HADEF DIN 7355 Installation, Operating And Maintenance Instructions

Steel jack

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Installation,- Operating and

Maintenance Instructions

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HADEF Steel Jack

DIN 7355

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5.52.210.00.01.01

Rev.01

Table of Contents

Summary of Contents for HADEF DIN 7355

Page 1 Pos: 1.2 /---TITELSEITE/Allgemein/Titel - BA @ 0\mod_1171286931725_52.doc @ 57 @ @ 1 Installation,- Operating and Maintenance Instructions Pos: 1.3 /---TITELSEITE/Allgemein/HADEF-Bezeichnung @ 0\mod_1171289923124_0.doc @ 69 @ @ 1 HADEF Steel Jack DIN 7355 Pos: 1.4 /---TITELSEITE/Bauarten/leer-Standard @ 0\mod_1172062835772_52.doc @ 201 @ @ 1 Pos: 1.5 /---TITELSEITE/Bauarten/leer-Standard @ 0\mod_1172062835772_52.doc @ 201 @ @ 1...
Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich de Fries GmbH wird im Weiteren als Heinrich De Fries GmbH will be named HADEF in HADEF bezeichnet. the following text. Translation of the original operating and Originalbetriebsanleitung in deutscher Sprache.
Page 3 Information Maintenance..................15 10.1 General ..........................15 10.2 Monitoring ........................15 Inspection ..................16 11.1 Periodic checks ....................... 16 11.2 Inspection intervals......................16 Service....................17 12.1 Gear ..........................17 12.2 Safety crank and load pressure brake ................17 12.3 Lubricant selection ......................17 Trouble ....................
Page 4: Information
The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual. Before delivery, all HADEF products are packed properly. Check the goods after receipt for any damage caused during transport. Report any damage immediately to the forwarding agent.
Page 5: Safety
Safety Safety Pos: 7.2.1 /2--SICHERHEIT/Allgemein/Warnhinweise + Symbole/01.Warnhinweise + Symbole @ 0\mod_1172050513996_52.doc @ 165 @ @ 1 Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. DANGER! This means that there is a risk that could lead, if it is not avoided, to death or severe injury.
Page 6: Requirements For The Operating Personnel
The permitted environmental temperature during equipment operation is –20°C up to +40°C! Defective devices and load suspension devices must not be used until they have been repaired! Only original HADEF spare parts must be used. Non-compliance will result in any warranty claims on HADEF becoming void.
Page 7: Basic Safety Measures
Safety Basic safety measures Observe installation-, operation and maintenance instruction. Take notice of caution notes at units and in the manual Observe safety distances. Take care for a free view on the load. Only use the hoists appropriately. The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be moved.
Page 8: Transport And Storage
Pos: 8.3 /3--TRANPORT/LAGERUNG/Transport und Lagerung/Transport und Lagerung @ 0\mod_1172060037462_52.doc @ 194 @ @ 1 Transport HADEF devices are checked and if so adequately packed before delivery. Do not throw or drop the equipment. Use adequate means of transport.
Page 9: Description
It is not permitted to use the unit in an area at risk from explosion! Pos: 9.3.1.1 /4--BESCHREIBUNG/Winde + Seilzug/Aufbau/Aufbau - 7355 @ 1\mod_1266576784176_52.doc @ 12635 @ @ 1 Design HADEF Steel jacks acc. DIN 7355 are winches with stationary pinion rack and movable housing. They are constructed for mobile use to lift and lower load vertically with small lifting heights or horizontally and tilt angle as supporting winch.
Page 10: Technical Data
Technical data Technical data Pos: 10.2 /5--TECHNISCHE DATEN/Winde + Seilzug/7355/1. 7355 @ 1\mod_1266821405850_52.doc @ 12661 @ @ 1 lifting crank lift per weight Capacity height pressure crank turn approx. 1500 3000 5000 10000 Pos: 10.3 /5--TECHNISCHE DATEN/Winde + Seilzug/7355/2) 7355 - Maße @ 1\mod_1266830691652_52.doc @ 12727 @ @ 1 Main dimensions dimensions 1500 kg...
Page 11: Installation
Installation Installation Pos: 11.2.1.1 /6--MONTAGE/Winde + Seilzug/Allgemein/01.Allgemein - Alle @ 0\mod_1175003277025_52.doc @ 2819 @ @ 1 Please observe the following points in order to avoid any damage to equipment or injury of person: Wear safety gloves. Install the winch on a stable ground. Make sure attachment surface is flat and that installation is made stress-free, - use shim parts if necessary.
Page 12: Operation
Operation Operation Pos: 12.2 /7--BEDIENUNG/Allgemein/01.Bedienung - Alle @ 0\mod_1173087534915_52.doc @ 440 @ @ 1 Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. They must be authorized by the employer for the operation of the equipment. The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel.
Page 13: Commissioning
Commissioning Commissioning Pos: 13.2.1 /9--INBETRIEBNAHME/Allgemein/Allgemein/01.Allgemein @ 0\mod_1172504961658_52.doc @ 355 @ @ 1 General Should the unit be used in Germany, please observe the accident prevention regulations, in particular BGV D8, BGV D 6 and BGR 500 (VBG 9a). For other countries: Inspections as above. Please observe the national rules and regulations and the instructions in this manual! Pos: 13.2.2 /---ALLGEMEIN/Hinweise/Prüfungen/HINWEIS - Prüfung durch befähigte Pesonen @ 0\mod_1177339966681_52.doc @ 5319 @ @ 1 NOTE!
Page 14: Functional Test
Functional test Functional test Pos: 14.2.1 /11-FUNKTIONSPRÜFUNG/Funktionsprüfung/260/76 + 7355 @ 1\mod_1266325114963_52.doc @ 12314 @ @ 1 Function must be tested with capacity load, which is shown on the type plate. Test brake by lifting and lowering the load. The load must be hold safety. Pos: 15.1 /12-INSTANDSETZUNG/*Ü1*/#.
Page 15: Maintenance
Maintenance Maintenance Pos: 15.2.1 /12-INSTANDSETZUNG/Allgemein/01.Allgemein @ 0\mod_1173251926256_52.doc @ 469 @ @ 1 10.1 General All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; they must be effected with utmost care. Only “qualified persons” may do this work. Servicing and maintenance work must only be done when the hoist is not loaded.
Page 16: Inspection
11.1 Periodic checks Independently from the regulations of the individual countries, HADEF lifting devices must be checked at least yearly by a qualified person or licensed qualified person regarding its functional safety. In Germany it is necessary to observe the accident prevention regulations BGV D6, BGV D8, BGR 500 as well as DIN 15020 (Basics for cable drives).
Page 17: Service
Service Service Pos: 17.2.1 /14-WARTUNG/Winde + Seilzug/Getriebe/03.Getriebe 7355 @ 1\mod_1266833165290_52.doc @ 12735 @ @ 1 12.1 Gear The gear is lubricated with high-quality long-time grease by the manufacturer. Due to short operation periods renewal of lubrication is only necessary after one year. After removal of the crank (A) and the ratchet pawls (B) , the front-side housing plate (C) can be removed.
Page 18: Trouble
Trouble Trouble Pos: 18.2.1 /15-STÖRUNG/Allgemein/01.Störung @ 0\mod_1173250229044_52.doc @ 460 @ @ 1 Please pay attention to the following in case of problems: Troubles with the equipment must only be repaired by qualified personnel. Secure the unit against unintended operation start. Put up a warning note indicating that the unit is not to be used.
Page 19: Remedy
Remedy Remedy Pos: 19.2 /16-ABHILFE/Winde/02.Tabelle - 7355 @ 1\mod_1266826873670_52.doc @ 12719 @ @ 1 Trouble Cause Remedy The winch or the crank must be repaired by the manufac- Brake is worn or defective turer. Load is not lifted or it is difficult to lift the load. Rack and pinion drive is deformed, gear is stuck.
Page 20: Decommissioning
Decommissioning Decommissioning Pos: 20.2 /---ALLGEMEIN/Hinweise/WARNUNG - Außerbetriebnahe: Schäden vermeiden.. @ 0\mod_1177597023398_52.doc @ 5591 @ @ 1 WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: Pos: 20.3 /17-AUßERBETRIEBNAHME/Allgemein/Alle Außerbetriebnahme @ 0\mod_1173431980767_52.doc @ 671 @ @ 1 It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: First secure the working area for decommissioning, leaving plenty of space.