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Summary of Contents for Wallenstein BXMT Series
- Page 1 OPERATOR'S MANUAL BXMT 3209 Trailer Chipper-Shredder Rev Mar-2020 Document Number: Z97147_En...
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Page 2: Foreword
Operator's Manual. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Wallenstein dealer or the Distributor if you need assistance, information or additional copies of the manuals. -
Page 3: Table Of Contents
BXMT3209 Foreword Trailer Chipper-Shredder Table of Contents 1. Foreword ..............2 7. Service and Maintenance ........31 1.1 Introduction ............2 7.1 Maintenance Safety ..........31 1.2 Delivery Inspection Report ........4 7.2 Fluids and Lubricants ........31 1.3 Serial Number Location ........5 7.3 Maintenance Schedule ........32 1.4 Types of Decals on the Machine ......6 7.4 Grease Points ...........33 7.5 Engine Air Cleaner ..........34... -
Page 4: Delivery Inspection Report
Trailer Chipper-Shredder 1.2 Delivery Inspection Report Wallenstein BXMT Series Trailer Chipper-Shredder To activate warranty, register your product at: www.wallensteinequipment.com This form must be filled out by the dealer at the time of delivery, then signed by the dealer and customer. -
Page 5: Serial Number Location
BXMT3209 Foreword Trailer Chipper-Shredder 1.3 Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts or requesting service or other information. The product information plate location is shown in the illustration. Record your product Serial Number in the space provided below for future reference. -
Page 6: Types Of Decals On The Machine
(how to avoid the hazard). Product Decals indicate machine model and serial number, and other important information. Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM... -
Page 7: Safety
YOU are responsible for the SAFE operation and maintenance Indicates an imminently hazardous situation that, if not avoided, of your Wallenstein product. YOU must make sure that anyone will result in death or serious injury. This signal word is to be... -
Page 8: Equipment Safety Guidelines
Operating machines safely is one of the main concerns in - knows the meaning of all safety decals designing and developing Wallenstein equipment. However, - reads and understands the owner's manual accidents could occur that can be avoided by a few seconds of - is instructed in safe and proper use of the equipment thought and a more careful approach to handling equipment. -
Page 9: Being Prepared
BXMT3209 Safety Trailer Chipper-Shredder 2.8 Being Prepared 2.9 Refueling Safety • Never use the machine until the operators have been • Handle fuel with care. It is highly flammable. adequately trained in the safe operation of the machine and • Allow engine to cool for 5 minutes before refueling. Clean have read and completely understand: up spilled fuel before restarting engine. -
Page 10: Gas Engine Safety
BXMT3209 Safety Trailer Chipper-Shredder 2.11 Gas Engine Safety • DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffler. The arrester must be CAUTION! maintained in effective working order by the operator. In the state of California, the above is required by law (Section Before starting engine, review the operating and 4442 of the California Public Resources Code). -
Page 11: Safety Signs
BXMT3209 Safety Signs Trailer Chipper-Shredder 3. Safety Signs 3.1 Safety Sign Locations IMPORTANT! If safety signs have been damaged, removed, become illegible or parts replaced without safety signs, new The types of safety signs and locations on the equipment are signs must be applied. - Page 12 BXMT3209 Safety Signs Trailer Chipper-Shredder 01083 Fig. 3 – BXMT3209 Safety Decals...
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Page 13: Safety Sign Explanations
BXMT3209 Safety Signs Trailer Chipper-Shredder 3.2 Safety Sign Explanations Inlet and Discharge Openings WARNING! Risk of fingers being severed or serious injury to hands in this area! Keep hands and feet out of inlet and discharge openings while machine is operating. Shredder Material Size CAUTION! Risk of personal injury! Do not overload the shredder by placing material into the feed... - Page 14 BXMT3209 Safety Signs Trailer Chipper-Shredder Drive Belt Sheave WARNING! Risk of serious injury if caught in drive belt! Never operate the machine with guard cover removed. Always keep guards and covers in place when machine is in operation. Keep hands clear of this area. Drive Belt WARNING! Risk of serious injury if caught in drive belt! Never operate the machine with guard cover removed.
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Page 15: Replacing Damaged Safety Signs
BXMT3209 Safety Signs Trailer Chipper-Shredder Safety Awareness Caution! Refer to the operator's manual. Read ALL operating instructions in the manual and learn the meaning of ALL safety signs on the machine. The best safety feature is an informed operator! Discharge Chute CAUTION! Risk of injury from flying debris! Stay clear of material discharge chute. - Page 16 BXMT3209 Safety Signs Trailer Chipper-Shredder 3.3.1 Sign-Off Form The design and manufacture of this product conforms to relative provisions in the following standards: Anyone using this machine must read and thoroughly understand all Safety, Operation and Maintenance information ISO 4254-1 Agricultural machinery – Safety in this manual.
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Page 17: Familiarization
BXMT3209 Familiarization Trailer Chipper-Shredder 4. Familiarization 4.1 To the New Operator or Owner It is the responsibility of the owner or operator to read this manual and to train all other operators before they start working with the machine. Follow all safety instructions. Untrained operators are not qualified to use the machine. -
Page 18: Machine Components
BXMT3209 Familiarization Trailer Chipper-Shredder 4.3 Machine Components Fig. 5 – BXMT3209 Components 1. Tires, 4.10-6NHS 2PR 2. Feed Hopper Flap 3. Chipper Feed Hopper 4. Shredder Feed Hopper 5. Discharge Chute 6. Hood Deflector Knob 7. Hood Deflector 8. Shredder Feed Gate Lever 9. -
Page 19: Controls
BXMT3209 Controls Trailer Chipper-Shredder 5. Controls Before starting to work, all operators should familiarize OFF – In the OFF position, there is no power to the themselves with the location and function of all controls. engine. Turn the switch fully counterclockwise to shut the engine off. -
Page 20: Shredder Feed Gate Lever
BXMT3209 Controls Trailer Chipper-Shredder Fuel Shut-off Valve Recoil Starter The engine is equipped with a valve between the fuel tank and BXMT3209 has a recoil hand starter to start the engine. the carburetor. 00190 00203 Fig. 9 – Fuel Valve Lever Fig. -
Page 21: Discharge Chute
BXMT3209 Controls Trailer Chipper-Shredder 5.3 Discharge Chute 5.5 Jack Stand 01033 Fig. 13 – Discharge Chute Rotation • The discharge chute can rotate 360°. A spring-loaded latch handle locks it in position when released. • Lift the latch handle up until the chute lock pin disengages, rotate the chute as required, and release the latch handle. -
Page 22: Operating Instructions
BXMT3209 Operating Instructions Trailer Chipper-Shredder 6. Operating Instructions 6.1 Operating Safety CAUTION! • Do not reach into rotor or feed hopper openings when Park the machine so prevailing winds blow the machine is running. Install and secure access covers exhaust gases / fumes away from the operator. before starting engine. -
Page 23: Before Startup
BXMT3209 Operating Instructions Trailer Chipper-Shredder 6.2 Before Startup 1. Check the engine oil level. See page 25. 2. Turn fuel valve on. Check the fuel level. See page 24. 3. Check the engine air cleaner. See page 34. 4. Review the Operating Safety. 5. -
Page 24: Fuel Level Check
BXMT3209 Operating Instructions Trailer Chipper-Shredder 6.2.1 Pre-Operation Checklist 6.3 Fuel Level Check Check the following each time the wood chipper is used: Check the fuel level before each use. Starting with a full tank helps to eliminate or reduce operating interruptions for refueling. Pre-operation Checklist The fuel tank is located on the engine. -
Page 25: Engine Oil Level Check
BXMT3209 Operating Instructions Trailer Chipper-Shredder 6.4 Engine Oil Level Check 6.5 Starting the Engine Check engine oil level before each use. WARNING! Check with the machine parked on level ground and the engine Engine exhaust contains carbon monoxide, an stopped. odorless, poisonous gas. -
Page 26: Stopping The Engine
BXMT3209 Operating Instructions Trailer Chipper-Shredder 00188 00192 Fig. 20 – Choke Lever Fig. 23 – Recoil Starter 1. Choke Lever 2. Choke OPEN—warm engine 3. Choke CLOSED—cold engine IMPORTANT! Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the 3. -
Page 27: Chipping Operation
BXMT3209 Operating Instructions Trailer Chipper-Shredder 00187 Fig. 25 – Ignition Switch Under normal conditions, use the following procedure 1. Stop loading material into the chipper. 01087 2. Decrease engine speed to MIN. Fig. 26 – Chipper Operation 3. Turn the ignition switch OFF. 6.7 Chipping Operation WARNING! Never reach into the feed hopper. -
Page 28: Shredder Operation
BXMT3209 Operating Instructions Trailer Chipper-Shredder 6.8 Shredder Operation CAUTION! Keep shredder gate closed between feeds to keep fl ying material contained in the shredder housing. Do not prop open the gate. Material can fl y out causing injury. W071 WARNING! Never reach into the feed hopper. Doing so risks •... -
Page 29: Plugged Chipper, Clearing
BXMT3209 Operating Instructions Trailer Chipper-Shredder 6.10 Plugged Chipper, Clearing 7. Remove jammed material from inside the chipper rotor and shredder compartment. The chipper is designed to handle a wide range of materials 8. Clean out the discharge area rotor paddles. without any problem. -
Page 30: Transporting The Machine
BXMT3209 Operating Instructions Trailer Chipper-Shredder 6.11 Transporting the Machine 6.12 Storage • Do not exceed a safe travel speed. Slow down for rough After the season's use or when the chipper is not going to be terrain and cornering. used for a period, place the machine in storage. •... -
Page 31: Service And Maintenance
BXMT3209 Service and Maintenance Trailer Chipper-Shredder 7. Service and Maintenance 7.1 Maintenance Safety WARNING! Good maintenance is your responsibility. Poor maintenance is Machine shown with guards removed for an invitation to trouble. illustrative purposes only. Never operate machine with guards removed. •... -
Page 32: Maintenance Schedule
BXMT3209 Service and Maintenance Trailer Chipper-Shredder 7.3 Maintenance Schedule Perform maintenance procedures at time shown or hour interval, whichever comes first. Every Use Check engine oil and fuel levels. Clear out any entangled material from chipper. Every 8 hours or Daily Perform Pre-operation check. -
Page 33: Grease Points
BXMT3209 Service and Maintenance Trailer Chipper-Shredder 7.4 Grease Points IMPORTANT! Use a hand-held grease gun for all greasing. Pump one shot of grease per fitting. Look for this decal on your machine. It Do not over grease. Too much grease can cause the bearing indicates a grease point and the interval in seals to fail. -
Page 34: Engine Air Cleaner
BXMT3209 Service and Maintenance Trailer Chipper-Shredder 7.5 Engine Air Cleaner Check air filter every 50 hours of operation. Change air filter elements every 100 hours of operation or annually. NOTE: Refer to the engine manual for information on servicing the air cleaner. A dirty air filter can restrict air flow to the carburetor, reducing engine performance. - Page 35 BXMT3209 Service and Maintenance Trailer Chipper-Shredder 7.6.1 Alignment Observe drive belt alignment every 8 hours of operation. For accurate measurement use a laser alignment tool. If one is not available, the following method can be used. The maximum offset (misalignment) is 1/32" (1 mm). 1.
- Page 36 BXMT3209 Service and Maintenance Trailer Chipper-Shredder Engine Mount Misalignment Rotor Sheave Misalignment After changing the drive belt or loosening the engine mounts, the If the rotor sheave loosens on the shaft, it can become belt may become misaligned. misaligned with the engine clutch resulting in poor belt alignment.
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Page 37: Rotor Blades
BXMT3209 Service and Maintenance Trailer Chipper-Shredder 7.7 Rotor Blades IMPORTANT! Make sure equal amount of material is removed from EACH blade when sharpening to maintain Observe rotor blade sharpness at each use. Sharpen every proper rotor balance. 50 hours of operation. The rotor and ledger knives need to be sharp for the best 5. -
Page 38: Chop Block
BXMT3209 Service and Maintenance Trailer Chipper-Shredder 1. Loosen the ledger knife bolts and adjust it inward. Snug the bolts by hand. 2. Turn the rotor around so that one of the rotor blades is directly in line with the ledger knife. 3. -
Page 39: Shredder Knives
BXMT3209 Service and Maintenance Trailer Chipper-Shredder 7.10 Shredder Knives Shredder Knives, Changing 1. Open the upper rotor housing. Observe shredder knife operation at each use. Sharpen every 2. Manually turn the chipper rotor plate so that one set of 50 hours of operation. shredder knives is fully exposed. -
Page 40: Troubleshooting
Engine Related Issues encountered, with possible causes and solutions. Refer to the owner's manual. Honda® If a problem persists after reading through the Troubleshooting section, contact your local dealer, distributor or Wallenstein. Have the serial number ready. Problem Cause Solution Obstructed discharge. -
Page 41: Specifications
BXMT3209 Specifications Trailer Chipper-Shredder 9. Specifications 9.1 Machine Specifications Model BXMT3209 Chipping Capacity 3" (8 cm) Shredding Capacity 1" (3 cm) Chipper Type Disc Feed System Gravity / Self Feed Shredder Type Hammer Mill Honda® GX270 / 270 cc / Engine 9 hp (6.6 kW) Chipper Hopper Opening... -
Page 42: Common Bolt Torque Values
BXMT3209 Troubleshooting Trailer Chipper-Shredder 9.2 Common Bolt Torque Values Checking Bolt Torque Imperial Bolt Torque Specifi cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise. SAE Gr. -
Page 43: Warranty
Warranty Trailer Chipper-Shredder 10. Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the operating and maintenance instructions supplied with the unit. -
Page 44: Alphabetical Index
11. Alphabetical Index Air Cleaner Inspection ............34 Ignition Switch ..............19 Informative Decals ..............6 Break-in ................28 Jack Stand ................21 Chipping Operation ............. 27 Choke Lever ................ 19 Ledger Knife ................ 37 Chop Block ................38 Adjusting Clearance............37 Clearing a Plugged Chipper .......... - Page 45 Signal Words ..............7 Tire Safety ............... 9 Why Safety is Important........... 7 Safety Alert Symbol ............... 7 Safety Notice Decals ............. 6 Safety Rules ..............7, 22 Safety Sign Explanations ............ 13 Safety Sign Locations ............11 Safety Signs .................11 Explanations ..............13 Installing.................
- Page 48 www.wallensteinequipment.com...
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