Related Manuals for TOX FinePress PFHL
Summary of Contents for TOX FinePress PFHL
- Page 1 Original operating instructions ® FinePress PFHL / PFHW ® PRESSOTECHNIK GmbH & Co. KG, Riedstrasse 4, 88250 Weingarten / Germany www.tox.com...
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Page 2: Table Of Contents
Table of contents Table of contents Important information Legal note .................... 6 Exclusion of liability.................. 6 Conformity .................... 6 Validity of the document ................ 7 1.4.1 Content and target group................ 7 1.4.2 Other applicable documents ................ 7 Gender note.................... 7 Displays in the document................ 8 1.6.1 Display of warnings.................. 8 1.6.2 Display of general notes ................ 8 1.6.3... - Page 3 Table of contents About this product Intended use .................... 19 3.1.1 Safe and correct operation ................ 19 3.1.2 Safe and correct design and construction .......... 20 3.1.3 Foreseeable misuse .................. 21 3.1.4 Substances harmful to the wetting properties of lacquers (LABS) .... 21 Product identification ................. 21 3.2.1 Type plate .................... 21 Product overview and function description .......... 22...
- Page 4 Table of contents 6.4.8 Install the BDC sensor (option).............. 42 Commissioning Safety during the commissioning............... 44 7.1.1 Safety device ..................... 44 Requirements for the commissioning ............ 45 Operation Safety in operation.................. 46 8.1.1 General safety rules during operation............ 47 Requirements for operation ............... 47 Process monitoring .................. 47 Setting the open height of the press head .......... 48 Fine adjustment of working stroke ............. 51 Resetting the stroke counter (optional)............ 52...
- Page 5 Table of contents Repairs 11.1 Safety during repairs.................. 63 Disassembly and Disposal 12.1 Safety during disassembly and disposal............ 64 12.2 Decommissioning .................. 64 12.3 Shutdown.................... 65 12.4 Disassembling ................... 66 12.5 Disposal ..................... 66 Appendices 13.1 Declaration of conformity ................ 67 Index TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 6: Important Information
(e.g. by copying, microfilming, translation, transmission in any elec- tronic medium or machine-readable form). Any use - including of extracts - con- ® trary to this condition is prohibited without approval in writing by TOX PRES- SOTECHNIK and may be subject to criminal and civil legal sanctions. -
Page 7: Validity Of The Document
Ÿ ® All information in this manual is up to date at the time of print. TOX PRES- SOTECHNIK reserves the right to make technical changes that improve the system or increase the standard of safety. -
Page 8: Displays In The Document
Important information 1.6 Displays in the document 1.6.1 Display of warnings Warning signs indicate potential dangers and describe protective measures. Warning signs precede the instructions for which they are applicable. Warning signs concerning personal injuries DANGER Identifies an immediate danger! Death or severe injuries will occur if appropriate safety measures are not taken. -
Page 9: Highlighting Of Texts And Images
Important information Identifies important information and tips for users. 1.6.3 Highlighting of texts and images The highlighting of texts facilitates orientation in the document. ü Identifies prerequisites that must be followed. 1. Action step 1 2. Action step 2: identifies an action step in an operating sequence that must be followed to ensure trouble-free operation. -
Page 10: Contact And Source Of Supply
Important information 1.7 Contact and source of supply ® Only use original spare parts or spare parts approved by TOX PRESSOTECH- NIK. ® PRESSOTECHNIK GmbH & Co. KG Riedstraße 4 88250 Weingarten / Germany Tel. +49 (0) 751/5007-767 E-Mail: info@tox-de.com For additional information and forms see www.tox.com... -
Page 11: Safety
Safety 2 Safety 2.1 Basic safety requirements The product is state of the art. However, operation of the product may involve danger to life and limb for the user or third parties or damage to the plant and other property. For this reason the following basic safety requirements will apply: Ÿ... -
Page 12: Organizational Measures
Ÿ Do not make any changes, carry out attachments or conversions to the ® product without the written approval of TOX PRESSOTECHNIK. Action contrary to the above will not be covered by the warranty or the operating approval. -
Page 13: Selection And Qualifications Of Personnel
Ÿ Ensure that assembly and installation work and the initial commissioning are performed exclusively by qualified personnel who have been trained and authorized by TOX ® PRESSOTECHNIK. Ÿ Maintenance and repairs must be performed by qualified and trained per- sonnel only. -
Page 14: Fundamental Hazard Potential
Safety 2.3 Fundamental hazard potential Fundamental hazard potentials exist. The specified examples draw attention to known hazardous situations, but are not complete and do not in any way pro- vide safety and risk awareness action in all situations. 2.3.1 Electrical hazards Attention should be paid to electrical hazards particularly inside the components in the area of all assemblies of the control system and motors of the installation. -
Page 15: Pneumatic Hazards
Safety 2.3.3 Pneumatic hazards Attention must be paid to pneumatic hazards particularly on the pneumatic sup- ply lines and connection points. The following basically applies: Ÿ Allow work to be carried out on pneumatic equipment by authorized service personnel only. Ÿ... -
Page 16: Electromagnetic Hazards
Safety 2.3.6 Electromagnetic hazards Electromagnetic hazards are to be taken into account in the area of electromag- netically vibrating or oscillating components. Regular work on and with electromagnetically vibrating or oscillating compo- nents can cause disorders in the blood flow of the fingers as well as neurologi- cal and motoric dysfunctions. -
Page 17: Noise
Safety 2.3.9 Noise Depending on the equipment, an increase in the noise level can arise in the sphere of the product. Ÿ Keep the duration of the exposure at a minimum. Ÿ Wear individual protective equipment. TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 18: Safety Symbols
Safety 2.4 Safety symbols Safety symbols are important components of the safety concept and help to prevent accidents. The safety symbols provide information about potential haz- ards that could cause serious injuries. The following safety symbols can be attached on the product: Symbol Hazard Notes... -
Page 19: About This Product
About this product 3 About this product 3.1 Intended use The machine in conjunction with the designated tool is used for Ÿ Installing, press fitting Ÿ Punching, pressing (of function elements) Ÿ Riveting, crimping, flaring Ÿ Punching, piercing Ÿ Embossing, marking Ÿ... -
Page 20: Safe And Correct Design And Construction
Ÿ The dynamic forces must at no time exceed the maximum admissible (static) press forces in the direction of pressure and tension. These are specified for every drive of TOX ® PRESSOTECHNIK. Ÿ Dynamic forces must be limited with suitable precautionary measures to en- sure that the admissible (static) press forces are not exceeded. -
Page 21: Foreseeable Misuse
Operation under conditions that deviate from the technical data. Ÿ Operation without fully assembled and functional connections. Ÿ Operation without fully assembled and functional safety devices. Ÿ Modifications to the product without prior approval by TOX ® PRES- SOTECHNIK and the approving authority. Ÿ Incorrect parameterization. -
Page 22: Product Overview And Function Description
About this product 3.3 Product overview and function description ® For the TOX FinePress the ram is moved forward over a toggle mechanism by pulling on the hand lever. In this position a limit switch is actuated which triggers a pneumatic power stroke of 6 mm after the the start button is pressed. The re- turn stroke is initiated when the start button is released. -
Page 23: Technical Data
Technical data 4 Technical data 4.1 Type sheet and data sheet For technical data and installation dimensions see data sheet. www.tox.com 4.2 Compressed air quality and pneumatic connection The following is required: Ÿ Filtered and dried compressed air Lightly oiled compressed air is permitted. -
Page 24: Transport And Storage
Transport and storage 5 Transport and storage 5.1 Safety during transport WARNING Hazard from suspended loads! Severe crushing, impacts and serious accidents as a result of improper trans- portation and falling load! è Only use lifting gear that is appropriate and in perfect technical condition, as well as load attachment devices with an adequate safe working load. -
Page 25: Storage When Not In Use
Transport and storage 5.2 Storage when not in use CAUTION Injury from toppling and falling products! è Secure product from toppling, falling and accidentally moving. The following applies: Ÿ Do not store the product outdoors. Ÿ Protect the product against the influence of the weather. Ÿ... -
Page 26: Transport By Lifting Device
Transport and storage 5.3 Transport by lifting device ® A threaded bore hole is provided for a ring bolt for lifting the TOX FinePress. Threaded hole Cover Fig. 2 Transport by lifting device 1. Remove the cover from the press frame. -
Page 27: Dispatch For Repair
Transport and storage 5.4 Dispatch for repair ® To dispatch the product for repair to TOX PRESSOTECHNIK, please proceed as follows: Ÿ Fill in the "Accompanying repair form". This we supply in the service sector on our website or upon request via e-mail. -
Page 28: Installation
Installation 6 Installation 6.1 Safety during installation The installation may only be carried out by trained and authorized personnel. DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è... - Page 29 Installation WARNING Hazard from suspended loads! Severe crushing, impacts and serious accidents as a result of improper trans- portation and falling load! è Only use lifting gear that is appropriate and in perfect technical condition, as well as load attachment devices with an adequate safe working load. è...
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Page 30: Requirements For Installation
Installation 6.2 Requirements for installation 6.2.1 Set-up location The set-up location: Ÿ Must be free from dust and dirt Ÿ Must be a closed room Ÿ Must have a firm, level floor Ÿ Must have sufficient space and easy access to the system parts Ÿ... -
Page 31: Connections Finepress
Installation 6.3 Connections FinePress Compressed air supply Fig. 3 Connections FinePress TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 32: Installing Accessories
Installation 6.4 Installing accessories 6.4.1 Installing process monitoring (option) è Please see the separate operating manual for the installation of the process monitoring system. TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 33: Installing The Stroke Counter (Optional)
Installation 6.4.2 Installing the stroke counter (optional) Pressure switch Screw plug for counter connec- tion Counter housing 1. Disconnect the cable set from the counter housing. 2. Screw out the screw plug on the counter connection. 3. Install the pressure switch in the counter connection. 4. -
Page 34: Installing The Force Sensor (Optional)
Installation 6.4.3 Installing the force sensor (optional) Screw clamp Cable clamp Angled plug Force sensor Screw fixing device Clamp Straight connector Fixing device 1. Screw the fixing device onto the press head. 2. Screw the force sensor onto the ram. 3. - Page 35 Installation è NOTE! Observe the maximum thread length! The tool must bear against flange 1 or flange 2. TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 36: Installing Travel Sensor (Option)
Installation 6.4.4 Installing travel sensor (option) Holding bracket Mounting clip Travel sensor Cover plate TOX_Manual_FinePress_PFHL-PFHW_en... - Page 37 Installation Stud Holding fixture Travel sensor Lever 1. Dismantle the cover plate. 2. For easier access the lever can be folded down. 3. Install the holding bracket on the press head. 4. Install the travel sensor on the press head. 5.
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Page 38: Installing The Slide Table (Optional)
Installation 6.4.5 Installing the slide table (optional) Base plate Handle Stop Tool plate Grease nipple Fastening holes Fastening groove (T-groove) Retract pneumatic connection Pneumatic the cylinder (optional) Extend pneumatic connection 1. Insert the T-groove nuts into the fastening groove of the press frame. 2. -
Page 39: Installing The Tool Holding Fixture (Optional)
Installation 6.4.6 Installing the tool holding fixture (optional) Tool holding fixture è The tool holding fixture is screwed into the ram. For technical data and installation dimensions see data sheet. www.tox.com TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 40: Install The Tdc Sensor (Option)
Installation 6.4.7 Install the TDC sensor (option) Holding bracket Mounting clip for cable plug TDC sensor Set screw TOX_Manual_FinePress_PFHL-PFHW_en... - Page 41 Installation Fig. 4 Allocation of TDC sensor: (BMF 21K-PS-C-2-S49) 1. Install the holding bracket on the press head. 2. Position the TDC sensor with holding angle on the tension rod by shifting until a signal is appears on the measuring instrument. 3.
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Page 42: Install The Bdc Sensor (Option)
Installation 6.4.8 Install the BDC sensor (option) Holding bracket Mounting clip BDC sensor TOX_Manual_FinePress_PFHL-PFHW_en... - Page 43 Installation Fig. 5 Allocation of the BDC sensor: (BES R04KC-POC15B-S49-00,13) 1. Install the holding bracket on the press head. 2. Install the BDC sensor on the ram. 3. Connect the cable to the evaluation unit. 4. Install the cable plug in the mounting clip. TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 44: Commissioning
Commissioning 7 Commissioning 7.1 Safety during the commissioning The commissioning may only be carried out by trained and authorized person- nel. 7.1.1 Safety device All safety equipment must be properly assembled and functional. TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 45: Requirements For The Commissioning
Commissioning 7.2 Requirements for the commissioning The requirements are: Ÿ All components are properly installed. Ÿ The safety devices of the entire system are properly assembled and func- tional. Ÿ Any transport locks are removed. Ÿ Supply connections, communication and control connections, material or media hoses are installed properly. -
Page 46: Operation
Operation 8 Operation 8.1 Safety in operation WARNING Dangerous machine movements! Serious contusions and injuries! è Make sure that that no persons are located in the danger area during oper- ation. CAUTION Noise during operation! Hearing impairment! è Wear individual protective equipment. CAUTION Hazard from flying parts! Injuries to eyes and body cavities! -
Page 47: General Safety Rules During Operation
Operation 8.1.1 General safety rules during operation During operation: Ÿ Operate the press only with approved material. Ÿ Never operate the press without piece part or sample material. Ÿ Make sure that that no persons are located within the danger area. Ÿ... -
Page 48: Setting The Open Height Of The Press Head
Operation 8.4 Setting the open height of the press head Crank Square Fastening screws Fig. 6 Setting the open height of the press head TOX_Manual_FinePress_PFHL-PFHW_en... - Page 49 Operation < 6 mm Lower tool Upper tool Fig. 7 Example: Tool opening pinch-off edge < 6 mm WARNING Dangerous machine movements! Serious contusions and injuries! è Use only safe tools. è When triggering the limit switch the gap between the moving tool parts must not exceed a maximum of 6 mm.
- Page 50 Operation ü Set the fine adjustment on the largest opening. See Fine adjustment of working stroke, Page 1. Remove the cover from the press frame. 2. Loosen the fastening screws of the clamping plate. Do not unscrew the screws! 3. Place the supplied crank onto the square and adjust the open height by turning it.
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Page 51: Fine Adjustment Of Working Stroke
Operation 8.5 Fine adjustment of working stroke Fixing screws Adjusting ring Cover plate 1. Dismantle the cover plate. 2. Loosen the fixing screws. 3. Turn the adjusting ring to adjust the open height. Turning anticlockwise - increases the open height. Turning clockwise - reduces the open height. -
Page 52: Resetting The Stroke Counter (Optional)
Operation 8.6 Resetting the stroke counter (optional) The stroke counter has a reset button. è Press the stroke counter button. TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 53: Troubleshooting
Troubleshooting 9 Troubleshooting 9.1 Safety during troubleshooting Troubleshooting may only be carried out by trained and authorized personnel. The following applies: Ÿ Inform operating personnel before starting repair work. Ÿ Appoint a supervisor. TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 54: Detecting Faults
Troubleshooting 9.2 Detecting faults If the press is equipped with a control system, the faults or warnings on the cen- tral control unit are displayed and described. Fault Cause Measures The ram does not ex- There is a mechanical fault on the Contact authorized service personnel. -
Page 55: Maintenance Table
The specified intervals are only approximate values. Depending on the area of application, the actual values may differ from the guide values. Maintenance cycle Additional information Weekly 10.4.1 TOX® FinePress inspecting Monthly 10.4.3 Inspecting and cleaning movable parts and guides Half-yearly 10.4.2... -
Page 56: Maintenance
Maintenance 10 Maintenance 10.1 General information Maintenance may only be carried out by trained and authorized personnel. The following applies: Ÿ Observe maintenance intervals if present and stipulated. Ÿ Maintenance intervals may vary from the stipulated maintenance intervals. The maintenance intervals may have to be verified with the manufacturer if necessary. -
Page 57: Safety During Maintenance
Maintenance 10.2 Safety during maintenance DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è Have all work on the electrical equipment performed by an electrician. è Disconnect power supply. - Page 58 Maintenance NOTE Incorrect cleaning agents or cleaning procedures, lack of corrosion pro- tection! Damage to machine components! è Clean plastic parts such as panes (safety guard door, housing, etc.) and control elements with cotton cloths (smooth woven structure) and suitable cleaning agents (e.g.
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Page 59: Requirements For Maintenance
Maintenance 10.3 Requirements for maintenance 10.3.1 Set system to maintenance position Unless specified otherwise, before all maintenance work: 1. Retract the working piston. Drive is in home position. 2. Install a restraint device if necessary. 3. Switch off the system and secure it against being switched back on. 4. -
Page 60: Tox Finepress Maintaining
Maintenance ® 10.4 TOX FinePress maintaining ® 10.4.1 FinePress inspecting ü System is in maintenance position. Set system to maintenance position, Page 1. Check the plant, particularly moving parts for wear, obvious defects and damage. 2. Check the supply connections for tightness. -
Page 61: Inspecting The Fastening Of The Press Head
Maintenance 10.4.2 Inspecting the fastening of the press head Fastening screws ü System is in maintenance position. Set system to maintenance position, Page 1. Check the tightening torque of the fastening screws. 2. NOTE! Damage on the tool! Check the alignment of the tool! Screw size Tightening torque M 12... -
Page 62: Inspecting And Cleaning Movable Parts And Guides
Maintenance 10.4.3 Inspecting and cleaning movable parts and guides ü System is in maintenance position. Set system to maintenance position, Page NOTE Incorrect cleaning agents or cleaning procedures, lack of corrosion pro- tection! Damage to machine components! è Clean plastic parts such as panes (safety guard door, housing, etc.) and control elements with cotton cloths (smooth woven structure) and suitable cleaning agents (e.g. -
Page 63: Repairs
Repairs 11 Repairs 11.1 Safety during repairs Repairs may only be carried out by trained and authorized personnel. TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 64: Disassembly And Disposal
Disassembly and Disposal 12 Disassembly and Disposal 12.1 Safety during disassembly and disposal The dismantling and disposal may only be carried out by trained and authorized personnel. DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è... -
Page 65: Shutdown
Disassembly and Disposal 12.3 Shutdown Shutdown means that the system is shut down permanently and/or is prepared for removal. 1. Stop system and wait for it to come to a standstill. 2. Remove material if necessary. 3. Switch off the system at the main switch and secure it against being switched on again. -
Page 66: Disassembling
® return it to TOX PRESSOTECHNIK. For further information about the take-back and forms see www.tox.com in the service sector. Regarding questions about disposal please contact TOX ® PRESSOTECHNIK GmbH &... -
Page 67: Appendices
Appendices 13 Appendices 13.1 Declaration of conformity TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 70: Index
Index Index Accessories Electromagnetic Installing............ 32 Hazard............ 16 Attachment point ........... 26 Exclusion of liability.......... 6 Basic safety requirements ...... 11 Faults BDC sensor Detect ............ 54 Install ............ 42 Fine adjustment Working stroke .......... 51 FinePress Connections .......... 31 Commissioning .......... 44 Inspecting .......... 60 Requirements ........... - Page 71 Index Images Noise Highlighting .......... 9 Hazard............ 17 Important information ........ 6 Note Information Gender ............ 7 Important............. 6 General ............ 8 Inspection Legal ............ 6 Drive/Fastening......... 61 Warning signs .......... 8 FinePress.......... 60 Guides ............ 62 Installation ............. 28 Open height of the press head Accessories ..........
- Page 72 Index Safe Target group ............ 7 Construction.......... 20 TDC sensor Design............ 20 Install ............ 40 Safety ............ 11 Technical data .......... 23 Commissioning ......... 44 Texts Disassembly .......... 64 Highlighting .......... 9 Disposal ............ 64 Tool holding fixture Installation.......... 28 Installing ............ 39 Maintenance .......... 57 Transport............ 24 Operation ..........
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