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This 'Original instructions' document assumes that the operator carrying out any operation with this
product is trained and competent to do so. This manual does not attempt to cover all details or variations
in the equipment. Nor does this manual claim to provide for every possible contingency met in connection
with the installation, operation, or maintenance thereof. Should further information be desired, or should
a particular problem arise which is not covered in sufficient detail, the matter should be referred to
Hi-Force.
OPERATING INSTRUCTION MANUAL
TLE50 SERIES | TOUGHLIFT JACKING SYSTEM
Hi-Force TLE50 series Electric Driven ToughLift Jacking Systems are designed to be an easy to operate,
all-in-one electric-powered jacking system. The mobile unit is easy to manoeuvre and the combination of
an adjustable handle and the 'V-Lift' system facilitates easy, accurate positioning of the lifting cylinder under
the load. Available with a 254mm or 355mm stroke length, the units have a lifting capacity of 50 tonnes at
a maximum operating pressure of 700 bar (10,000 psi). This manual applies to the Hi-Force TLE50 series
Electric Driven ToughLift Jacking Systems Only. It contains the latest product information available at the
time of publication and approval. For information relating to the servicing of an Electric Driven ToughLift,
see the servicing instructions, which are available on the Hi-Force website. Hi-Force reserves the right to
make changes to this document at any time without notice.
Operating Instruction Manual:
OM-TLE50-01
- ELECTRIC DRIVEN
1
From Serial Number:
All
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Summary of Contents for Hi-Force TLE50 Series
- Page 1 Available with a 254mm or 355mm stroke length, the units have a lifting capacity of 50 tonnes at a maximum operating pressure of 700 bar (10,000 psi). This manual applies to the Hi-Force TLE50 series Electric Driven ToughLift Jacking Systems Only. It contains the latest product information available at the time of publication and approval.
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Page 2: Table Of Contents
Operating Instruction Manual: From Serial Number: OM-TLE50-01 Table of Contents 1.0 Inspection upon Receipt ..............3 2.0 Safety Precautions ................3 3.0 Declaration of Incorporation/ Conformity ........6 4.0 Component Identification ..............7 5.0 Installation/ Setup ................10 6.0 Operation ..................12 7.0 Lifting and Transport .............. -
Page 3: Inspection Upon Receipt
If in doubt on the correct use of any Hi-Force equipment, contact your nearest Hi-Force office or distributor. Only qualified personnel should be allowed to operate hydraulic equipment. If an operator has not been trained on high-pressure hydraulic equipment and its safe usage, consult your local Hi-Force sales office or distributor who can offer training courses for operators. - Page 4 NEVER attempt to solve, or clean-up leaks in the system while the system is pressurised. • Immediately replace any worn or damaged parts using genuine Hi-Force parts only. • DO NOT use any hydraulic equipment if you are under the influence of alcohol, drugs or medication.
- Page 5 Operating Instruction Manual: From Serial Number: OM-TLE50-01 Failure to observe and obey the following safety precautions could result in property damage, equipment damage or minor/ moderate personal injury; • NEVER lift, carry or move any hydraulic components by the hose or hoses connected to them. •...
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Page 6: Declaration Of Incorporation/ Conformity
NEVER exceed the maximum rated pressure or load capacity of any hydraulic cylinder. Hi-Force manufactures its hydraulic cylinders to operate at a maximum working pressure of 700 bar (10,000 psi). DO NOT connect a pump with a higher pressure capacity rating to any Hi-Force cylinder of this model series. -
Page 7: Component Identification
Operating Instruction Manual: From Serial Number: OM-TLE50-01 4.0 Component Identification Base Plate Tilting Saddle ‘V-Lift’ System Handle Release Cylinder Handle Piston Control Pendant Figure 4.1: Component Identification... - Page 8 Operating Instruction Manual: From Serial Number: OM-TLE50-01 Power ‘ON/ OFF’ Switch Top Cover Electrical Control Box Mains Power Plug Electric Motor Oil Drain Plug Figure 4.2: Component Identification...
- Page 9 Operating Instruction Manual: From Serial Number: OM-TLE50-01 Oil Reservoir Handle Position Latch-Pin Holes Oil Level Gauge Oil Filler Breather Cap Top Cover Mounting Cap Screws Cylinder Overload Protection Valve Figure 4.3: Component Identification...
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Page 10: Installation/ Setup
Operating Instruction Manual: From Serial Number: OM-TLE50-01 5.0 Installation/ Setup 5.1 Before First Use / Preparation 1. Immediately after unpacking, examine the unit for signs of transit damage and if found contact the shipping company. 2. Establish the oil level in the oil reservoir (15) using the oil level gauge (16). Depending on the shipping method used, the reservoir may either be supplied full or empty. - Page 11 Operating Instruction Manual: From Serial Number: OM-TLE50-01 5.4 Moving & Positioning the ToughLift 1. Adjust the handle into the most comfortable position by [1] pulling up on the handle release (6) and [2] rotating the handle (7) to the desired position. [3] Let go of the handle release (6) and allow the locating pins to engage the handle latch-pin holes (18) on the side of the ToughLift main housing (See figure 5.1).
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Page 12: Operation
Operating Instruction Manual: From Serial Number: OM-TLE50-01 6.0 Operation 1. Connect the ToughLift unit to the available power source. 2. Turn the motor on by pressing the green ‘ON’ button (9) on the electrical control box (10). 3. Using the remote ‘control pendant’ (8), press the ‘UP’ button to extend/ advance the jacking cylinder and the ‘DOWN’... -
Page 13: Lifting And Transport
Operating Instruction Manual: From Serial Number: OM-TLE50-01 7.0 Lifting and Transport 7.1 Lifting the Toughlift • Before lifting the unit, adjust the handle (See figure 5.1) into its forward most locked position (See figure 7.1). This places the handle directly over the units’ centre of gravity, allowing it to be safely lifted by its handle. -
Page 14: Maintenance And Storage
Operating Instruction Manual: From Serial Number: OM-TLE50-01 8.0 Maintenance and Storage Carry out basic maintenance on a regular basis to keep the jacking system operating in a trouble-free manner. Maintenance intervals are determined by the frequency of use of the system and the operating conditions on site. -
Page 15: Specifications
0 - 60 60 - 700 0.36 10.0 System Components/ Accessories (Refer to the Hi-Force website or latest Hi-Force catalogue, for further details) • Range of Slip Lock Extensions (180mm – 500mm) • Range of Load Lock Extensions (180mm – 500mm) •... -
Page 16: Troubleshooting
Operating Instruction Manual: From Serial Number: OM-TLE50-01 11.0 Troubleshooting Hi-Force TLE50 ToughLift Jacking Systems should be serviced and repaired only by authorised Hi-Force repair centres. The following table gives possible causes and solutions for common problems. TROUBLESHOOTING GUIDE Problem Possible Cause Solution 1. - Page 17 TROUBLESHOOTING GUIDE (continued…) Problem Possible Cause Solution 7. Erratic cylinder a. Leakage from pump or valve Contact your local Hi-Force office/ distributor. movement. internal components. b. Internal leak, due to damaged/worn Contact your local Hi-Force office/ distributor. seals or valves.
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Page 18: Contact Details
Operating Instruction Manual: From Serial Number: OM-TLE50-01 Head Office: Hi-Force Limited Prospect Way, Daventry, Northamptonshire NN11 8PL United Kingdom Tel: + 44 1327 301000 Fax: + 44 1327 706555 www.hi-force.com Regional Offices: For more information on our offices worldwide, scan the below QR code.
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