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Globe 82PC300 Service And Repair Manual

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Power Cutter
82PC300
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Summary of Contents for Globe 82PC300

  • Page 1: Table Of Contents

    Power Cutter 82PC300 First step disassembly First step assembly Main controller PCBA LED lamp Guard adjustment lever...
  • Page 2 Component location A) Cover right Component locations B) Cover left HMI panel Battery box Front handle Guard G) Water connection system H) LED lamp I) Gearbox...
  • Page 3 Preparations Tools 2) ESD bracelet T20 and T25 13mm Function test - Check that cutting disc is running freely - Check LED lamp function - Check waterflow function Remove the battery power cutter.
  • Page 4 Trouble shooting Error codes by flashing light on HMI Flashes Error name Diagnosis The low speed error is normally Low speed 1. Restart the tool. If necessary replace the the motor. The tool allows for low the motor will stop and charged one.
  • Page 5 Trouble shooting Flashes Error name Diagnosis Low Input voltage depends on the nominal is below the minimum voltage check the connectors in the tool requirement for tool halves. 3. Check for wire damage. discharged below 55V. The tool Check the ribbon cables, will indicate an error if the measured voltage is too low.
  • Page 6 Trouble shooting Flashes Error name Diagnosis 1. If the tool is being operated An internal error may be generated in an environment where the ambient temperature exceeds integrity. The failure may occur abnormality that recommended for the due to environmental factors such tool, allow the tool to cool as the ambient temperature being higher than the maximum allowed...

  • Page 7: First Step Disassembly

    First step disassembly CAUTION!: SHARP OBJECTS. GLOVES Cutting disc disassembly REQUIRED. 1) Push the button to stop the disc to rotate. Loosen the screw (A) and washer (B). 3) Remove the cutting disc (C) and inner clamp washer (D). Guard disassembly 1) Remove the 2 nuts (A) and 4 screws (B).
  • Page 8 First step disassembly Foot and front handle 1) Remove the 2 screws (A). 2) Remove the foot (B). 3) Remove the 2 screws (C). 4) Remove the front handle (D). Water hose Remove the 3 screws (A) and cover (B). Remove the water outlet hose assy.(C).

  • Page 9: First Step Assembly

    First step assembly Water hose Fit the water adjuster (E). 2) Fit the water inlet hose assy.(D). Fit the water outlet hose assy.(C). Fit the cover (B) and 3 screws (A). Foot and front handle 1) Fit the front handle (D). 2) Fit the foot (B).
  • Page 10 First step assembly Guard assembly 1) Fit the guard (G). 2) Fit the washer (F) and spring washer (E). 3) Fit the plate (D) and 3 screws (C). 4) Fit the 2 nuts (A) and 4 screws (B). CAUTION!: SHARP OBJECTS. GLOVES Cutting disc assembly REQUIRED.
  • Page 11 Battery box Right cover Remove the Cutting disc assembly according to Chapter: "First step disassembly" 1) Remove the 9 screws (A). Remove the handle insert (B). 3) Remove the right cover (C). Left cover 1) Remove the screw (A). 2) Remove the filter cover (B). 3) Remove the 2 screws (C) and left cover (D).

  • Page 12: Hmi 8

    Right cover Remove the Cutting disc assembly according to Chapter: "First step disassembly" 1) Remove the 9 screws (A). Remove the handle insert. (B). 3) Remove the right cover (C). 1) Cut off the tape and disconnect HMI connector (A). 2) Replace the HMI panel (B).
  • Page 13 Motor disassembly Remove the cutting disc assembly and battery box according to Chapter: "First step disassembly" "Battery box" Disconnect the motor and hall sensor connectors (A). Motor cover 1) Remove the 3 screws (A). 2) Remove the air concentrator (B). Gear box 1) Remove the 4 screws (A).
  • Page 14 Motor assembly Motor Fit the motor (B). Fit the 3 screws (A). Gear box Fit the gear box assy.(B). Fit the 4 screws (A). Motor cover 1) Fit the air concentrator (B). 2) Fit the 3 screws (A). Connect the motor and hall sensor connectors (A). Fit the cutting disc assembly and battery box according to Chapter "First step assembly"...

  • Page 15: Main Controller Pcba

    Main controller PCBA Remove motor according to Chapter: "Motor disassembly" 1. Replace the main controller PCBA (A).

  • Page 16: Led Lamp

    LED Lamp Remove the Cutting disc assembly according to Chapter: "First step disassembly" 1) Remove the 2 nuts (A) and 4 screws (B). 1) Remove the 2 nuts (A) and 2 screws (B). 2) Disconnect the cables and replace the LED PCBA (C).

  • Page 17: 12 Guard Adjustment Lever

    12 Guard adjustment lever Remove the Cutting disc assembly and guard according to Chapter: ""First step disassembly" 1. Remove the 5 screws (A) and dust cover (B). 2. Replace the guard adjustment lever (C).
  • Page 18 Wiring diagram HMI panel Speed switch black black black black length length LED controller PCBA Main controller PCBA black blue black length length white black length black length yellow length charger insert seat length motor...