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Summary of Contents for YOKOI KIKAI KOSAKUSHO HOPE CJ-1
- Page 1 HG0G046E HOPE CJ CERAMIC JET GAS BURNER HANDLING MANUALS YOKOI KIKAI KOSAKUSHO CO., LTD. Head Office: 2720-1, Oboraguchi, Nakashidami, Moriyama-ku, Nagoya 463, Japan Tel: +81-52-736-0773 Fax: +81-52-736-0258...
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Page 2: Table Of Contents
TABLE OF CONTENTS (Page) Inspection of Product and Accessories, ・・・・1 and Outline and Specifications of Product Matters to be attended for safety ・・・・2 Read without fail ・・・・3 Installation ・・・・4 Piping ・・・・5 Flow sheet ・・・・5 Operation（Preparing・Igniting・Adjusting・Extinguishing） ・・・・6,7 Inspection (Burner Nozzle, Ceramic Tube) ・・・・7 Warning Plate ・・・・7... - Page 3 1) Inspection of Product and Accessories, and Outline and Specifications of Product Thank you for your selection of HOPE CERAMIC JET GAS BURNER type CJ. Please carefully read this instruction manual in order for you to be fully satisfied with the performance of this burner and to secure the safety in operation, maintenance and inspection.
- Page 4 2) Matters to be attended for safety Before installing, trial- operating, maintaining or inspecting this burner, please learn the inside of this burner, information of safety and other matless to be attended by reading this instruction manual and all of attached documents. The rank of the matters .to be attended is classified to "Top danger"...
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Page 5: Read Without Fail
3) Read without fail Never foil to exhaust the air in the furnace (pre-purge) before igniting. Repeated ignitions may cause explosion due to the gas stagnated in the furnace, please install safety devices like a flame Be sure to do! supper visor. -
Page 6: Installation ・・・・4
4) Installation Be very careful not to make an impact on the ceramic tube, or the burner may be damaged. Install the burner in such a way that it is free from any up/down, right/left excessive force. Do not cover the ceramic tube directly with any insulating material or the like as shown in the burner installation drawing. -
Page 7: Piping ・・・・5
5) Piping Direct good care to the inside of the pipe not to leave seal tape fractions, bond, cutting chips, etc. In connecting the pipes, provide pipe support in proper positions to prevent the application of any excess force. Provide a straight pipe part of about 6 times as large in diameter as the pipe before and behind the orifice flow meter 6) Flow sheet (1) Pressure balance Valve Method... -
Page 8: Operation（Preparing・Igniting・Adjusting・Extinguishing
Operation（Preparing・Igniting・Adjusting・Extinguishing） Preparing Check to confirm that all the gas cocks have been closed. Check for in-pipe gas leakage with air or nitrogen. Check to confirm that each component unit of the air and gas lines are in normal operation. Check to confirm that gas is being supplied under the specified pressure and that the inside of the pipe has been subjected to replacement purge. -
Page 9: Inspection (Burner Nozzle, Ceramic Tube)
Extinguishing 17. Fully close the cock and solenoid valve located immediately before the burner, and check to confirm that the fire has been extinguished. ※Stop the blower after the in-furnace temperature lowers to below 500℃ to protect the nozzle. Inspection (Burner Nozzle, Ceramic Tube) Confirm that the shut-off valve, the solenoid valve and the combustion blower are powered OFF. -
Page 10: Troubleshooting ・・・・8
Troubleshooting Do not ignite. Inspect the blower and each component unit of the air line. Gas supply and air supply are normal? Inspect each component unit the gas line. Check the ignition plug and the Does the ignition plug ignition transformer. emit sparks exactly? Inspect the sequence, the The sequence is in... -
Page 11: Structural Drawing
Structural drawing CJ-1～3 PARTICULARS QUAN Ceramic Tube Ceramic Tube Base Receiving Ring Receiving Packing Support Packing Air Body Gas Body Burner Nozzle Gas Pipe Ignition Plug Air Packing Orifice Plate Air Flange Hexagon Headed Bolt (With Nut) Hexagon Socket Screw Hexagon Socket Head Cap Screw Hexagon Headed Bolt Plug R1/4... - Page 12 CJ-4 PARTICULARS QUAN Ceramic Tube Ceramic Tube Base Receiving Packing Support Packing Air Body Gas Body Burner Nozzle Gas Pipe Ignition Plug Air Packing Orifice Plate Air Flange Hexagon Headed Bolt (With Nut) Hexagon Socket Screw Hexagon Headed Bolt Plug R1/4 Plug R1/8 Sight Hole Ultra Adapter...
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