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Wallenstein BXMC3409B Operator's Manual

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OPERATOR'S MANUAL
Serial number 1100780 and up
BXMC 3409B /
BXMC 3409B Bundle
Chipper/Shredder
Rev Aug-2023
Document Number: Z97164_En

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Summary of Contents for Wallenstein BXMC3409B

  • Page 1 OPERATOR'S MANUAL Serial number 1100780 and up BXMC 3409B / BXMC 3409B Bundle Chipper/Shredder Rev Aug-2023 Document Number: Z97164_En...

  • Page 2: Table Of Contents

    BXMC3409B / BXMC3409B Bundle Chipper/Shredder Table of Contents 1. Introduction ............3 7. Transport ............34 1.1 Delivery Inspection Report ........4 7.1 Transport Safety ............. 34 1.2 Serial Number Location ..........5 7.2 Use the Handles ............. 34 1.3 Types of Decals on the Machine ....... 6 7.3 Use the Jockey Wheel ..........

  • Page 3: Introduction

    A mulch bag (included in the BXMC3409B Bundle) can be attached to the discharge chute. The jockey wheel (included in the BXMC3409B Bundle) can be used to move the machine around the work site. The following models are covered by this manual:...

  • Page 4: Delivery Inspection Report

    Chipper/Shredder 1.1 Delivery Inspection Report Wallenstein BXMC3409B and BXMC3409B Bundle Chipper/Shredder To activate the warranty, register your product through the Support page at WallensteinEquipment.com. This form must be completed by the dealer at the time of delivery, and then signed by the dealer and customer.

  • Page 5: Serial Number Location

    BXMC3409B / BXMC3409B Bundle Introduction Chipper/Shredder 1.2 Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts, or requesting service or other information. The product information plate location is shown in the following illustration.

  • Page 6: Types Of Decals On The Machine

    This type of label provides information for the operator or shows the operation of When getting familiar with the Wallenstein product, notice that a control. there are numerous labels located on the machine. There are different types of labels for safety, information, and product identification.

  • Page 7: Safety

    YOU are responsible for the safe operation and maintenance of DANGER your Wallenstein product. YOU must make sure that you and Identifies a hazardous situation that, if not avoided, will result in anyone else who uses, maintains, or works around the machine serious injury or death.

  • Page 8: Safety Rules

    W016 • Prolonged exposure to loud noise may cause permanent hearing loss. Power Wallenstein Equipment puts considerable effort into designing equipment with or without a vehicle products that are safe to use; however, it is also the attached can often be noisy enough to responsibility of the operator to use the equipment safely.

  • Page 9: Equipment Safety Guidelines

    BXMC3409B / BXMC3409B Bundle Safety Chipper/Shredder 2.5 Equipment Safety Guidelines 2.6 Safe Condition Safety is one of the main concerns in designing and developing References are made to safe condition throughout this manual. equipment. However, every year many accidents occur which...

  • Page 10: Sign-Off Form

    BXMC3409B / BXMC3409B Bundle Safety Chipper/Shredder 2.8 Sign-Off Form The design and manufacture of this product conforms to the applicable provisions in the following standards: Everyone who uses this machine must read and fully understand all safety, operation, and maintenance information in this •...

  • Page 11: Work Site

    BXMC3409B / BXMC3409B Bundle Safety Chipper/Shredder 2.9 Work Site 2.9.2 Create a Safe Work Area Read and obey the instructions for safe operation of the machine. CAUTION! Keep bystanders and workers safe from hazards. Obey the It is the responsibility of the operator to be fully following guidelines: familiar with the work site before starting work.
  • Page 12 BXMC3409B / BXMC3409B Bundle Safety Chipper/Shredder A safe work area is divided into two zones: 1. Safe Zone – The area outside the work zone perimeter. Bystanders or anyone not directly involved with the work is permitted to be in this area. There are minimal potential hazards in the safe zone.

  • Page 13: Safety Labels

    BXMC3409B / BXMC3409B Bundle Safety Labels Chipper/Shredder 3. Safety Labels WARNING! Replace all safety labels that are missing, damaged, or illegible. If a component is replaced and it has a safety label on it, apply a safety label to the new component. Operating the machine...

  • Page 14: Safety Label Locations

    BXMC3409B / BXMC3409B Bundle Safety Labels Chipper/Shredder 3.1 Safety Label Locations Numbers correspond with the Safety Label Definitions on page 15. Figure 3 – Safety sign locations...

  • Page 15: Safety Label Definitions

    BXMC3409B / BXMC3409B Bundle Safety Labels Chipper/Shredder 3.2 Safety Label Definitions 4. Warning! Entanglement, pinch, and crush 1. Caution! hazards Read the Operator's Manual Rotating parts can pull in, pinch, and crush fingers and hands. Install the There is important safety information guard when work is complete.

  • Page 16: Replace A Safety Label

    Machine damage and possible • Always replace safety labels that are missing or have entanglement hazard become illegible. Replacement safety labels are available through your local Wallenstein Equipment dealer or Oversize material will overload the distributor. machine, which can stall the engine or cause machine damage.

  • Page 17: Familiarization

    BXMC3409B / BXMC3409B Bundle Familiarization Chipper/Shredder 4. Familiarization Wallenstein wood chipper/shredders are designed to chip and 4.3 Operator Orientation shred small trees, brush, limbs and other wood debris. The chipped material is fine enough to be composted or used as IMPORTANT! Unless otherwise specified, the left hand mulch.

  • Page 18: Machine Components

    BXMC3409B / BXMC3409B Bundle Familiarization Chipper/Shredder 4.4 Machine Components Figure 5 – Machine components 1. Shredder gate lever 6. Twig breaker 11. Clutch lever 2. Shredder hopper 7. Ledger knife 12. Engine 3. Shredder gate 8. Operator's manual tube 13. Support stand 4.
  • Page 19 BXMC3409B / BXMC3409B Bundle Familiarization Chipper/Shredder Figure 6 – Machine components continued 1. Rotor knife 4. Shredder knives 7. Drive belt guard 2. Rotor 5. Brake clutch 8. Chop block 3. Shredder plate 6. Drive belt 9. Upper rotor housing...

  • Page 20: Controls

    BXMC3409B / BXMC3409B Bundle Controls Chipper/Shredder 5. Controls Before operating the machine, be familiar with the location and function of the controls. 5.1 Engine Controls WARNING! Before starting the engine, read and understand the safety and operating information under Engine Operation on page 25.

  • Page 21: Shredder Gate Lever

    BXMC3409B / BXMC3409B Bundle Controls Chipper/Shredder 5.1.4 Recoil Starter WARNING! Fast retraction of the starter cord (called kickback) pulls your hand and arm toward the engine faster than you can let go of the handle. Serious bodily harm (for example; bruises, sprains, fractures, and broken bones) can result.

  • Page 22: Clutch Handle

    BXMC3409B / BXMC3409B Bundle Controls Chipper/Shredder 5.4 Clutch Handle 5.4.2 Start Position Move the clutch handle slowly to engage the clutch. The clutch handle engages or disengages the clutch to start or Quick movement of the clutch handle may cause stop the rotor rotation.

  • Page 23: Operating Instructions

    BXMC3409B / BXMC3409B Bundle Operating Instructions Chipper/Shredder 6. Operating Instructions Read and understand the operating instructions before using IMPORTANT! Do not put metal objects, bottles, cans, the machine. rocks, glass, or other unapproved material into the chipper/ shredder. These items will damage the machine.

  • Page 24: Pre-Start Checklist

    If the bearings are damaged or do not turn freely, lubricate chute. For example, wood chips, bark, or leaves. Material them or contact your local Wallenstein dealer to have them in the rotor housing can cause the engine to stall when you start the machine.

  • Page 25: Engine Operation

    BXMC3409B / BXMC3409B Bundle Operating Instructions Chipper/Shredder 6.4 Engine Operation • Store fuel away from all wood material. • Only operate the engine in a location that has good air flow. Engine exhaust gases contain carbon monoxide (an CAUTION! odorless gas) that can cause asphyxiation.
  • Page 26 BXMC3409B / BXMC3409B Bundle Operating Instructions Chipper/Shredder 6.4.2 Fuel Safety 6.4.3 Check the Engine Fuel Level WARNING! CAUTION! Check the fuel level outdoors or in an area where Never smoke or vape while working there is good air flow. Fuel vapors are very with fuel.
  • Page 27 BXMC3409B / BXMC3409B Bundle Operating Instructions Chipper/Shredder 6.4.4 Add Fuel to the Engine 6.4.5 Check the Engine Oil Level IMPORTANT! For more information about engine oil, see CAUTION! the engine manufacturer's manual and Engine Oil on page Add fuel to the engine outdoors or in an area where there is good air flow.

  • Page 28: Start The Machine

    BXMC3409B / BXMC3409B Bundle Operating Instructions Chipper/Shredder 6.4.6 Add Oil to the Engine 6.5 Start the Machine IMPORTANT! For more information about engine oil, see WARNING! the engine manufacturer's manual and Engine Oil on page Fast retraction of the starter cord (called kickback) pulls your hand and arm toward the The engine has two oil-fill locations.

  • Page 29: Emergency Stop

    BXMC3409B / BXMC3409B Bundle Operating Instructions Chipper/Shredder 6.7 Emergency Stop 6.9 Operate the Machine In an emergency: WARNING! 1. Move the clutch handle to the STOP position. Wear the personal protective equipment (PPE) 2. Move the throttle control to the STOP position to turn off that is required to complete the work safely.
  • Page 30 BXMC3409B / BXMC3409B Bundle Operating Instructions Chipper/Shredder 6.9.1 Chip Wood IMPORTANT! Do not put metal objects, bottles, cans, rocks, glass, or other unapproved material into the chipper hopper Delimb branches that are larger than 1" (2.5 cm) and shredder hopper. These items will damage the machine.

  • Page 31: Mulch Collector Bag

    A mulch collector bag can be attached to the discharge chute. For instructions, see Set Up the Machine on page 29. If you purchased a BXMC3409B Bundle, the mulch collector bag 2. Start the machine. is included with your machine. To purchase a mulch collector For instructions, see Start the Machine on page 28.

  • Page 32: Jockey Wheel

    1. Loosen the mulch collector bag strap. included with your machine. To purchase a jockey wheel 2. Carefully, slide the mulch collector bag off of the discharge separately, contact your local Wallenstein Equipment dealer or chute. distributor. 3. Lower the discharge chute deflector to the downward A jockey wheel makes the machine easier to move.

  • Page 33: Clear A Blockage

    BXMC3409B / BXMC3409B Bundle Operating Instructions Chipper/Shredder 6.12 Clear a Blockage 6.12.1 Clear an Internal Blockage 1. Set the machine to a safe condition. For instructions, see Safe Condition on page 9. CAUTION! 2. Remove the upper rotor housing fasteners, and then open Avoid reaching into the rotor housing.

  • Page 34: Transport

    BXMC3409B / BXMC3409B Bundle Transport Chipper/Shredder 7. Transport 7.2 Use the Handles WARNING! Do not tow this machine on a roadway. If IMPORTANT! Turn off the engine before moving or tilting transport to another location is required, secure the machine. Tilting the engine causes the fluid levels to it to the bed of a licensed truck or trailer.

  • Page 35: Use The Jockey Wheel

    BXMC3409B / BXMC3409B Bundle Transport Chipper/Shredder 7.3 Use the Jockey Wheel 1. Stop the machine. For instructions, see Stop the Machine on page 28. 2. Hold onto the jockey-wheel handle grips. 3. Pull the machine to move it to where you want it.

  • Page 36: Storage

    BXMC3409B / BXMC3409B Bundle Storage Chipper/Shredder 8. Storage At the end of the season or when the machine is not going to be 8.2 Put the Machine in Storage used for an extended length of time, store the machine correctly to prevent damage.

  • Page 37: Remove The Machine From Storage

    BXMC3409B / BXMC3409B Bundle Storage Chipper/Shredder 8.2.1 Replace the Engine Fuel 8.3 Remove the Machine from Storage WARNING! 1. Do the Pre-Start Checklist on page 24. Never smoke or vape while working 2. Do the necessary maintenance. with fuel. Fuel vapors can explode For maintenance requirements, see the Maintenance causing injury or death.

  • Page 38: Service And Maintenance

    BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9. Service and Maintenance Maintenance is your responsibility. Regular preventive Put the machine in a safe condition before you start any maintenance can improve performance and prolong the life of service or maintenance: the machine.

  • Page 39: Fluids And Lubricants

    BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.2 Fluids and Lubricants 9.2.3 Engine Fuel For complete fuel information and use at high altitudes, see The machine requires various fluids and lubricants for operation the engine manufacturer's manual. and maintenance.

  • Page 40: Maintenance Schedule

    BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.3 Maintenance Schedule IMPORTANT! For more information, see the engine manufacturer's manual. Complete maintenance tasks at the specified time or hour interval, whichever comes first. 600 hours 200 hours or every 8 hours or...

  • Page 41: Grease Points

    BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.4 Grease Points Apply one pump of grease to each rotor bearing every 100 hours of operation or annually. IMPORTANT! Do not over-grease the bearings. Too much • Use a hand-held grease gun for all greasing. Apply one grease can cause the bearing seals to fail.

  • Page 42: Clean The Engine Air Filter

    BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.5 Clean the Engine Air Filter 9.6 Drive Belt Maintenance IMPORTANT! Operating the engine without an air filter, or WARNING! with a damaged air filter, can allow dirt to enter the engine, causing rapid engine wear.
  • Page 43 BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9. Use a calibrated torque wrench to torque the bolts to 5. Do steps 1, 2, and 4 again, until the drive belt tension is 19 lbf•ft (25 N•m). correct. 6. Tighten the four engine mount bolts.
  • Page 44 BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.6.3 Align the Drive Belt Check the drive belt alignment after every 8 hours of operation For accurate measurement, use a laser alignment tool. If a laser alignment tool is not available, the following method can be used.
  • Page 45 BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.6.4 Align the Engine Mount After changing the drive belt or loosening the engine mounts, the drive belt may become misaligned. The maximum angle of engine mount misalignment is 0.5 degrees. 1. Loosen (do not remove) the four engine mount bolts.
  • Page 46 BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.6.5 Align the Rotor Sheave The rotor sheave can become loose on the shaft and cause drive-belt misalignment. 1. Remove the set screw (6) from the sheave (5). Put the set screw aside. It is necessary for assembly.

  • Page 47: Rotor Knife Maintenance

    BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.7 Rotor Knife Maintenance 9.7.1 Replace a Rotor Knife 1. Stop the engine. Wait for the rotor to stop turning. WARNING! For instructions, see Stop the Machine on page 28. 2. Remove the fasteners and open the upper rotor housing.

  • Page 48: Ledger Knife Maintenance

    BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.7.2 Sharpen a Rotor Knife 9.8 Ledger Knife Maintenance CAUTION! WARNING! Wear heavy gloves and handle the rotor knives Never operate a machine with any guards with care. The rotor knives are sharp.
  • Page 49 BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.8.3 Set the Ledger Knife Clearance 1. Stop the engine. Wait for the rotor to stop turning. For instructions, see Stop the Machine on page 28. 2. Remove the fasteners and open the upper rotor housing.

  • Page 50: Shredder Knife Maintenance

    BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.9 Shredder Knife Maintenance 9.9.1 Replace a Shredder Knife 1. Stop the engine. Wait for the rotor to stop turning. WARNING! For instructions, see Stop the Machine on page 28. 2. Remove the fasteners and open the upper rotor housing.

  • Page 51: Chop Block Maintenance

    BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.9.2 Sharpen a Shredder Knife 9.11 Twig Breaker Maintenance 1. Remove the shredder knife from the machine. The twig breaker is located on the side of the lower rotor For instructions, see Replace a Shredder Knife on page housing.

  • Page 52: Tire Maintenance And Safety

    BXMC3409B / BXMC3409B Bundle Service and Maintenance Chipper/Shredder 9.12 Tire Maintenance and Safety 9.13 Clean the Machine IMPORTANT! Using harsh chemicals can damage the WARNING! machine finish. Do not use gasoline, diesel fuel, or thinners Failure to follow the correct procedures when for cleaning.

  • Page 53: Troubleshooting

    If you encounter a problem that is difficult to solve, even after WARNING! reading this information, please contact your local dealer, the distributor, or Wallenstein Equipment. Before you call, please Before troubleshooting, read and understand the have the serial number for your product handy.
  • Page 54 BXMC3409B / BXMC3409B Bundle Troubleshooting Chipper/Shredder Problem Possible cause Solution Machine requires excessive The discharge chute is obstructed. Clear all debris from the discharge chute. power or stalls. The clutch is being engaged too Move the clutch handle to the START position slowly. Make sure that quickly.

  • Page 55: Specifications

    45 x 39 x 49 in Length x Width x Height (114 x 99 x 125 cm) Weight 295 lb (134 kg) Only included with the BXMC3409B Bundle Mulch collector bag (Z99006) Jockey wheel (C500) Specifications are subject to change without notice.

  • Page 56: Bolt Torque

    BXMC3409B / BXMC3409B Bundle Specifications Chipper/Shredder 11.2 Bolt Torque IMPORTANT! If you replace hardware, use fasteners Imperial Bolt Torque Specifications of the same grade. Torque Bolt SAE Gr. 2 SAE Gr. 5 SAE Gr. 8 Diameter IMPORTANT! The torque specifications in these tables lbf•ft...

  • Page 57: Warranty

    Warranty Chipper/Shredder 12. Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng and maintenance instruc�ons supplied with the unit.

  • Page 58: Index

    BXMC3409B / BXMC3409B Bundle Index Chipper/Shredder 13. Index Replace the fuel ������������������������������������������������������������� 37 Accessories Jockey wheel ����������������������������������������������������������������� 32 Grease Mulch collector bag �������������������������������������������������������� 31 Points ����������������������������������������������������������������������������� 41 Alert symbol �������������������������������������������������������������������������� 7 Inspection checklist, dealer ��������������������������������������������������� 4 Bag, mulch collector ������������������������������������������������������������ 31 Introduction ���������������������������������������������������������������������������...
  • Page 59 BXMC3409B / BXMC3409B Bundle Index Chipper/Shredder Torque Bolts ��������������������������������������������������������������������������56 Refueling ������������������������������������������������������������������������������27 Start the machine �����������������������������������������������������������������28 Refueling safety �������������������������������������������������������������������27 Stop the machine �����������������������������������������������������������������28 Replace a safety label ����������������������������������������������������������16 Storage���������������������������������������������������������������������������������36 Rotor Place the machine in storage �����������������������������������������36 Align the rotor sheave �����������������������������������������������������46 Remove the machine from storage���������������������������������37...
  • Page 60 WallensteinEquipment.com...

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