Hi-Force TLA50 Series Operating Instructions Manual

Toughlift jacking syste-air driven

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This 'Original instructions' document assumes that the operator carrying out any operation with this
product is trained and competent to do so. This manual does not attempt to cover all details or variations
in the equipment. Nor does this manual claim to provide for every possible contingency met in connection
with the installation, operation, or maintenance thereof. Should further information be desired, or should
a particular problem arise which is not covered in sufficient detail, the matter should be referred to
Hi-Force.
OPERATING INSTRUCTION MANUAL
TLA50 SERIES | TOUGHLIFT JACKING SYSTEM
Hi-Force TLA50 series Air Driven ToughLift Jacking Systems are designed to be an easy to operate,
all-in-one air-powered jacking system. The mobile unit is easy to manoeuvre and the combination of an
adjustable handle and the 'V-Lift' system facilitates easy, accurate positioning of the lifting cylinder under
the load. Available with a 254mm or 355mm stroke length, the units have a lifting capacity of 50 tonnes at
a maximum operating pressure of 700 bar (10,000 psi). This manual applies to the Hi-Force TLA50 series
Air Driven ToughLift Jacking Systems Only. It contains the latest product information available at the time
of publication and approval. For information relating to the servicing of an Air Driven ToughLift, see the
servicing instructions, which are available on the Hi-Force website. Hi-Force reserves the right to make
changes to this document at any time without notice.
Operating Instruction Manual:
OM-TLA50-01
- AIR DRIVEN
1
From Serial Number:
All

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Summary of Contents for Hi-Force TLA50 Series

  • Page 1 Available with a 254mm or 355mm stroke length, the units have a lifting capacity of 50 tonnes at a maximum operating pressure of 700 bar (10,000 psi). This manual applies to the Hi-Force TLA50 series Air Driven ToughLift Jacking Systems Only. It contains the latest product information available at the time of publication and approval.
  • Page 2: Table Of Contents

    Operating Instruction Manual: From Serial Number: OM-TLA50-01 Table of Contents 1.0 Inspection upon Receipt ..............3 2.0 Safety Precautions ................3 3.0 Declaration of Incorporation / Conformity ........6 4.0 Component Identification ..............7 5.0 Installation / Setup ................11 6.0 Operation ..................
  • Page 3: Inspection Upon Receipt

    If in doubt on the correct use of any Hi-Force equipment, contact your nearest Hi-Force office or distributor. Only qualified personnel should be allowed to operate hydraulic equipment. If an operator has not been trained on high-pressure hydraulic equipment and its safe usage, consult your local Hi-Force sales office or distributor who can offer training courses for operators.
  • Page 4 NEVER attempt to solve, or clean-up leaks in the system while the system is pressurised. • Immediately replace any worn or damaged parts using genuine Hi-Force parts only. • DO NOT use any hydraulic equipment if you are under the influence of alcohol, drugs or medication.
  • Page 5 Once lifted, all loads should be supported using rigid mechanical structures. • NEVER exceed the maximum rated pressure or load capacity of any hydraulic cylinder. Hi-Force manufactures its hydraulic cylinders to operate at a maximum working pressure of 700 bar (10,000 psi).
  • Page 6: Declaration Of Incorporation / Conformity

    3.0 Declaration of Incorporation / Conformity Hi-Force declares that this product has been tested and complies with the standards set out in the relevant EU directives. The EU Declaration of Incorporation / Conformity is included as Annex A to this instruction...
  • Page 7: Component Identification

    Operating Instruction Manual: From Serial Number: OM-TLA50-01 4.0 Component Identification Base Plate Tilting Saddle ‘V’ Lift System Handle Release Cylinder Handle Piston Control Pendant Figure 4.1: Component Identification...
  • Page 8 Operating Instruction Manual: From Serial Number: OM-TLA50-01 Oil Filler Breather Cap Cylinder Overload Protection Valve Air Motor Air Motor Muffler Figure 4.2: Component Identification...
  • Page 9 Operating Instruction Manual: From Serial Number: OM-TLA50-01 Top Cover Oil Reservoir Filter/Regulator/Lubricator (FRL) Unit Handle Position Latch-Pin Holes Pendant Hose Inlet Top Cover Mounting Cap Screws Oil Level Gauge Figure 4.3: Component Identification...
  • Page 10 Operating Instruction Manual: From Serial Number: OM-TLA50-01 Water Trap Drain Button Air Lubricator Filler Plug Water Trap Air Lubricator Control Knob Air Supply Inlet Port Air Lubricator Reservoir Air Pressure Gauge Water Trap Drain Port Air Pressure Regulator Valve Oil Reservoir Drain Plug Figure 4.4: Component Identification...
  • Page 11: Installation / Setup

    Operating Instruction Manual: From Serial Number: OM-TLA50-01 5.0 Installation / Setup 5.1 Before First Use / Preparation 1. Immediately after unpacking, examine the unit for signs of transit damage and if found contact the shipping company. 2. Establish the oil level in the oil reservoir (17) using the oil level gauge (16). Depending on the shipping method used, the reservoir may either be supplied full or empty.
  • Page 12 Operating Instruction Manual: From Serial Number: OM-TLA50-01 5.4 Filling the Air Supply Lubricant Reservoir IMPORTANT: The TLA50 Air Motor requires ISO VG 32 (SAE10) Detergent Oil. • Turn Off or Disconnect from the Air Supply. • Remove the Air Lubricator Filler Plug (25). •...
  • Page 13 Operating Instruction Manual: From Serial Number: OM-TLA50-01 5.9 Moving & Positioning the ToughLift 1. Adjust the handle into the most comfortable position by [1] pulling up on the handle release (6) and [2] rotating the handle (7) to the desired position. [3] Let go of the handle release (6) and allow the locating pins to engage the handle latch-pin holes (18) on the side of the ToughLift main housing (See figure 5.1).
  • Page 14: Operation

    Operating Instruction Manual: From Serial Number: OM-TLA50-01 6.0 Operation 1. Connect the ToughLift to the air supply using an appropriate 3/8” BSP airline fitting. 2. Turn the air supply ‘ON’. The air pressure supplied to the unit should ideally be between 6.2 bar (90 psi) and 7.0 bar (100 psi).
  • Page 15: Lifting And Transport

    Operating Instruction Manual: From Serial Number: OM-TLA50-01 7.0 Lifting and Transport 7.1 Lifting the Toughlift • Before lifting the unit, adjust the handle (See figure 5.1) into its forward most locked position (See figure 7.1). This places the handle directly over the units’ centre of gravity, allowing it to be safely lifted by its handle.
  • Page 16: Maintenance And Storage

    Operating Instruction Manual: From Serial Number: OM-TLA50-01 8.0 Maintenance and Storage Carry out basic maintenance on a regular basis to keep the jacking system operating in a trouble-free manner. Maintenance intervals are determined by the frequency of use of the system and the operating conditions on site.
  • Page 17: Specifications

    0 - 60 60 - 700 0.36 10.0 System Components / Accessories (Refer to the Hi-Force website or latest Hi-Force catalogue, for further details) • Range of Slip Lock Extensions (180mm – 500mm) • Range of Load Lock Extensions (180mm – 500mm) •...
  • Page 18: Troubleshooting

    Operating Instruction Manual: From Serial Number: OM-TLA50-01 11.0 Troubleshooting Hi-Force TLA50 ToughLift Jacking Systems should be serviced and repaired only by authorised Hi-Force repair centres. The following table gives possible causes and solutions for common problems. TROUBLESHOOTING GUIDE Problem Possible Cause Solution 1.
  • Page 19 Oil level too low. Add oil as per section 5.3. way. b. Cylinder piston binding. Contact your local Hi-Force office / distributor. c. External obstruction. Retract cylinder and clear obstruction. 7. Erratic cylinder a. Leakage from pump or valve Contact your local Hi-Force office / distributor.
  • Page 20: Contact Details

    Operating Instruction Manual: From Serial Number: OM-TLA50-01 UK Head Office: Hi-Force Limited Prospect Way, Daventry, Northamptonshire NN11 8PL United Kingdom Tel: + 44 1327 301000 Fax: + 44 1327 706555 Email: daventry@hi-force.com...
  • Page 21 Baku Milano Azerbaijan Italy Tel: +994 124 474 100 Tel: +39 0257 607 174 Email: baku@hi-force.com Email: italy@hi-force.com Hi-Force Hydraulics (Asia) S.B. Hi-Force Nederland B.V. Selangor Numansdorp Malaysia Netherlands Tel: +603 5525 4203 Tel: +31 85 902 8111 Email: malaysia@hi-force.com Email: holland@hi-force.com...

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