Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Tohnichi Manuals
  4. Test Equipment
  5. TCC2-G
  6. Operating manual

Tohnichi TCC2-G Operating Manual

Digital torque wrench tester
Hide thumbs

Advertisement

Quick Links

Download this manual
Digital Torque Wrench Tester
Model TCC2-G
OPERATING MANUAL
1 / 61

Advertisement

loading
Need help?

Need help?

Do you have a question about the TCC2-G and is the answer not in the manual?

Questions and answers

Related Manuals for Tohnichi TCC2-G

Summary of Contents for Tohnichi TCC2-G

  • Page 1 Digital Torque Wrench Tester Model TCC2-G OPERATING MANUAL 1 / 61...
  • Page 2 TCC2 Manual For your safety Warning Caution Attention Outline Features Components Specifications Each Part and Function A. Main body B. Panel / Back C. Display, Tablet PC D. Function Installation A. Setting Condition B. Location C. Wiring Work Summary of each measuring mode Basic Operation A.
  • Page 3 Conduct periodic inspection on the product. Check with ZERO value on the display of TCC2-G Check on TCC2-G and its parts to make sure it is free of any damages. Contact your agent or Tohnichi for repair or replacement. Safety Precaution for relocation and installation Warning Set TCC2 on stable place or where there is no vibration.
  • Page 4 Check on TCC2 and its parts to make sure that there are no damages. Contact your agent or Tohnichi for repair or replacement. If it is unusual odor or catches fire, move TCC2 to safe place immediately and contact Tohnichi Mfg. Co., Ltd.
  • Page 5 Outline Features Super Wide Torque Range Ÿ Tool management software installed Ÿ High-definition full-color LCD monitor Ÿ Touch panel easy operation Ÿ Compatible with ISO6789 Ÿ Standard accessories Ÿ Components TCC2 1 pc Ÿ TCC2 Display, tablet PC 1 pc Ÿ...

  • Page 6: Specifications

    Specifications TCC100N2、TCC100N2-D TCC500N2、TCC1000N2 Measurable Overall Length Overall Width Overall Height Model Weight kg Effective Length mm TCC100N2-G TCC100N2-D-G 1035 TCC500N2-G 1206 1700 TCC1000N2-G 1906 1212 Unit Inlet Minimum Maximum 1digit Inlet Minimum Maximum 1digit cN.m 10000 100.0 2500.0 4.00 100.00 0.01 1.000 25.000...
  • Page 7 Common Specifications Display 10.1 inch slate PC Management Number, Model Name, Measuring Point, Accuracy, Registration Data for Tool Number of Measuring, Channel, Operator, Measurement Mode, Type of Tool and Existed Record Regular Measurement Mode Registered Measurement Mode Measurement Mode Click Type Ÿ...
  • Page 8 Each Part and Function Main body CH1 Spindle Spindle for CH1. Put square drive of torque wrench into spindle. CH1 Blue LED CH1 Blue LED is lit when CH1 is selected under Tool management or regular measurement. CH1 Blue LED flashes when overloading on CH1 or loading CH1 under selecting CH2. Also, CH1 Blue LED blinks up 0.1 sec.
  • Page 9 Back Panel Main Switch Power Switch for Main Body, the display has different power source. USB Connector To connect with tablet PC as display, USB B Type Receptacle Plug for TCC2 Display To supply AC power from TCC2 to tablet PC display. Use attached power cable Power Input Terminal Connect with attached power cable, AC100V to 240 +/-10% 50Hz/60Hz Fuse Holder...
  • Page 10 D. Function RUN, Continuity Mode Ÿ In both “Regular Measurement” and “Registered Measurement” mode, torque value increases during loading and decrease remove loading. It is mainly used for direct reading torque wrench and digital torque wrench/driver or at calibration of TCC2. PEAK, Maximum Value Mode Ÿ...

  • Page 11: Installation

    Installation A. Setting Condition Set TCC2 under following condition. 5 to 35 degree Celsius Operating Temperature Range Less than 80 % Operating Humidity Range AC100V to 240V +/- 10%, 50/60Hz Power Source Location Place TCC2 under following condition. Attention ・ Flat, horizontal, and it is no vibrated. ・...
  • Page 12 Wiring Work Wiring Process Turn power off. Connect cradle and TCC main unit with Power Cable C type. Connect Power Supply Cord A to your power supply. Connect USB Cord, cradle to TCC2 main unit. Set tablet PC on a cradle. Attention Make sure TCC2 is turned off during wiring work.

  • Page 13: Basic Operation

    Basic Operation Operation Procedure Check wiring between TCC2 and tablet PC. #5-C Power on TCC2, and wait at least 30 minutes before operation. Power on tablet PC. Display startup screen. It automatically moves to main menu. Auto Memory, reset, judging mode, date settings. #10-D Regular Measurement Start to measurement.
  • Page 14 Startup and Shutdown Power on Confirm wiring between TCC2 and display Turn power on TCC2, and wait at least 30 minutes before using. After turned power on, LED blinks two times with buzzer sound. After that LED blinks once per 10 seconds except for in measurement screen. Turn power on the display, and it will move to the main menu automatically.
  • Page 15 Main Menu Registration Measurement Mode To start registration measurement To register tool management data To refer and transfer tool management data to outside. Regular Measurement Mode To start manual measurement To refer and transfer date to outside Setup Mode Various settings and creating backup End Measurement Select shut down tablet PC or return to Windows screen 15 / 61...
  • Page 16 D. Key Inputted words displayed in here Title Key panel Return to previous screen Delete Move cursor leftward Move cursor rightward Space Enter 16 / 61...
  • Page 17 Regular Measurement Mode For Run measurement or Peak measurement. TCC2 calibration should be done at RUN mode in manual measurement. Manual measurement configuration is as follows. 「メインメニュー」画面 「マニュアル測定」画面 「マニュアル測定データ一覧」画面 「測定データファイル一覧」画面 17 / 61...
  • Page 18 Regular Measurement Mode Screen Screen Menu, Return to main menu Auto-Zero, Execute Auto Zero. It must be executed under the condition a torque wrench removed and no-loading. Error message will appear if execute Auto Zero with loading. Clear, To clear measured value. Memory, To save measured data *Peak measurement mode is not usable under condition in which Auto Reset or Memory setting is effective.
  • Page 19 Manual Measurement Data List Headings：count number, CH, torque value, unit, date, and time Data list Back page Next page Last Select all check boxes Check box 10 Delete File 12 SAVE 19 / 61...
  • Page 20 Measured Data File List Measured files Back page Next page Last To select all check boxes Check box Delete 10 Transferring 20 / 61...
  • Page 21 How to Operate As an example, the followings are the explanation for signal type torque wrench measurement on main menu. and select a channel. under no-loading condition to execute Auto Zero. Set torque wrench on the selected channel. Refer to #11-B for measuring. Select correct channel depends on torque value.
  • Page 22 Data List A thousand data is the maximum memory for manual measurement. After passed a thousand data, the old data will be overwritten to the new one. D. Delete Data Select data to delete 22 / 61...
  • Page 23 Save Data Select data Transfer File Select files to transfer Connect external storage such as USB memory with tablet PC. Select folder for save. 23 / 61...
  • Page 24 Registered Measurement Mode On this mode, you can perform registration tool data, measuring and referring test results. Judgments of test result are available, and you can refer all stored data. Data Article Management Number Ÿ Enter control number such as tool serial number. Model Name Ÿ...
  • Page 25 Organization 「メインメニュー」画面 「工具一覧（測定） 」画面 「工具一覧 ( 登録 ) 」画面 「工具管理測定データ一覧」画面 「工具管理測定」画面 「工具管理データ登録」画面 「工具管理測定データ参照」画面 「工具管理データ編集」画面 25 / 61...
  • Page 26 Management Mode Screen Registered Model Search box : Touch and enter “Input Screen”. Input management number such as serial. Search Key : Find registered tool as search box. Operator Key : Touch and select registered operator. Management Number : Sort a list of tools in the alphabetical order. Model Name : Sort a list of tools in the alphabetical order.
  • Page 27 Registered Measurement Screen Esc key : Return to previous screen. Auto-Zero key : Forcibly correct Zero value. Do not load anything. Clear key : Clear measurement value. Memory key : Judge test results and record the value if within the specified accuracy. If out of tolerance, NG result shown in red.
  • Page 28 Tool List Screen Search box : Touch and enter “Input Screen” and input management number such as serial. Search Key : Find registered tool as search box. Management Number : Sort a list of tools in the alphabetical order. Model Name : Sort a list of tools in the alphabetical order. Last Calibration Date : Sort a list of tools sequentially on the date of the final calibration.
  • Page 29 Registered Management Mode Register/Edit Screen 「工具管理データ登録」画面 「工具管理編集」画面 Management Number : Touch and enter “Input Screen”. Input and edit management number. Model Name : Touch and enter “Input Screen”. Input and edit model name. Measuring Points : Touch and enter “Input Screen”. Input measuring points. Measuring Unit : Select measuring unit.
  • Page 30 Registered Management Data Screen Management Number : Sort a list of tools in the alphabetical order. Model Name : Sort a list of tools in the alphabetical order. Calibration Date : Sort a list of tools sequentially on the date of the final calibration day. All key : ☑and all select Check Box : Touch and Mark Reference key : Move on to "Tool Management Reference Data"...
  • Page 31 Registered Management Reference Data screen Management Number Model Name Accuracy Test results : Result in red is out of tolerance. Menu key : Back to Main Menu Esc key Back to Previous Screen Transfer key : Touch and Create CSV File in to the specified folder 31 / 61...
  • Page 32 D. How to operate Procedure for calibration of registered tool Search registered data Select operator Press Measurement key to change screen Make sure Model, Each Measuring Points and Accuracy. No loading and set Zero. Set the tool Actual Measurement Save the data after Measurement 32 / 61...
  • Page 33 Sample Measurement Sample Measurement Number : 123456D Model Name : QL100N4 Measuring Channel : CH1 Accuracy : +/-3 Measuring Mode : Quick Direction : CW Number of Measuring : 3 Measuring Sequence : Row Points : 20, 60 and 100N.m Start from Main Menu Press on Main menu and move to Tool List...
  • Page 34 Measurement Make sure Serial Number, Model Name, Accuracy, Direction, Each Measuring Points. Cursor position : Shown your current test. Press in no loading and set Zero condition. Error Message comes up if Press Zero key with loading. Confirm your torque wrench set value and put it on right CH position. Turn TCC2 operation handle to load ‘till the torque wrench clicks.
  • Page 35 Register and Edit Registration, edit and deletion of Management number, Model name, Measuring channel, accuracy, direction, number of measurement, measurement mode, measuring points. Initial Registration Touch key on main menu to move Tool list screen. Touch key to move Tool management screen. Touch Serial Number box to move key input screen.
  • Page 36 Data Copy and paste Touch key on main menu to move tool list screen. Select particular data and touch key, tool management screen is shown without management number. Touch Tool management box to move key input screen. Touch key after entering all details to back. Touch key if all details OK to confirm.
  • Page 37 Edit registered data Touch key on main menu to move Tool list screen. Select particular data and touch key to show its details. After editing, touch key if all details OK to confirm. 37 / 61...
  • Page 38 Delete data Deletion is performed each data. Touch key on main menu to move Tool list. Select particular data and touch key. Touch key and press “Yes” to delete. 38 / 61...
  • Page 39 Refer data Refer measured data from tool management list Touch key on main menu to move toot management list. Touch line number, for example key to select the data. 39 / 61...
  • Page 40 Transfer Selected data Transferring selected data to external storage. Backup regularly is recommended. Touch key on main menu to move tool management list. Check mark on particular box. Connect your external storage. Touch key to move folder list screen. Select and touch “OK” and start transferring by CSV format. Management Number, Model Name, Measuring Date, Time, Scale Unit, Accuracy, Measuring Mode, Number of Measuring, Direction, Measuring Points, Operator, All results, data average, judgment of average.
  • Page 41 H. Transfer whole data Transferring plural data to external storage. Backup regularly is recommended. Touch key on main menu to move Tool Management List screen. Touch line number to refer the details. Connect your external storage. Touch key to move folder list screen. Select and touch “OK”...
  • Page 42 10 Set-Up Mode Tough key to move each setup menu screen. Registered Data Backup : transferring to external storage. Data re-entering : Transferring from external storage. 「セットアップメニュー」画面 Setup Auto-Memory, Reset, Judgment and Date Format 42 / 61...
  • Page 43 Registered Data backup Tool management data, test result of registered & regular measurement, Auto-Reset memory, Judgment condition, date format, configuration file for TCC2 are transferred to external storage. CSV file of regular measurement result is not available to this back up. Touch key on main menu to move Setup screen.
  • Page 44 Data Re-Entering Tool management data, test result of registered & regular measurement, Auto-Reset memory, Judgment condition, date format, configuration file for TCC2 are transferred from external storage. Touch key on main menu to move Setup Menu screen. Connect your external storage. Touch key to move folder list screen.
  • Page 45 Operator Registration Screen. Upto 5 people can be registered. Touch particular box to move input screen. Register operator name, upto 30 characters. Example : Touch key after input TOHNICHI. Touch key. Registration is completed and back to Setup Menu. 45 / 61...
  • Page 46 D. Auto-Reset & Memory, Judgment and Date Format Touch key on Setup Menu Screen to move. Auto-Memory & Reset, Factory Default : off Touch “Auto Memory and Reset”and select one from drop-down list. OFF／0.1／0.2／0.3／0.4／0.5／1.0／2.0／3.0／4.0／5.0 Selected “OFF” means Memory and Reset function by manual. Touch to record.

  • Page 47: Operation

    11 Operation Measuring Condition Measuring Temperature Temperature should be kept within the range of 18 – 28 degree C and should not change more than +/-1 degree C during calibration. Check the followings prior to calibration. Torque wrench tester should be set on a flat and stable stand. Ÿ...
  • Page 48 Ｆ Ｆ ≦１０° ≦１０° ≦３° ≦３° Figure 1-Measurement of a torque wrench in a vertical position Ｔ ≦５° ≦５° Figure 2-Measurement of a torque screwdriver in horizontal and vertical position 48 / 61...
  • Page 49 Measuring each type of torque wrench Measuring QL type Set the torque wrench to inlet on TCC2 according to the measuring torque. Check the HANDLE MOVING RANGE and rotate the loading handle so that the pointer is set in the middle. ･...
  • Page 50 Move the locker stand until the effective length line of the torque wrench aligns with the center of the pole. Make sure that the locker stand is fixed. P o l e R i n g E f f e c t i v e l e n g t h l i n e Check the torque wrench is set horizontally.
  • Page 51 Measuring SP type Set the torque wrench to inlet on TCC2 according to the measuring torque. Check the HANDLE MOVING RANGE and rotate the loading handle so that the pointer is set in the middle. Check the safety guide is fixed. If it is loose, rotate the fixing knob to fix it. Select the hex adapter with the matching width across flat, and insert into the inlet of TCC2.
  • Page 52 Adjust the height of the pole plate so that the torque wrench is level or inclined a little to the grip side. Height of the pole can be adjusted by pinching the lever. L e v e r L e v e l I n c l i n e d t o P o l e p l a t e g r i p s i d e...
  • Page 53 Measuring DB/F/CEM type Set the torque wrench to inlet on TCC2 according to the measuring torque. Check the HANDLE MOVING RANGE and rotate the loading handle so that the pointer is set in the middle. Check the safety guide is fixed. If it is loose, rotate the fixing knob to fix it. Set the square drive of the torque wrench to the inlet of TCC2.
  • Page 54 Adjust the height of the pole plate so that the torque wrench is level or inclined a little to the grip side. Height of the pole can be adjusted by pinching the lever. L e v e r L e v e l I n c l i n e d t o P o l e p l a t e g r i p s i d e...
  • Page 55 15 After measuring, check the inlet of the square drive and the locker to make sure it is fixed firmly. If it is loose, adjust it again. 16 Repeat the above steps ⑫-⑮ on the required measurement torque. 55 / 61...
  • Page 56 Measuring Torque Screw Drivers, RTD/LTD type. Loading Device for Click type Torque Screw Drivers: STA Refer to STA operation manual. Select appropriate bit for a torque screw driver. A p p l i c a b l e m o d e l L T D / R T D 6 0 C N - 5 0 0 C N , N T D / R N T D 1 2 0 C N - 2 6 0 C N , S t a n d a r d B i t R T D L S 2 6 0 C N - 5 0 0 C N , R T D Z 5 0 0 C N ,...
  • Page 57 For registration measurement mode, tap and select CH2. For manual measurement mode, tap and select "PEAK” Execute Auto Zero under unloading condition. Measure torque. Set the measurement torque value on RTD and insert coupler side to STA. If driver has the resign grip, remove it and set to STA I n s e r t t h e c o u p l e r s i d e...
  • Page 58 10 Turn the loading center to increase torque. The measured data is automatically stored in TCC2. 11 Set the measurement torque value and repeat procedure ⑦-⑩. After measurement, loosen the shaft and remove a torque screwdriver from TCC100N2-D-G. 58 / 61...
  • Page 59 Measurement Torque Screw Drivers（FTD・STC type） Loading Device for Direct Reading style Torque Screw Drivers: LTA Refer to LTA operation manual. Select appropriate bit for a torque screw driver. A p p l i c a b l e B i t A p p l i c a b l e C l a m p B l o c k A p p l i c a b l e H e i g h t T o r q u e D r i v e r M o d e l...
  • Page 60 Insert grip side of the FTD･ STC driver to LTA first, and then insert coupler side on a bit. Using clamping tool, tighten the shaft and fix torque screw driver. If not tighten enough, torque screw driver may slip during measurement. t i g h t e n S h a f t C l a m p i n g t o o l...

  • Page 61: Troubleshooting

    Zero Adjustment is not Executed Auto Zero under loading Unload torque and retry Auto Zero. If the problem still available, Release the load condition. exists, contact Tohnichi or nearest Tohnichi distributor. torque. ChErr Selected wrong CH Unload torque and check CH setting.