Related Manuals for TOX FinePress PFS
Summary of Contents for TOX FinePress PFS
- Page 1 Original operating instructions ® FinePress PFS / PFL / PFW ® PRESSOTECHNIK GmbH & Co. KG Riedstrasse 4 88250 Weingarten / Germany www.tox.com...
- Page 2 TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 3: Table Of Contents
Table of contents Table of contents Important information Legal note .................... 7 Exclusion of liability.................. 7 Conformity .................... 7 Validity of the document ................ 8 1.4.1 Content and target group................ 8 1.4.2 Other applicable documents ................ 8 Gender note.................... 8 Displays in the document................ 9 1.6.1 Display of warnings.................. 9 1.6.2 Display of general notes ................ 10 1.6.3... - Page 4 Table of contents About this product Intended use .................... 21 3.1.1 Safe and correct operation ................ 21 3.1.2 Safe and correct design and construction .......... 21 3.1.3 Foreseeable misuse .................. 23 3.1.4 Substances harmful to the wetting properties of lacquers (LABS) .... 23 Product identification ................. 23 3.2.1 Type plate .................... 23 Product overview and function description .......... 24...
- Page 5 Table of contents 6.4.8 Install the TDC sensor (option) .............. 43 6.4.9 Install the BDC sensor (option).............. 45 Commissioning Safety during the commissioning............... 47 7.1.1 Safety device ..................... 47 Requirements for the commissioning ............ 48 Setting return stroke damping.............. 49 Operation Safety in operation.................. 51 8.1.1 General safety rules during operation............ 51 Requirements for operation ............... 52 Process monitoring .................. 52 Setting the open height of the press head .......... 53...
- Page 6 Table of contents Repairs 11.1 Safety during repairs.................. 67 Disassembly and Disposal 12.1 Safety during disassembly and disposal............ 69 12.2 Decommissioning .................. 69 12.3 Shutdown.................... 70 12.4 Disassembling ................... 71 12.5 Disposal ..................... 71 Appendices 13.1 DECLARATION OF INCORPORATION............ 73 Index TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 7: Important Information
PRESSOTECHNIK and may be subject to crimi- nal and civil legal sanctions. If this manual refers to goods and/or services of third parties, this is for ex- ® ample only or is a recommendation by TOX PRESSOTECHNIK. ® PRESSOTECHNIK does not accept any liability or warranty/guaran- tee with reference to the selection, specifications and/or usability of these goods and services. -
Page 8: Validity Of The Document
Important information 1.4 Validity of the document 1.4.1 Content and target group This manual contains information and instructions for the safe operation and safe maintenance or servicing of the product. Ÿ All information in this manual is up to date at the time of print. ®... -
Page 9: Displays In The Document
Important information 1.6 Displays in the document 1.6.1 Display of warnings Warning signs indicate potential dangers and describe protective mea- sures. Warning signs precede the instructions for which they are applicable. Warning signs concerning personal injuries DANGER Identifies an immediate danger! Death or severe injuries will occur if appropriate safety measures are not taken. -
Page 10: Display Of General Notes
Important information 1.6.2 Display of general notes General notes show information on the product or the described action steps. Identifies important information and tips for users. 1.6.3 Highlighting of texts and images The highlighting of texts facilitates orientation in the document. ü... -
Page 11: Contact And Source Of Supply
Important information 1.7 Contact and source of supply ® Only use original spare parts or spare parts approved by TOX PRES- SOTECHNIK. ® PRESSOTECHNIK GmbH & Co. KG Riedstraße 4 88250 Weingarten / Germany Tel. +49 (0) 751/5007-333 E-Mail: info@tox-de.com For additional information and forms see www.tox-pressotechnik.com... - Page 12 Important information TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 13: Safety
Safety 2 Safety 2.1 Basic safety requirements The product is state of the art. However, operation of the product may in- volve danger to life and limb for the user or third parties or damage to the plant and other property. For this reason the following basic safety requirements will apply: Ÿ... -
Page 14: Organizational Measures
Ÿ Do not make any changes, carry out attachments or conversions to the ® product without the written approval of TOX PRESSOTECHNIK. Ac- tion contrary to the above will not be covered by the warranty or the op- erating approval. -
Page 15: Selection And Qualifications Of Personnel
Ÿ Ensure that assembly and installation work and the initial commission- ing are performed exclusively by qualified personnel who have been ® trained and authorized by TOX PRESSOTECHNIK. Ÿ Maintenance and repairs must be performed by qualified and trained personnel only. -
Page 16: Fundamental Hazard Potential
Safety 2.3 Fundamental hazard potential Fundamental hazard potentials exist. The specified examples draw atten- tion to known hazardous situations, but are not complete and do not in any way provide safety and risk awareness action in all situations. 2.3.1 Electrical hazards Attention should be paid to electrical hazards particularly inside the compo- nents in the area of all assemblies of the control system and motors of the installation. -
Page 17: Pneumatic Hazards
Safety 2.3.3 Pneumatic hazards Attention must be paid to pneumatic hazards particularly on the pneumatic supply lines and connection points. The following basically applies: Ÿ Allow work to be carried out on pneumatic equipment by authorized service personnel only. Ÿ Wear individual protective equipment. -
Page 18: Electromagnetic Hazards
Safety 2.3.6 Electromagnetic hazards Electromagnetic hazards are to be taken into account in the area of electro- magnetically vibrating or oscillating components. Regular work on and with electromagnetically vibrating or oscillating com- ponents can cause disorders in the blood flow of the fingers as well as neu- rological and motoric dysfunctions. -
Page 19: Noise
Safety 2.3.9 Noise Depending on the equipment, an increase in the noise level can arise in the sphere of the product. Ÿ Keep the duration of the exposure at a minimum. Ÿ Wear individual protective equipment. 2.4 Safety device Safety devices are important components of the safety concept and help to prevent accidents. -
Page 20: Safety Symbols
Safety 2.5 Safety symbols Safety symbols are important components of the safety concept and help to prevent accidents. The safety symbols provide information about potential hazards that could cause serious injuries. The following safety symbols can be attached on the product: Symbol Hazard Notes... -
Page 21: About This Product
About this product 3 About this product 3.1 Intended use The machine in conjunction with the designated tool is used for Ÿ Installing, press fitting Ÿ Punching, pressing (of function elements) Ÿ Riveting, crimping, flaring Ÿ Punching, piercing Ÿ Embossing, marking Ÿ... - Page 22 The dynamic forces must at no time exceed the maximum admissible (static) press forces in the direction of pressure and tension. These are ® specified for every drive of TOX PRESSOTECHNIK. Ÿ Dynamic forces must be limited with suitable precautionary measures to ensure that the admissible (static) press forces are not exceeded.
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Page 23: Foreseeable Misuse
Ÿ Operation without fully assembled and functional connections. Ÿ Operation without fully assembled and functional safety devices. ® Ÿ Modifications to the product without prior approval by TOX PRES- SOTECHNIK and the approving authority. Ÿ Incorrect parameterization. Ÿ Execution of activities by persons who are not qualified or authorized to do so. -
Page 24: Product Overview And Function Description
About this product 3.3 Product overview and function description ® The TOX FinePress is operated purely pneumatic. This pneumatic press of linear effect implements a pneumatic stroke along the entire length. Fig. 1 Product overview Designation Function Drive Moves the ram onto the workpiece and performs the power stroke. -
Page 25: Technical Data
Technical data 4 Technical data 4.1 Type sheet and data sheet For technical data and installation dimensions see data sheet. www.tox-pressotechnik.com 4.2 Compressed air quality and pneumatic connection The following is required: Ÿ Filtered and dried compressed air Lightly oiled compressed air is permitted. - Page 26 Technical data TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 27: Transport And Storage
Transport and storage 5 Transport and storage 5.1 Safety during transport WARNING Hazard from suspended loads! Severe crushing, impacts and serious accidents as a result of improper transportation and falling load! è Only use lifting gear that is appropriate and in perfect technical condi- tion, as well as load attachment devices with an adequate safe working load. - Page 28 Transport and storage The following applies: Ÿ Do not store the product outdoors. Ÿ Protect the product against the influence of the weather. Ÿ Avoid temperature fluctuations, so as to prevent corrosion from con- densation. Ÿ Seal connection openings. TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 29: Transport By Lifting Device
Transport and storage 5.3 Transport by lifting device ® A threaded bore hole is provided for a ring bolt for lifting the TOX Fine- Press. Threaded hole Cover Fig. 2 Transport by lifting device 1. Remove the cover from the press frame. -
Page 30: Dispatch For Repair
Transport and storage 5.4 Dispatch for repair ® To dispatch the product for repair to TOX PRESSOTECHNIK, please pro- ceed as follows: Ÿ Fill in the "Accompanying repair form". This we supply in the service sector on our website or upon request via e-mail. -
Page 31: Installation
Installation 6 Installation 6.1 Safety during installation The installation may only be carried out by trained and authorized person- nel. DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è... - Page 32 Installation CAUTION Tripping points from laid supply lines! Injuries from tripping and falling! è Avoid tripping points when setting up. è Mark unavoidable tripping points with warning sign. TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 33: Requirements For Installation
Installation 6.2 Requirements for installation 6.2.1 Set-up location The set-up location: Ÿ Must be free from dust and dirt Ÿ Must be a closed room Ÿ Must have a firm, level floor Ÿ Must have sufficient space and easy access to the system parts Ÿ... -
Page 34: Connections Finepress
Installation 6.3 Connections FinePress Return stroke Fast approach stroke / power stroke Fig. 3 Connections FinePress TOX_Manual_FinePress_PFS-PFL-PFW_en... -
Page 35: Installing Accessories
Installation 6.4 Installing accessories 6.4.1 Installing the control panel (optional) The control panel must be firmly screwed to the floor at the appropriate position. The distances for occupational safety must be observed. 1. Install mobile control panel in such a way that the machine compart- ment is visible. -
Page 36: Installing The Stroke Counter (Optional)
Installation 6.4.3 Installing the stroke counter (optional) Pressure switch Screw plug for counter con- nection Counter housing 1. Disconnect the cable set from the counter housing. 2. Screw out the screw plug on the counter connection. 3. Install the pressure switch in the counter connection. 4. -
Page 37: Installing The Force Sensor (Optional)
Installation 6.4.4 Installing the force sensor (optional) Screw clamp Cable clamp Angled plug Force sensor Screw fixing device Clamp Straight connector Fixing device 1. Screw the fixing device onto the press head. 2. Screw the force sensor onto the ram. 3. - Page 38 Installation è NOTE! Observe the maximum thread length! The tool must bear against flange 1 or flange 2. TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 39: Installing The Slide Table (Optional)
Installation 6.4.5 Installing the slide table (optional) Base plate Handle Stop Tool plate Grease nipple Fastening holes Fastening groove (T-groove) Retract pneumatic connection Pneumatic the cylinder (op- Extend pneumatic connection tional) 1. Insert the T-groove nuts into the fastening groove of the press frame. 2. -
Page 40: Installing Travel Sensor (Option)
Installation 6.4.6 Installing travel sensor (option) Travel sensor Mounting clip Holding bracket TOX_Manual_FinePress_PFS-PFL-PFW_en... - Page 41 Installation Shackle threaded rod 1. Install the holding bracket on the press head. 2. Install the travel sensor on the press head. 3. Connect the travel sensor and threaded rod through the shackle. 4. Connect the cable to the evaluation unit. 5.
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Page 42: Installing The Tool Holding Fixture (Optional)
Installation 6.4.7 Installing the tool holding fixture (optional) Tool holding fixture è The tool holding fixture is screwed into the ram. For technical data and installation dimensions see data sheet. www.tox-pressotechnik.com TOX_Manual_FinePress_PFS-PFL-PFW_en... -
Page 43: Install The Tdc Sensor (Option)
Installation 6.4.8 Install the TDC sensor (option) Holding bracket Mounting clip for cable plug TDC sensor Set screw TOX_Manual_FinePress_PFS-PFL-PFW_en... - Page 44 Installation Fig. 4 Allocation of TDC sensor: (BMF 21K-PS-C-2-S49) 1. Install the holding bracket on the press head. 2. Position the TDC sensor with holding angle on the tension rod by shift- ing until a signal is appears on the measuring instrument. 3.
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Page 45: Install The Bdc Sensor (Option)
Installation 6.4.9 Install the BDC sensor (option) Holding bracket Mounting clip BDC sensor TOX_Manual_FinePress_PFS-PFL-PFW_en... - Page 46 Installation Fig. 5 Allocation of the BDC sensor: (BES R04KC-POC15B-S49-00,13) 1. Install the holding bracket on the press head. 2. Install the BDC sensor on the ram. 3. Connect the cable to the evaluation unit. 4. Install the cable plug in the mounting clip. TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 47: Commissioning
Commissioning 7 Commissioning 7.1 Safety during the commissioning The commissioning may only be carried out by trained and authorized per- sonnel. 7.1.1 Safety device All safety equipment must be properly assembled and functional. TOX_Manual_FinePress_PFS-PFL-PFW_en... -
Page 48: Requirements For The Commissioning
Commissioning 7.2 Requirements for the commissioning This incomplete machine may not be commissioned until it has been ascer- tained that the incomplete machine in which the component is to be in- stalled complies with the requirements of the Machinery Directive (2006/42/ EC). -
Page 49: Setting Return Stroke Damping
Commissioning 7.3 Setting return stroke damping Throttle of return stroke damp- Fig. 6 Setting return stroke damping The setting of the throttle depends on the air pressure and the tool weight on the ram. Turning in a clockwise direction increases the damping effect. Turning in an anticlockwise direction decreases the damping effect. - Page 50 Commissioning ü The tool is mounted on the ram. è Adjust the throttle so that the return stroke is noticeably damped. No metallic sound is heard in the drive when the dead stop is reached. TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 51: Operation
Operation 8 Operation 8.1 Safety in operation WARNING Dangerous machine movements! Serious contusions and injuries! è Make sure that that no persons are located in the danger area during operation. CAUTION Noise during operation! Hearing impairment! è Wear individual protective equipment. CAUTION Hazard from flying parts! Injuries to eyes and body cavities! -
Page 52: Requirements For Operation
Operation 8.2 Requirements for operation Ÿ The safety devices of the entire system are properly assembled and functional. Ÿ All piece parts are intact and properly maintained. Ÿ Supply connections, communication and control connections, material or media hoses are installed properly. The permissible values are com- plied with. -
Page 53: Setting The Open Height Of The Press Head
Operation 8.4 Setting the open height of the press head Fastening screws Square Crank Cover NOTE! Damage on the tool or the workpiece! Calculate the open height be- fore starting operation! TOX_Manual_FinePress_PFS-PFL-PFW_en... - Page 54 Operation ü Set the fine adjustment on the largest opening. See Fine adjustment of working stroke, Page 1. Remove the cover from the press frame. 2. Loosen the fastening screws of the clamping plate. Do not unscrew the screws! 3. Place the supplied crank onto the square and adjust the open height by turning it.
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Page 55: Fine Adjustment Of Working Stroke
Operation 8.5 Fine adjustment of working stroke Fixing screws Adjusting ring Reference scale 1. Loosen the fixing screws. 2. Turn the adjusting ring to adjust the open height. A line on the scale of the adjusting ring corresponds to a height adjust- ment of 0.05 mm. - Page 56 Operation TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 57: Troubleshooting
Troubleshooting 9 Troubleshooting 9.1 Safety during troubleshooting Troubleshooting may only be carried out by trained and authorized person- nel. The following applies: Ÿ Inform operating personnel before starting repair work. Ÿ Appoint a supervisor. TOX_Manual_FinePress_PFS-PFL-PFW_en... -
Page 58: Detecting Faults
Troubleshooting 9.2 Detecting faults If the press is equipped with a control system, the faults or warnings on the central control unit are displayed and described. Fault Cause Measures The ram does not ex- There is a mechanical fault on the Contact authorized service personnel. -
Page 59: Maintenance Table
The specified intervals are only approximate values. Depending on the area of application, the actual values may differ from the guide values. Maintenance cycle Additional information Weekly 10.4.1 TOX® FinePress inspecting Monthly 10.4.3 Inspecting and cleaning movable parts and guides Quarterly 10.4.4... - Page 60 Maintenance table TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 61: Maintenance
Maintenance 10 Maintenance 10.1 General information Maintenance may only be carried out by trained and authorized personnel. The following applies: Ÿ Observe maintenance intervals if present and stipulated. Ÿ Maintenance intervals may vary from the stipulated maintenance inter- vals. The maintenance intervals may have to be verified with the manufac- turer if necessary. -
Page 62: Safety During Maintenance
Maintenance 10.2 Safety during maintenance DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è Have all work on the electrical equipment performed by an electrician. è Disconnect power supply. -
Page 63: Requirements For Maintenance
Maintenance 10.3 Requirements for maintenance 10.3.1 Set system to maintenance position Unless specified otherwise, before all maintenance work: 1. Retract the working piston. Drive is in home position. 2. Install a restraint device if necessary. 3. Switch off the system and secure it against being switched back on. 4. -
Page 64: Tox Finepress Maintaining
Maintenance 10.4 TOX FinePress maintaining ® 10.4.1 ® FinePress inspecting ü System is in maintenance position. Set system to maintenance position, Page 1. Check the plant, particularly moving parts for wear, obvious defects and damage. 2. Check the supply connections for tightness. -
Page 65: Inspecting The Fastening Of The Press Head
Maintenance 10.4.2 Inspecting the fastening of the press head Fastening screws ü System is in maintenance position. Set system to maintenance position, Page 1. Check the tightening torque of the fastening screws. 2. NOTE! Damage on the tool! Check the alignment of the tool! Press type Screw size Tightening torque... -
Page 66: Inspecting And Cleaning Movable Parts And Guides
Maintenance 10.4.3 Inspecting and cleaning movable parts and guides ü System is in maintenance position. Set system to maintenance position, Page NOTE Incorrect cleaning agents or cleaning procedures, lack of corrosion protection! Damage to machine components! è Clean plastic parts such as panes (safety guard door, housing, etc.) and control elements with cotton cloths (smooth woven structure) and suitable cleaning agents (e.g. -
Page 67: Repairs
Repairs 11 Repairs 11.1 Safety during repairs Repairs may only be carried out by trained and authorized personnel. TOX_Manual_FinePress_PFS-PFL-PFW_en... - Page 68 Repairs TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 69: Disassembly And Disposal
Disassembly and Disposal 12 Disassembly and Disposal 12.1 Safety during disassembly and disposal The dismantling and disposal may only be carried out by trained and autho- rized personnel. DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è... -
Page 70: Shutdown
Disassembly and Disposal 12.3 Shutdown Shutdown means that the system is shut down permanently and/or is pre- pared for removal. 1. Stop system and wait for it to come to a standstill. 2. Remove material if necessary. 3. Switch off the system at the main switch and secure it against being switched on again. -
Page 71: Disassembling
Disassembly and Disposal 12.4 Disassembling The system consists of recyclable materials. NOTE Environmental damage! Improper recycling endangers the environment! è Dispose of materials separately and properly. è Regional disposal regulations must be observed. 1. Strip the system down into its constituent parts. 2. - Page 72 Disassembly and Disposal TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 73: Appendices
Appendices 13 Appendices 13.1 DECLARATION OF INCORPORATION TOX_Manual_FinePress_PFS-PFL-PFW_en... - Page 74 Appendices TOX_Manual_FinePress_PFS-PFL-PFW_en...
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Page 77: Index
Index Index Accessories Electromagnetic Installing............ 35 Hazard............ 18 Attachment point ........... 29 Exclusion of liability.......... 7 Basic safety requirements ...... 13 Faults BDC sensor Detect ............ 58 Install ............ 45 Fine adjustment Working stroke .......... 55 FinePress Commissioning .......... 47 Connections .......... 34 Requirements ........... 48 Inspecting .......... 64 Safety............ - Page 78 Index Images Noise Highlighting .......... 10 Hazard............ 19 Important information ........ 7 Note Information Gender ............ 8 Important............. 7 General ............. 10 Inspection Legal ............ 7 Drive/Fastening......... 65 Warning signs .......... 9 FinePress.......... 64 Guides ............ 66 Open height of the press head Return stroke damping ...... 66 Setting ............ 53 Installation .............
- Page 79 Index Safe Target group ............ 8 Construction.......... 21 TDC sensor Design............ 21 Install ............ 43 Safety ............ 13 Technical data .......... 25 Commissioning ......... 47 Texts Disassembly .......... 69 Highlighting .......... 10 Disposal ............ 69 Tool holding fixture Installation.......... 31 Installing ............ 42 Maintenance .......... 62 Transport............ 27 Operation ..........
- Page 80 Index TOX_Manual_FinePress_PFS-PFL-PFW_en...
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