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Pulseroller SENERGY Installation Manual

Motor roller (dc-24v)

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Thank you for purchasing SENERGY Motor Roller. These instructions contain important information to enable you to use
the products safely and to prevent any harm or damage to you and others. Familiarize yourself with the content before
using the products. After reading this manual, be sure to keep in the assigned place.
Warning: indicates a potentially hazardous situation, which may result in death or serious injury if improperly handled/used.
Caution: indicates a potentially hazardous situation, which may result in injury or property damage if improperly handled/used.
General
● Do not use this product in an explosive atmosphere, flammable gas atmosphere, corrosive atmosphere, a place exposed to water
splashes, or a place close to combustibles. It may cause an explosion, injury, or fire. (Use the waterproof type when the product is
exposed to water splash environment.)
● After confirming the DC power supply, supported voltages and specifications of the Motor Roller, connect them carefully not to make a
mistake.
● Do not conduct such operations as move, installation, connection, and inspection while the power is on. Be sure to conduct such
operations after turning off the power in order to be safe from electric shock.
● Do not use Motor Roller in any way beyond its specifications. It may cause an injury or fire.
● Be sure to ground the frame of the conveyor / equipment.
● Determine the number of Motor Rollers in consideration of the performance/characteristics.
(The motor will generate heat when used in an overload condition, resulting in a shorter product life-cycle.)
● Handle the Motor Rollers with care because the surface temperature of the tube can be high depending on the conditions of use.
● Do not repair, alter, or disassemble Motor Rollers. It may cause an electric shock, injury, or failure.
Precautions for use
● Use the Motor Roller in the usage environment of ambient temperatures ranging from -10 to +40°C and relative humidity ranging from
10 to 90% (non condensing).
● Do not apply strong impact, such as dropping or striking the Motor Roller.
● Do not carry the Motor Roller by holding the cable, and do not pull or replace the connector. Be careful not to damage the wire-coating
while drawing the cable through fixing parts and frame.
● Mount the Motor Roller and idler rollers in the same level so that they are evenly loaded.
Storage method
● Never store or leave the Motor Roller outdoors. (It may cause a short circuit or rust.)
● Store the Motor Roller in the environment of ambient temperatures ranging from -30 to +40°C and relative humidity ranging from
10 to 90% (non condensing).
● Store the Motor Roller horizontally because grease is enclosed inside.
Checks after unpacking the carton
(1) Check the product label on End-plate at the cable side of the Motor Roller to confirm that Part number matches to your order.
(2) Check that 1 Fixing parts set is included per Motor Roller. (In case of threaded shaft spec, Nut and Washer are included.)
(3) Check the type and Part number of Fixing parts.
SENERGY
Motor Roller (DC-24V) Installation Manual
NOTE: Control card is not contained. Please purchase it separately.
<Label Example>
<Label Example>
1
(1) Product Part
(2) Power supply
(3) Serial number
3
2
Warning
Caution
<Example of Part Number>
PR
A D
number
voltage
*Specification
Abbr. of PULSE ROLLER
*For the details of the fields marked with '*', refer to the catalog.
50
500
60 ZMAT
*Various specifications
Speed code
Roller length
Diameter
DC24V

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Summary of Contents for Pulseroller SENERGY

  • Page 1 NOTE: Control card is not contained. Please purchase it separately. Thank you for purchasing SENERGY Motor Roller. These instructions contain important information to enable you to use the products safely and to prevent any harm or damage to you and others. Familiarize yourself with the content before using the products.
  • Page 2 Dimensional drawing ■ D: Roller diameter (φ48.6/φ50/φ57/φ60.5) ● Non threaded Hex shaft + M8 drilled and tapped shaft ● Non threaded Hex shaft + Spring-loaded Hex shaft L=RL+28 L=RL+39 11.1 11.1 11.1 -0.1 -0.1 -0.1 Cable length (Black) M8P1.25 Cable length (Black) Depth15 600 mm 600 mm...
  • Page 3 Recommended frame hole dimensions ■ Non-threaded Hex shaft M12 threaded Hex shaft Non-threaded Hex shaft with PR-D-30H-PU-N with PR-D-30H-PU-N-ST 11.3 11.3 11.3 2-φ5.5 Caution ● For Tapared Motor Roller or Skewed roller installation exceeding 1mm miss-alignment of axle holes, please do NOT use our standard fixing bracket in order to avoid internal mechanical stress which results in product failure.
  • Page 4 Installation ■ -Cable side- Put the connector and cable through mounting hole of the frame, and insert the shaft to the frame. Caution ●Be careful not to damage the cable. -Non cable side- <M8 drilled and tapped shaft> Push the NON cable side shaft and position it to the mounting hole, then insert M8 Hex bolt with captive washer into the tapped hole on the shaft and fix the shaft temporary.
  • Page 5 -Cable side- <Non-threaded Hex shaft> 1. Mount Base bracket onto the frame and use a torque wrench to tighten M5 Bolt and Nut with 2.3 - 3.5 Nm. 2. Put Fixing block A through the shaft and use a torque wrench to tighten M6 Flange nut with 8 - 10 Nm. M6 Flange nut Caution ●...
  • Page 6 ● The warranty period is 1(one) year from delivery of the product under proper installation and handling. The warranty covers only the repair of the main body of the delivered product. Contact information for Technical support ■ www.pulseroller.com sales@pulseroller.com support@pulseroller.com www.pulseroller.com/contact...