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Cleanco SLX47 Operation And Service Manual

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SLX 47
Operations and Service Manual
VERSION AUGUST 2022
Printed in Canada
1

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Summary of Contents for Cleanco SLX47

  • Page 1 SLX 47 Operations and Service Manual VERSION AUGUST 2022 Printed in Canada...

  • Page 2: Table Of Contents

    Table of Contents……………………………………………………………………………2-3 Machine Data Log……………………………………………………………………………..4 Safety Instructions……………………………………………………………………………5-8 Technical Specifications………………………………………………………………………..9 Receiving Your Truckmount…………………………………………………………………..10 Installation Requirements……………………………………………………………………..11 Battery Connection…………………………………………………………………………….12 Fuel Requirements…………………………………………………………………………….12 Engine Requirements………………………………………………………………………….12 General information…………………………………………………………………………….13 Local Water Conditions Waste Water Disposal Cleaning Solutions & Cleaning Cleaning Wand Porcedure Operating Instructions……………………………………………………………………..16-17 Start Up Shut Down Deflooding Operations………………………………………………………………………..
  • Page 3 Recovery Tank…………………………………………………………………………………23 Maintenance……………………………………………………………………………………24 Daily Weekly Monthly Quarterly Service Interval Chart…………………………………………………………………………25 Trouble Shooting…………………………………………………………………………..26-29 Upper Front Control Panel……………………………………………………………………30 Lower Front Panel……………………………………………………………………………..30 Helpful Tips…………………………………………………………………………………31-34 Fuse Panel……………………………………………………………………………………...35 Water Flow Diagram…………………………………………………………………………...36 Wiring Daigram…………………………………………………………………………………37 Parts Upper Front Panel………………………………………………………………………38 Parts Lower Front Panel………………………………………………………………………38 Parts Liquid Heat Exchanger………………………………………………………………...38 Parts Exhaust Heat Exchanger……………………………………………………………….39 Parts Blower Assy……………………………………………………………………………...39 Parts High Pressure Pump Assy..…………………………………………………………..39...

  • Page 4: Machine Data Log

    ADDRESS:_______________________________________________________ PHONE NUMBER:________________________________________________ Welcome…and congratulations on the purchase of your Cleanco Truckmount. This instruction manual is a guide for operating and servicing your unit. Read this manual completely before installing or operating this unit. This unit offers you personal convenience. All of your instrumentation and controls have been positioned to give you easy access for operation and daily maintenance.

  • Page 5: Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precautions must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE These symbols mean WARNING or CAUTION. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully.
  • Page 6 Never touch electrical wires or components while the engine is running. They can be sources of electrical shock. Before servicing this unit, allow it to “cool down.” This will prevent burns from occurring. Water under high pressure at high temperature can cause burns, severe personal injury or fatality. Shut down machine, allow to cool down, and relieve system of all pressure before removing valves, caps, plugs, fittings, filters, and bolts.
  • Page 7 DO NOT damage the vehicle in any manner during installation. When routing fuel lines DO NOT place the hose in any location where damage may occur to the hose or vehicle. Avoid any contact with moving parts, areas of high temperature, brake lines, fuel lines, muffler, catalytic converter, or sharp objects DO NOT exceed your vehicle’s payload capacity.
  • Page 8 Water freezes at 32⁰ F or 0⁰ C. Do not modify this unit in any manner. Us only replacement parts authorized by Cleanco. Modifications or use of unapproved parts could create a hazard can cause severe personal injury or fatality, and will void your warranty.

  • Page 9: Technical Specifications

    TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY 2850 rpm (high speed) Water Pump ON/No Engine speed Load Water pump rpm 1625 rpm Vacuum pump rpm 2850 rpm Water flow rate 4 GPM (maximum) Water pump pressure 2000 PSI (maximum) Vacuum relief valve 13” Hg Waste tank capacity 90 gallons Console weight...

  • Page 10: Receiving Your Truckmount

    RECEIVING YOUR TRUCKMOUNTED UNIT DEALER RESPONSIBILITIES The Esteam / Cleanco authorized dealer that you purchased this unit from is responsible for: 1. Correctly installing and properly securing equipment with proper hardware and underside mounting plates. 2. Checking the components and oil levels prior to starting the unit.

  • Page 11: Installation Requirements

    Cleanco does not recommend using any type of flooring materials that absorb water. This will result in rust and corrosion of the vehicle floor. Insulation under rubber mats should be removed prior to installation of the unit.

  • Page 12: Battery Connection

    BATTERY CONNECTION Battery Requirement for SLX 47: 650 cranking amps Batteries contain sulfuric acid; avoid contact with skin, eyes, and clothing. Batteries also produce explosive hydrogen gases while charging. To prevent explosion or fire, charge batteries in a well-ventilated area only. Keep sparks, open flames, and any other sources of ignition away from batteries at all times.

  • Page 13: General Information

    Cleaning effectiveness and equipment life is increased when water softeners are used in hard water areas. The low cost of water softeners is more than made up for by the increased life of machine parts and cleaning efficiency. Cleanco requires that all machines operating in “hard water” areas (3.0 grains or more per gallon) be fitted with a water softening system.
  • Page 14 HARD WATER MAP OF CANADA HARD WATER MAP OF UNITED STATES...

  • Page 15: Waste Water Disposal

    Cleanco recommends Esteam Cleaning Systems brand name for use in your Cleanco SLX 47. Also, be sure to follow directions of all cleaning solutions, to obtain quality results and for safety. The improper use of cleaning solutions in your Cleanco SLX 47 can cause serious damage to the plumbing system, high-pressure pump, and heat exchangers.

  • Page 16: Operating Instructions

    4. Lay out all hoses required. When connecting hoses start from the furthest point to be cleaned and work back towards the unit. This will ensure that you have the proper length required. Once at the Cleanco SLX47 unit, connect the high-pressure hose to the Red for carpet cleaning or Yellow quick disconnect for upholstery cleaning on the front panel.

  • Page 17: Shut Down

    To save time on emptying recovery tanks Cleanco recommends that you have The Cleanco TM External Pump Out (APO) installed on your recovery tank. Please note – Foam can and will damage your machine over time. A proper defoamer should be on hand at all times.

  • Page 18: Water Flow System

    Start the unit on low idle and turn on the pump clutch switch. Open the Chemical Flow Meter about 2 – 3 turns. Turn the Thermostat knob to the off position. Observe the fluid being drawn through the Freeze Guard Hose, when this is completed and your Chemical Flow Meter is empty, turn off Chemical Flow Meter.

  • Page 19: High Pressure Pump

    For information on how to use Coil Cleaner, contact your nearest Cleanco distributor. Cleanco requires that all machines operating in “hard water” areas (3.0 grains or more per gallon) be fitted with a water softening system. Periodic descaling or acid rinsing alone is not adequate in these areas. Cleanco does not recommend any particular type or brand;...

  • Page 20: Electrical System

    SLX 47 HEAT EXCHANGERS The Cleanco SLX 47 “MAXI HEAT” heat exchangers are custom built by Cleanco to meet our exacting standards for performance. The heat transfer is quick and efficient, with no potentially damaging heat swings or peaks. The Cleanco SLX 47 pre-heat, heat exchangers are designed with a burst rating pressure of 9000 psi, and operating pressures up to 3000 psi., which pre-heats the incoming water while cooling the engine through the heat exchanger.

  • Page 21: Upper Front Panel

    PUMP SWITCH: The pump switch turns the pressure pump ON and OFF. APO SWITCH: Is a pre-wired switch for the optional Cleanco TM External Pump Out). Part number 237-040. AUXILIARY SWITCH: Is a pre-wired switch used to turn an auxiliary item on or off, if an optional item, such as a lighting kit has been installed.

  • Page 22: Lower Front Panel

    SLX 47 LOWER FRONT PANEL TEMPERATURE GAUGE: This gauge measures the temperature of the cleaning solution as it exits the machine. SOLUTION TEMPERATURE CONTROL DIAL: This thermostat allows operator to control temperature by adjusting the valve from hot to cold. PRESSURE CONTROL REGULATOR: The pressure regulator sets the pressure of the cleaning solution system.

  • Page 23: Recovery Tank

    RECOVERY TANK The recovery tank of the Cleanco SLX 47 incorporates many unique features to protect your equipment, and save you time. The tank is made from 3/16 powdered coated marine aluminum and contains several baffles to insure strength and durability. The recovery tank holds 90 U.S. gallons of soiled water solution, giving you longer cleaning intervals between dumping.

  • Page 24: Maintenance

    MAINTENANCE SLX 47 To avoid costly repairs and downtime, it is imperative to develop and practice good maintenance procedures. These procedures must be performed on a daily, weekly, monthly, quarterly and bi-annual schedule. DAILY • Check engine oil level. (2) Fill to proper level. Check high-pressure pump oil level.

  • Page 25: Service Interval Chart

    SLX 47 SERVICE INTERVAL CHART SERVICE INTERVALS - EVERY 30 HOURS Belt Tensioner Adjust belt tensioner SERVICE INTERVALS - EVERY 50 HOURS High Pressure Hoses Inspect hoses for wear, damage. Replace if damaged. Engine Change engine oil after first 50 hours of operation. High Pressure Cat Pump Change pump oil after first 50 hours or operation.

  • Page 26: Trouble Shooting

    TROUBLE SHOOTING ENGINE WILL NOT START (DOES NOT TURN OVER) PROBABLE CAUSE SOLUTION Loose or corroded battery connections. Clean, tighten or replace battery terminals. Dead Battery Recharge or replace battery. Test ignition switch for power going into the switch. If there is power going in, but none Defective ignition switch coming out, replace switch.
  • Page 27 VACUUM BLOWER TROUBLE SHOOTING LOSS OF VACUUM (while cleaning, engine RPM is normal but vacuum is lower than expected) PROBABLE CAUSE SOLUTION Vacuum hoses are damaged or kinked causing a suction leak. Inspect hoses, repair or replace. Inspect lid gaskets, repair seal or replace Waste tank gasket not sealing or not positioned correctly.
  • Page 28 LOSS OF SOLUTION PRESSURE (cleaning tool open, solution gauge reads low) PROBABLE CAUSE SOLUTION Water supply is low or empty fresh water tank. Fill fresh water tank. Debris clogging incoming water lines or water inlet disconnect. Clean or replace as needed. Check incoming water supply line from tank to Solution high pressure pump is drawing in air from supply high pressure pump, ensure there are no holes ,...
  • Page 29 LOSS OF CHEMICAL AT CLEANING TOOL PROBABLE CAUSE SOLUTION The strainer check valve at the end of the chemical inlet hose is clogged. Unclog the strainer. If damaged replace. The chemical jug is low or empty Refill chemical jug. Check flow meter hoses for leaks. Check hose from chemical jug to flow meter.

  • Page 30: Upper Front Control Panel

    SLX 47 Upper Front Panel...

  • Page 31: Helpful Tips

    Engine Oil The engine oil needs to be checked on a daily basis. Arrowed in the photo is the engine dipstick. Using a clean rag, slowly remove the dipstick and wipe it clean. Then slowly remove it again to check the engine oil level. The engine oil fill cap is located on the top of the engine towards the radiator.
  • Page 32 Engine Oil Filter The engine oil filter is located on the right hand side of the machine. When changing the oil filter, it is a good idea to have a clean rag placed under it to prevent any oil from spilling onto the machine.
  • Page 33 Engine Radiator As part of your daily maintenance routine, you will need to check the engine antifreeze fluid level. Make sure this procedure is performed when the engine is cool. Do not by any means try to open the radiator cap while the machine is hot! Serious injury can occur.
  • Page 34 Exhaust Heat Exchanger, is a S.S. tubular heat exchanger, which captures the hot engine exhaust to boost the pre-heat water from the coolant heat exchangers to a consistent high heat. This heat exchanger is ceramic coated to keep the heat in the exchanger and to reduce the radiant heat in the vehicle.
  • Page 35 Hays Bearing Support Shaft The Hays bearing support shaft takes the load off the rear bearing of the Kubota engine, giving the engine extended life. The zerk grease fitting requires greasing every 250 hours. Grease with SKF LGMT3/0.4 bearing grease. Grease part number 707-005 Waste Tank Blower Inlet Filters On the inside of the waste tank are two filters.

  • Page 36: Fuse Panel

    Fuse Panel You will notice the fuse panel located on the left side of the middle cross member. This fuse panel creates a fusible link between the engine and all other components on the unit. If you need to replace a fuse, make sure you use the correct amp fuse as a replacement.

  • Page 37: Water Flow Diagram

    WATER FLOW DIAGRAM...

  • Page 39: Parts Exhaust Heat Exchanger

    SLX 47 UPPER FRONT PANEL Part Number Description 360-216 Hour Meter / Tachometer 305-085 Pump Switch 305-085 APO Switch 305-085 ACC Switch 352-095 Throttle Cable, Kubota 352-100 Choke Cable, Kubota 360-125 Chemical Flow Meter, GPH (2-10) 360-145 Pressure Gauge 360-131 Vacuum Gauge 845-445 Side Cover Panels...

  • Page 40: Recmmended Fluids For Maintenance

    SLX 47 EXHAUST HEAT EXCHANGER 240-575 Part Number Description 360-206 Temp Sender 360-275 Thermo Switch 265⁰ F 555-060 Connector, JIC 3/8 x 3/8 NPT 555-214 Elbow 90, 3/8" x 1 1/2" street extruded 555-274 Hex Nipple 3/8" x 1 1/2" long 555-640 Tee, 3/8"...
  • Page 41 Recommended Fluids for the SLX 47 Maintenance Cat Pump Oil 706-015 Blower Oil 706-025 706-115 707-005 SKF LGMT3/0.4 Grease Blower Lubricant LPS-TKX (4lt)

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