Related Manuals for Cleanco TM FLOODMASTER
Summary of Contents for Cleanco TM FLOODMASTER
- Page 1 TM FLOODMASTER Operations and Service Manual VERSION Sept. 2023 Printed in Canada...
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Page 2: Table Of Contents
Table of Contents……………………………………………………………………………2-3 Machine Data Log……………………………………………………………………………..4 Safety Instructions……………………………………………………………………………5-9 Technical Specifications………………………………………………………………………10 Receiving Your Truckmount…………………………………………………………………. 11 Installation Requirements……………………………………………………………………..12-13 Battery Connection…………………………………………………………………………… 13 Fuel Requirements…………………………………………………………………………….14 Engine Requirements………………………………………………………………………….14 General information………………………………………………………………………….15-16 Waste Water Disposal Operating in Hot Weather Operating Instructions……………………………………………………………………….17-18 Start Up Shut Down Vacuum System…………………………………………………………………………………18 Electrical System………………………………………………………………………………..19 Hays Rear Bearing Support……………………………………………………………………19 Upper Front Panel………………………………………………………………………………20... - Page 3 Recovery Tank…………………………………………………………………………………21 Maintenance……………………………………………………………………………………22 Daily Weekly Monthly Quarterly Service Interval Chart…………………………………………………………………………23 Trouble Shooting…………………………………………………………………………..24-25 Helpful Tips…………………………………………………………………………………26-29 Fuse Panel……………………………………………………………………………………29 Wiring Daigram……………………………………………………………………………… 30 Schematics …………………………………………………………………………………31-43 Recmmended Fluids for Maintenance……………………………………………………..44...
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Page 4: Machine Data Log
ADDRESS:_______________________________________________________ PHONE NUMBER:________________________________________________ Welcome…and congratulations on the purchase of your Cleanco TM Floodmaster. This instruction manual is a guide for operating and servicing your unit. Read this manual completely before installing or operating this unit. This unit offers you personal convenience. All of your instrumentation and controls have been positioned to give you easy access for operation and daily maintenance. -
Page 5: Safety Instructions
In hot climates roof vents are recommended for added ventilation and cooling. Never operate the TM Floodmaster with a portable gas container inside the vehicle. Doing so will increase the risk of fire and explosion. Serious injury or death may result. - Page 6 Never operate this unit without belt guards or hoods. The high-speed moving parts, such as belts and pulleys, should be avoided while this unit is running. Severe injury, damage or fatality may result. DO NOT service this unit while it is running. The high-speed mechanical parts as well as high temperature components may result in severe injury or severed limbs.
- Page 7 Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes and clothing. Batteries produce explosive hydrogen gas while being charged. To prevent a fire or explosion, charge batteries only in well-ventilated areas. Keep sparks, open flames, and other sources of ignition away from the battery at all times.
- Page 8 Never operate the TM Floodmaster when the vehicle is tilted more than 10 degrees in any direction. Doing so will result in improper lubrication of the internal components and will increase the risk of serious component or engine damage. Never operate the TM Floodmaster with vehicle doors closed. Doing so results in extremely high temperatures inside the vehicle and will lead to serious component or engine damage.
- Page 9 This unit creates high temperature on some components, improper or irresponsible use may result in serious injury. Make certain that you receive complete training by the distributor from whom you purchased this unit. Any modification of the TM Floodmaster may void the warranty.
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Page 10: Technical Specifications
TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Engine speed 2850 rpm (high speed) Vacuum pump rpm 2850 rpm 13” Hg Vacuum relief valve Waste tank capacity 90 gallons (340.69 lt) Console weight 700 lbs. Blower Belt size BX41 Frame Dimensions D=38" x W=22.5" x H=46.25" Weight Console only 700 lbs SAE viscosity and SH class... -
Page 11: Receiving Your Truckmount
1. The unit should not show any signs of damage. If there is damage, notify the deliverer immediately. 2. Carefully check your equipment. The TM Floodmaster should arrive with the following items as well as any optional accessories you may have ordered: EQUIPMENT LIST •... -
Page 12: Installation Requirements
State/ Provincial and Federal laws must be maintained. If mounting in a trailer, the TM Floodmaster console must be positioned so that it balances properly with respect to the trailer axle. Ten percent (10%) of the unit’s overall weight (w/o accessories or water) should be on the tongue. This unit has an liquid-cooled engine, and adequate ventilation must be provided to prevent overheating. -
Page 13: Battery Connection
Vehicle vary in size and openings. All owners have different preferences on where in the vehicle they want their units positioned. Cleanco highly recommends a side door installation for the TM Floodmaster. We do not recommend a rear door installation. -
Page 14: Fuel Requirements
1. How the TM Floodmaster systems function. 2. All safety precautions and their importance. 3. How to correctly start and shut down the TM Floodmaster. 4. How to correctly operate the TM Floodmaster 5. Where and how often to check and change component oil levels. -
Page 15: General Information
GENERAL INFORMATION The Cleanco TM Floodmaster Truckmount has been designed for the professional restorer who demands a high performance-extraction unit. Dependable performance is the guiding principle in the design and construction of the Cleanco TM Floodmaster. Although the Cleanco TM Floodmaster is designed with simplicity in mind, this truckmounted extraction plant has many functions that perform simultaneously. -
Page 16: Waste Water Disposal
Always obtain permission to use these locations prior to dumping the waste tank. Another solution to the disposal of the waste water is to equip your TM Floodmaster with the Optional TM External Pump- out (APO). The pump-out is designed to remove waste water from the TM Floodmaster’s recovery tank system and actively pump the water through hoses to a suitable disposal drain. -
Page 17: Operating Instructions
START UP PROCEDURE The TM Floodmaster cannot be run in the “IDLE” position for water extraction. This will void the warranty. 1. Make sure the van is parked on level ground, placed in the park position and the emergency brake is set and turn off vehicle engine. -
Page 18: Shut Down
To prevent this, Cleanco installs stainless steel filter screens on the vacuum inlet inside the vacuum recovery tank. The stainless steel filters should be removed daily or after every job and cleaned. When reinstalling the filter only thread filter on until finger tight. -
Page 19: Electrical System
ELECTRICAL SYSTEM The Cleanco Compact electrical system has been specifically designed with simplicity in mind. There are multiple wiring harness that connect all operations of the unit. This harness is complete with specially designed plug ends, which enable service centers easy fuse panel access and service if necessary. All wiring is coated to protect against corrosion from moisture or water spillage. -
Page 20: Upper Front Panel
APO SWITCH: Is a pre-wired switch for the optional Cleanco TM External Pump Out. Part number 237-040. AUXILIARY SWITCH: Is a pre-wired switch used to turn an auxiliary item on or off, if an optional item, such as a lighting kit has been installed. -
Page 21: Recovery Tank
RECOVERY TANK The recovery tank of the Cleanco TM FLOODMASTER incorporates many unique features to protect your equipment, and save you time. The tank is made from 3/16 powdered coated marine aluminum and contains several baffles to insure strength and durability. The recovery tank holds 90 U.S. gallons of soiled water solution, giving you longer cleaning intervals between dumping. -
Page 22: Maintenance
MAINTENANCE TM FLOODMASTER To avoid costly repairs and downtime, it is imperative to develop and practice good maintenance procedures. These procedures must be performed on a daily, weekly, monthly, quarterly and bi-annual schedule. DAILY • Check engine oil level. (2) Fill to proper level. -
Page 23: Service Interval Chart
TM FLOODMASTER SERVICE INTERVAL CHART SERVICE INTERVALS - EVERY 30 HOURS Belt Tensioner Adjust belt tensioner after first 10 hours of operation, then monthly SERVICE INTERVALS - EVERY 50 HOURS Hoses Inspect hoses for wear, damage. Replace if damaged. Engine Change engine oil after first 50 hours of operation. - Page 24 ENGINE WILL NOT START (DOES NOT TURN OVER) PROBABLE CAUSE SOLUTION Loose or corroded battery connections. Clean, tighten or replace battery terminals. Dead battery Recharge or replace battery. Test ignition switch for power going into the switch. If there is power going in, but none Defective ignition switch coming out, replace switch.
- Page 25 LOSS OF VACUUM (while cleaning, engine RPM is normal but vacuum is lower than expected) PROBABLE CAUSE SOLUTION Vacuum hoses are damaged or kinked causing a suction leak. Inspect hoses, repair or replace. Inspect lid gaskets, repair seal or replace Waste tank gasket not sealing or not positioned correctly.
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Page 26: Helpful Tips
Engine Oil The engine oil needs to be checked on a daily basis. Arrowed in the photo is the engine dipstick. Using a clean rag, slowly remove the dipstick and wipe it clean. Then slowly remove it again to check the engine oil level. The engine oil fill cap is located on the top of the engine towards the radiator. - Page 27 Engine Air Filter The internal air filter element will be snug when trying to remove it. A slight twist while pulling it out will free it up. Make sure when you replace the filter to firmly push it back into a position that it seats properly.
- Page 28 Hays Bearing Support Shaft The Hays bearing support shaft takes the load off the rear bearing of the Kubota engine, giving the engine extended life. The zerk grease fitting requires greasing every 250 hours. Grease with SKF LGMT3/0.4 bearing grease. Grease part number 707-005 Waste Tank Blower Inlet Filters On the inside of the waste tank are two filters.
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Page 29: Fuse Panel
Fuse Panel You will notice the fuse panel located on the left side of the middle cross member. This fuse panel creates a fusible link between the engine and all other components on the unit. If you need to replace a fuse, make sure you use the correct amp fuse as a replacement. -
Page 44: Recmmended Fluids For Maintenance
Recommended Fluids for the TM FLOODNASTER 47 Maintenance 707-005 SKF LGMT3/0.4 Grease 706-035 MD One Tuthill Blower Oil...
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