R65 TP12 CR11 (TOP VIEW) 056M-05A ( 7 0 1 0 0 - 5 6 3 0 - 5 0 0 - C ) P o w e r S u p p l y P C B A s s e m b l y ( 5 8 A 1 A 4 ) ( S h e e t 1 o f 2 ) F i g u r e 3 8...
  • Page 187 MAINT EN ANCE MANUAL I FR 6000 CAUTION: CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD). (BOTTOM VIEW) 056M-05B ( 7 0 1 0 - 5 6 3 0 - 5 0 0 - C ) P o w e r S u p p l y P C B A s s e m b l y ( 5 8 A 1 A 4 ) ( S h e e t 2 o f 2 ) F i g u r e 3 8 2 - 2 - 4...
  • Page 188 DATE DATE CHANGE CHANGE APPRVD APPRVD Not Released Released per 19857 10 Dec 02 4-30-03 INC 19983 NOTES: (UNLESS OTHERWISE SPECIFIED) 1. BASIC REFERENCE DESIGNATORS SHOWN, FOR Spare Gate Table COMPLETE DESIGNATOR PREFIXES REFER TO Last Used Not Used Spare Gates PRODUCT STRUCTURE AND SYSTEM INTERCONNECT.
  • Page 189 DC INPUT 11 - 32VDC +VIN +VEXT TP12 7.5A 32V 10UH FUSE HOLDER RA 2 PIN 3MM HDR M INPUT CONVERTER 0.1UF 8 Vin +5VREG BOOST 2 Ith/RUN SPD30N06S2L-13 330PF 4 GND +10V MMBT2907A LT1624IS8 10UH SI4435DY SI4435DY +2.5VREF U8:C LM2901M EXTERNAL LOW VOLTAGE CUT-OFF (9V) VBAT+...
  • Page 190 BATTERY CHARGER +10V 100K 100K Irms = 0.5A +VEXT 68.1K MMBT2222A 10.0K BTST MMBT2222A +5VREG +5VREG TP11 MC78M05CDT 15MQ040N VBAT+ 15MQ040N MMBT2222A SI4435DY IPD12N03L MMBT2907A Irms = 1A +5VREG +5VREG ST 5 PIN 3MM HDR M 1.0K 121K CR10-NR 2 CHG VBTEMP HSMY-C650 14 MOD...
  • Page 191 SECONDARY OUTPUT CONVERTERS 10.0K INT_VCC +3.3V 3.3A Max 3.3A Max IPD12N03L IPD12N03L 10UH 10UH 0.015 0.015 0.1UF 0.1UF 24 TG2 26 BOOST2 BOOST1 25 SW2 1000PF IPD12N03L IPD12N03L 1000PF 27 BG2 14 SNS2+ SNS1+ 13 SNS2- SNS1- 12 VOsns2 VOsns1 1.21K 1.82K .01UF...
  • Page 192 POWER SUPPLY BLOCK 5V Converter 1A Typical 11 TO 32VDC 10 VDC EXT_DC_IN FUSE INPUT CONVERTOR CROWBAR CONT CONT 3.3V Converter 1A Typical PWR_ON_OFF INPUT, OUPUT, AND CHARGE +3.3V SOURCE CHARGE SUPERVISOR SELECT FULL CHARGE Battery Charger 16V Converter 25mA Typical +16VDC CHARGE CONT...
  • Page 193 MAINT EN ANCE MANUAL I FR 6000 SECTION 3 - DISASSEMBLY/REASSEMBLY 1 . D i s a s s e m b l y A . G e n e r a l C o n t a i n s i n s t r u c t i o n s n e c e s s a r y t o r e m o v e a n d d i s a s s e m b l e a s s e m b l i e s w i t h i n t h e 6 0 0 0 . P R O C E D U R E P A G E B a t t e r y - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3...
  • Page 194 MAINT EN ANCE MANUAL I FR 6000 ( 3 ) E S D C A U T I O N : T H E P O W E R S U P P L Y P C B A S S Y , R F A S S Y , K E Y P A D P C B A S S Y , P R O C E S S O R P C B A S S Y , M U L T I - F U N C T I O N P C B A S S Y , L C D P C B A S S Y A N D K E Y P A D P C B A S S Y C O N T A I N P A R T S S E N S I T I V E T O D A M A G E B Y E L E C T R O S T A T I C D I S C H A R G E ( E S D ) .
  • Page 195 MAINT EN ANCE MANUAL I FR 6000 C . P r o c e d u r e s ( 1 ) B a t t e r y P R E L I M I N A R Y P R O C E D U R E S : N o n e W A R N I N G : D A N G E R O U S V O L T A G E S A R E P R E S E N T W I T H C A S E A S S Y R E M O V E D...
  • Page 196 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 4 . D i s c o n n e c t t h e B a t t e r y w i r e h a r n e s s . 5 .
  • Page 197 MAINT EN ANCE MANUAL I FR 6000 ( 2 ) F u s e P R E L I M I N A R Y P R O C E D U R E S : N o n e W A R N I N G : D A N G E R O U S V O L T A G E S A R E P R E S E N T W I T H C A S E A S S Y R E M O V E D I F P O W E R I S P R E S E N T .
  • Page 198 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 4 . R e m o v e t h e F u s e . 2 - 3 - 1 P a g e 6 A u g 1 / 0 6...
  • Page 199 MAINT EN ANCE MANUAL I FR 6000 ( 3 ) C a s e A s s y P R E L I M I N A R Y P R O C E D U R E S : B a t t e r y ( p a r a 2 - 3 - 1 C ( 1 ) S T E P P R O C E D U R E...
  • Page 200 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 3 . R e m o v e f o u r s c r e w s . 4 . O p e n t h e C a s e A s s y . 2 - 3 - 1 P a g e 8 A u g 1 / 0 6...
  • Page 201 MAINT EN ANCE MANUAL I FR 6000 ( 4 ) P o w e r S u p p l y P C B A s s y P R E L I M I N A R Y P R O C E D U R E S : C a s e A s s y ( p a r a 2 - 3 - 1 C ( 3 ) S T E P P R O C E D U R E...
  • Page 202 MAINT EN ANCE MANUAL I FR 6000 ( 5 ) R F A s s y P R E L I M I N A R Y P R O C E D U R E S : C a s e A s s y ( p a r a 2 - 3 - 1 C ( 3 ) S T E P P R O C E D U R E 1 .
  • Page 203 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E 3 . D i s c o n n e c t f o u r c o a x i a l c a b l e s f r o m t h e R F A s s y . 4 .
  • Page 204 MAINT EN ANCE MANUAL I FR 6000 ( 6 ) P r o c e s s o r P C B A s s y P R E L I M I N A R Y P R O C E D U R E S : C a s e A s s y ( p a r a 2 - 3 - 1 C ( 3 ) S T E P P R O C E D U R E...
  • Page 205 MAINT EN ANCE MANUAL I FR 6000 ( 7 ) M u l t i - F u n c t i o n P C B A s s y P R E L I M I N A R Y P R O C E D U R E S : C a s e A s s y ( p a r a 2 - 3 - 1 C [ 3 ] ) P r o c e s s o r P C B A s s y ( p a r a 2 - 3 - 1 C [ 6 ] ) S T E P...
  • Page 206 MAINT EN ANCE MANUAL I FR 6000 D i s c o n n e c t t h e r i b b o n c a b l e b y p u s h i n g t h e t w o b r a s s l e v e r s o n e i t h e r s i d e o f t h e c a b l e s t r a i g h t u p f r o m t h e w h i t e h o u s i n g .
  • Page 207 MAINT EN ANCE MANUAL I FR 6000 ( 8 ) K e y p a d P C B A s s y P R E L I M I N A R Y P R O C E D U R E S : C a s e A s s y ( p a r a 2 - 3 - 1 C [ 3 ] ) P r o c e s s o r P C B A s s y ( p a r a 2 - 3 - 1 C [ 6 ] ) M u l t i - F u n c t i o n P C B A s s y ( p a r a 2 - 3 - 1 C [ 7 ] )
  • Page 208 MAINT EN ANCE MANUAL I FR 6000 ( 9 ) L C D P C B A s s y P R E L I M I N A R Y P R O C E D U R E S : C a s e A s s y ( p a r a 2 - 3 - 1 C [ 3 ] ) S T E P P R O C E D U R E...
  • Page 209 MAINT EN ANCE MANUAL I FR 6000 S T E P P R O C E D U R E D i s c o n n e c t b a c k l i g h t w i r e c o n n e c t o r f r o m M u l t i - F u n c t i o n P C B A s s y . T h r e a d w i r e s a n d c o n n e c t o r t h r o u g h t h e o p e n i n g i n l e f t s i d e o f c o v e r a n d r e m o v e c o v e r .
  • Page 210 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K . 2 - 3 - 1 P a g e 1 8 A u g 1 / 0 6...
  • Page 211 MAINT EN ANCE MANUAL I FR 6000 2 . R e a s s e m b l y A . G e n e r a l R e a s s e m b l y d e p e n d s u p o n e x t e n t o f d i s a s s e m b l y a n d s h o u l d b e p e r f o r m e d w i t h n o r m a l r e p a i r a n d / o r c l e a n i n g .
  • Page 212 MAINT EN ANCE MANUAL I FR 6000 C . R e a s s e m b l y P r o c e d u r e s ( 1 ) B a t t e r y R e a s s e m b l y s h o u l d b e p e r f o r m e d i n r e v e r s e s e q u e n c e o f d i s a s s e m b l y . T o r q u e t h e f i v e c a p t i v e s c r e w s o n t h e B a t t e r y C o v e r t o 8 i n / l b s .
  • Page 213 MAINT EN ANCE MANUAL I FR 6000 SECTION 4 - PARTS LIST T o o r d e r p a r t s c o n t a c t : A e r o f l e x C u s t o m e r S e r v i c e D e p a r t m e n t 1 0 2 0 0 W e s t Y o r k S t r e e t W i c h i t a , K S 6 7 2 1 5 - 8 9 3 5...

  • Page 214: P R O C E S S O R P C B A S S E M B L Y 2

    MAINT EN ANCE MANUAL I FR 6000 M I S C E L L A N E O U S R E F E R E N C E P A R T D E S I G N A T O R N U M B E R D E S C R I P T I O N 1 0 0 2 - 5 8 0 0 - 2 C 0...
  • Page 215 MAINT EN ANCE MANUAL I FR 6000 7 0 0 3 - 5 8 4 0 - 0 0 0 A S S Y , C O M P O S I T E R E F E R E N C E P A R T D E S I G N A T O R N U M B E R...
  • Page 216 MAINT EN ANCE MANUAL I FR 6000 7 0 0 5 - 5 8 4 0 - 1 0 0 A S S Y , C H A S S I S R E F E R E N C E P A R T D E S I G N A T O R N U M B E R...
  • Page 217 MAINT EN ANCE MANUAL I FR 6000 7 0 0 5 - 5 8 4 0 - 4 0 0 A S S Y , R F R E F E R E N C E P A R T D E S I G N A T O R N U M B E R D E S C R I P T I O N...
  • Page 218 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I O N A L L Y L E F T B L A N K . 2 - 4 - 1 P a g e 6 A u g 1 / 0 6...
  • Page 219 MAINT EN ANCE MANUAL I FR 6000 APPENDIX A - CONNECTOR PIN-OUT TABLES I/O CONNECTORS SYNC VIDEO DC POWER RF I/O RF I/O SYNC VIDEO REMOTE REMOTE 05806 C O N N E C T O R T Y P E S I G N A L T Y P E I N P U T / O U T P U T SYNC...
  • Page 220 MAINT EN ANCE MANUAL I FR 6000 REMOTE CONNECTOR PIN-OUT TABLE 05807 P I N N O . S I G N A L N A M E S I G N A L T Y P E D E S C R I P T I O N VBUS_DN1 Supply +5V supply for USB device port...
  • Page 221 MAINT EN ANCE MANUAL I FR 6000 REMOTE CONNECTOR PIN-OUT TABLE (cont) P I N N O . S I G N A L N A M E S I G N A L T Y P E D E S C R I P T I O N Ground System Ground REM_IN2...
  • Page 222 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K . A P P E N D I X A P a g e 4 A u g 1 / 0 6...
  • Page 223 MAINT EN ANCE MANUAL I FR 6000 APPENDIX B - TEST EQUIPMENT REQUIREMENTS T h i s A p p e n d i x c o n t a i n s a l i s t o f t e s t e q u i p m e n t s u i t a b l e f o r p e r f o r m i n g a l l t e s t i n g p r o c e d u r e s c o n t a i n e d i n t h i s m a n u a l .
  • Page 224 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K . A P P E N D I X B P a g e 2 A u g 1 / 0 6...

  • Page 225: T C A S P E R C E N T R E P L Y T E S T C O N N E C T I O N 2

    MAINT EN ANCE MANUAL I FR 6000 APPENDIX C - METRIC/BRITISH IMPERIAL CONVERSION TABLE WITH NAUTICAL DISTANCE CONVERSIONS M U L T I P L Y M U L T I P L Y C O N V E R T : I N T O : B Y : C O N V E R T :...
  • Page 226 MAINT EN ANCE MANUAL I FR 6000 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K . A P P E N D I X C P a g e 2 A u g 1 / 0 6...
  • Page 227 MAINT EN ANCE MANUAL I FR 6000 APPENDIX D - SPECIFICATIONS N O T E : A 5 m i n u t e w a r m - u p p e r i o d i s r e q u i r e d f o r a l l s p e c i f i c a t i o n s . R F S I G N A L G E N E R A T O R O u t p u t F r e q u e n c y R e p l y F r e q u e n c y...
  • Page 228 MAINT EN ANCE MANUAL I FR 6000 R F S I G N A L G E N E R A T O R ( c o n t ) R e p l y D e l a y X C h a n n e l 5 0 µs ±...
  • Page 229 MAINT EN ANCE MANUAL I FR 6000 UUT MEASUREMENTS E R P R a n g e : + 4 7 t o + 6 4 d B m R e s o l u t i o n : 0 .
  • Page 230 MAINT EN ANCE MANUAL I FR 6000 TRANSPO NDER MO DE SPECIF ICAT IO NS S i g n a l G e n e r a t o r R F O u t p u t F r e q u e n c y I n t e r r o g a t i o n F r e q u e n c y: 1 0 3 0 MH z ±...
  • Page 231 MAINT EN ANCE MANUAL I FR 6000 TRANSPO NDER MO DE SPECIF ICATIO NS ( cont ) I n t e r r o g a t i o n P u l s e W i d t h s Mo d e A , C , S , I n t e r m o d e 0 .
  • Page 232 MAINT EN ANCE MANUAL I FR 6000 TRANSPO NDER MO DE SPECIF ICAT IO NS ( cont ) U U T M e a s u r e m e n t s E R P ( a t 1 0 9 0 M H z ) R a n g e : + 4 5 .
  • Page 233 MAINT EN ANCE MANUAL I FR 6000 TRANSPO NDER MO DE SPECIF ICATIO NS ( cont ) R e p l y D e l a y J i t t e r A TC R B S 0 . 0 0 t o 2 . 3 0 µs R a n g e : R e s o l u t i o n : 1 n s...
  • Page 234 MAINT EN ANCE MANUAL I FR 6000 TRANSPO NDER MODE (cont) D F 1 1 S q u i t t e r P e r i o d R a n g e : 0 . 1 0 t o 4 . 8 8 s e c R e s o l u t i o n : 1 0 m s ±...
  • Page 235 MAINT EN ANCE MANUAL I FR 6000 TCAS MODE S i g n a l G e n e r a t o r O u t p u t F r e q u e n c y R e p l y F r e q u e n c y: 1 0 9 0 MH z ±...
  • Page 236 MAINT EN ANCE MANUAL I FR 6000 TCAS MODE (cont) R e p l y P u l s e S p a c i n g Mo d e S 1 . 0 0 µs ± 2 5 n s P 1 t o P 2 : 3 .
  • Page 237 MAINT EN ANCE MANUAL I FR 6000 TCAS MODE (cont) R a n g e R a t e R a n g e : - 1 2 0 0 t o + 1 2 0 0 k t s R e s o l u t i o n : 1 0 k t s A c c u r a c y:...
  • Page 238 MAINT EN ANCE MANUAL I FR 6000 RECEIVER P u l s e S p a c i n g A TC R B S ( Mo d e C A l l C a l l ) S 1 t o P 1 : 2 .
  • Page 239 MAINT EN ANCE MANUAL I FR 6000 UUT MEASUREMENTS E R P ( a t 1 0 3 0 M H z ) A TC R B S R a n g e : + 4 3 t o + 5 8 d B m ( 2 0 t o 6 3 1 wa t t s ) R e s o l u t i o n : 0 .
  • Page 240 MAINT EN ANCE MANUAL I FR 6000 M ISCELLANEO US I n p u t / O u t p u t s R F I / O Ty p e : I n p u t / O u t p u t 5 0 Ω...
  • Page 241 MAINT EN ANCE MANUAL I FR 6000 M ISCELLANEO US ( cont ) I n p u t P o w e r ( S u p p l i e d E x t e r n a l A C t o D C C o n v e r t e r ) I n p u t R a n g e : 1 0 0 t o 2 5 0 V A C , 1 .
  • Page 242 MAINT EN ANCE MANUAL I FR 6000 THIS PAG E INTENTIO NALLY LEFT BLANK. A P P E N D I X D P a g e 1 6 A u g 1 / 0 6...
  • Page 243 MAINT EN ANCE MANUAL I FR 6000 APPENDIX E - CONTROLS, CONNECTORS AND INDICATORS SYNC VIDEO RF I/O REMOTE REMOTE XPDR TCAS SETUP FREQ RF LVL INTERR REPLY DISPLAY CTRS POWER CHARGE RANGE RATE BKLT 05804 I F R 6 0 0 0 F r o n t P a n e l F i g u r e 2 A P P E N D I X E P a g e...

  • Page 244: T C A S M O D E S R E P L Y T E S T C O N N E C T I O N 2

    MAINT EN ANCE MANUAL I FR 6000 N U M E R I C A L L O C A T I O N L I S T A L P H A B E T I C A L L O C A T I O N L I S T S Y N C C o n n e c t o r A L T I T U D E E N C O D E R C o n n e c t o r V I D E O C o n n e c t o r...
  • Page 245 MAINT EN ANCE MANUAL I FR 6000 I T E M D E S C R I P T I O N S Y N C C o n n e c t o r B N C t y p e c o n n e c t o r p r o v i d e s o s c i l l o s c o p e S Y N C p u l s e f o r e a c h i n t e r r o g a t i o n . V I D E O C o n n e c t o r B N C t y p e c o n n e c t o r p r o v i d e s i n t e r r o g a t i o n a n d r e p l y p u l s e s .
  • Page 246 MAINT EN ANCE MANUAL I FR 6000 I T E M D E S C R I P T I O N 1 7 . R A T E D E C R E M E N T K e y D e c r e m e n t s D M E o r T C A S r a n g e r a t e .
  • Page 247 MAINT EN ANCE MANUAL I FR 6000 I T E M D E S C R I P T I O N 2 5 . C O N T R A S T K e y D i s p l a y s / e x i t s t h e C o n t r a s t A d j u s t F i e l d . T h e I N C R E M E N T / S E L E C T D a t a K e y o r t h e D E C R E M E N T / S E L E C T D a t a K e y m a y b e u s e d t o a d j u s t t h e C o n t r a s t .
  • Page 248 MAINT EN ANCE MANUAL I FR 6000 I T E M D E S C R I P T I O N 3 4 . A U X O U T C o n n e c t o r 4 N o t U s e d 3 5 .
  • Page 249 MAINT EN ANCE MANUAL I FR 6000 APPENDIX F - ABBREVIATIONS A m p e r e s E M C E l e c t r o m a g n e t i c C o m p a t i b i l i t y A l t e r n a t i n g C u r r e n t E X T E x t e r n a l...
  • Page 250 MAINT EN ANCE MANUAL I FR 6000 S e c S e c o n d s M e t e r s S E L C A L S e l e c t i v e C a l l i n g M A X M a x i m u m S p a c i n g...
  • Page 251 MAINT EN ANCE MANUAL I FR 6000 INDEX A b b r e v i a t i o n s A p p F M e t r i c / B r i t i s h C o n v e r s i o n T a b l e A p p C M u l t i - F u n c t i o n P C B A s s y 2 - 2 - 4 , p 2 5...
  • Page 252 MAINT EN ANCE MANUAL I FR 6000 V e r i f i c a t i o n P r o c e d u r e s A D S - B G e n e r a t e D F 1 7 / D F 2 0 2 - 2 - 3 , p 6 8 A D S - B R e c e i v e D F 1 7 / D F 2 0 2 - 2 - 3 , p 6 8...
  • Page 253 As we are always seeking to improve our products, the information in this document gives only a general indication of the product capacity, performance and suitability, none of which shall form part of any contract. We reserve the right to make design changes without notice. CHINA Tel: [+86] (10) 6467 2716 Fax: [+86] (10) 6467 2821...

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