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TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
EXAKT HD
Heavy-duty roller conveyors with and without length stop system
and two available roller conveyor widths (S = 600 mm / W = 1150 mm)
A, C and E
Types for EXAKT HD:
Reinhold Beck Maschinenbau GmbH
Im Grund 23 | DE -72505 Krauchenwies
Tel.: +49 (0) 7576 / 962 978 - 0 | Fax: +49 (0) 7576 / 962 978 - 90
E-Mail:
info@beck-maschinenbau.de
| Web:
https://www.beck-maschinenbau.de
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Table of Contents
Related Manuals for R. Beck Maschinenbau EXAKT HD
Summary of Contents for R. Beck Maschinenbau EXAKT HD
- Page 1 Heavy-duty roller conveyors with and without length stop system and two available roller conveyor widths (S = 600 mm / W = 1150 mm) A, C and E Types for EXAKT HD: Reinhold Beck Maschinenbau GmbH Im Grund 23 | DE -72505 Krauchenwies Tel.: +49 (0) 7576 / 962 978 - 0 | Fax: +49 (0) 7576 / 962 978 - 90...
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Page 2: Table Of Contents
5.2.1 Material stop for EXAKT HD A............................15 EXAKT HD E ............................15 5.3.1 Material stop for EXAKT HD E ............................15 Technical specifications ......................... 16 Manufacturer ............................16 Transport to the installation site ....................17 Unloading with a forklift truck ......................17 Check delivery condition ........................ - Page 3 Installing the magnetic tape for position measurement ..............23 8.6.1 Magnetic tape installation for EXAKT HD A and EXAKT HD E ................... 23 Connecting the roller conveyor (EXAKT A only) .................. 23 Referencing the stop system (EXAKT HD A and E only) ............... 24 Operational readiness of the roller conveyor (EXAKT A only) .............
- Page 4 Figure 18: Balance weight and lever for clearance stroke ..................24 Figure 19: Operating elements of the EXAKT HD E stop system ................25 Figure 20: Setting the material stop height ......................25 Figure 21: Loading the EXAKT HD roller conveyor with a forklift truck ..............26 Revisions: Revision...
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Page 5: Introduction
1 Introduction The information in this operating manual enables safe, proper and economical operation of your roller conveyor. Please observe all the explanations, notes and regulations • to avoid dangers and malfunctions, • to reduce repair costs and downtimes • and to increase reliability and service life of your roller conveyor. -
Page 6: Symbols In Safety Instructions
Symbols in Safety Instructions Safety instructions are provided with corresponding danger symbols which have the following meanings: Symbol Safety Instruction Reading and applying the operating manual is mandatory for the operating personnel. Failure to abide by the following precautions could lead to fatal injury. General danger symbol, which requires the highest attention! Failure to observe may result in damage to the equipment, acute injury or even death. -
Page 7: General
The positioning of the solid material stop is precise and fast and (depending on the model) by manual shifting or by handwheel adjustment. On the EXAKT HD A and EXAKT HD E models equipped with a measuring system, the set dimension can be read off via a digital position indicator. -
Page 8: Accident Prevention
Accident prevention To avoid accidents, the following rules must be observed for operation: Prevent unauthorised persons from having access to the roller conveyor. Keep unauthorized persons away from the danger areas. Repeatedly inform other persons present about existing residual risks (see 4.6). Conduct recurring training and instructions for persons who have to be in the area of the roller conveyor, which are also recorded. -
Page 9: Safety
Application area and intended use With their conformity to the Machinery Directive 2006/42/EC, the roller conveyors of the EXAKT HD series are suitable as technical aids for operational/commercial applications. Improper use may endanger persons and lead to a defect or damage. and to a defect or damage of the roller conveyor. -
Page 10: Consequences In Case Of Disregard
Consequences in case of disregard If the roller conveyor is not operated, maintained or repaired in accordance with the safety regulations, not as intended, improperly or in an abusive manner, the following will result: Dangers to the health of the operating personnel Dangers to the roller conveyor and objects in its vicinity Impairment of the roller conveyor function In case of improper use of the roller conveyor, any warranty, liability and other claims for damages of the oper-... -
Page 11: Residual Risks
Residual risks The roller conveyor is built according to the latest state of the art and the recognised safety rules. Nevertheless, the use of the roller conveyor may cause danger to life and limb of the user or third parties or damage to the roller conveyor and other equipment. -
Page 12: Observe The Environmental Protection Regulations
Observe the Environmental Protection Regulations During all work with the roller conveyor, the environmental protection regulations, obligations and laws for waste avoidance and proper recycling and/or disposal applicable at the place of use must be observed. This applies in particular to installation, repair and maintenance work involving substances that could pollute the groundwater (e.g. -
Page 13: Types And Product Description
The EXAKT HD C roller conveyor (see Figure 1) is a pure infeed and outfeed roller conveyor without measuring and stop system. At the same time, it is the basic version for the other two models in the EXAKT HD series. -
Page 14: Exakt Hd A
Precision guide profile Spaces for loading and unloading The roller conveyor in the EXAKT HD A version (see Figure 2) is based on the basic roller conveyor version EXAKT HD C (see section 5.1). Additional features of the type EXAKT HD A in the standard version: •... -
Page 15: Material Stop For Exakt Hd A
EXAKT HD E The type EXAKT HD E is also based on the basic roller conveyor version EXAKT HD C described in section 5.1. In contrast to EXAKT HD A, however, the sliding carriage of EXAKT HD E is not moved to the desired position by means of a hand wheel, but by manually moving it with an operating lever. -
Page 16: Technical Specifications
Roller track width variant S = 660 mm | variant W = 1210 mm (selectively) Usable roller width variant S = 600 mm | variant W = 1150 mm (selectively) EXAKT HD A (roller and measuring conveyor) Measuring system standard: rotative linear encoder via magnetic pole ring on the handwheel axis and dig- ital Z58 LED position indicator. -
Page 17: Transport To The Installation Site
Transport to the installation site Only trained unloading personnel may be used for the work listed in this chapter! Note: Roller conveyors longer than 6 meters are usually shipped in single segments and are packed either on two separate freight pallets or on top of each other. There is an increased risk of accidents when unloading and transporting the roller con- veyor! The roller conveyor can fall or tip over due to its weight! Only use approved, tested lifting gear and load handling attachments with a load ca-... -
Page 18: Unpacking And Placing
Unpacking and placing Unpack the roller conveyor and remove all packing material. Lift the roller conveyor from the transport pallet according to the procedure in section 8.1. Fire hazard! Do not smoke or light an open fire. Dispose of the packaging material in an environmentally friendly manner! Transport to the place of use After unpacking, the roller conveyor can be moved to the installation site by means of a pallet truck. -
Page 19: Lashing On A Transport Vehicle
Lashing on a transport vehicle For further transport, the roller conveyor must be lashed to the loading area of the transport vehicle on a pallet. For this purpose, a sufficient number of lashing straps with the appropriate load-bearing capacity must be used. The responsibility for safe loading is borne by the respective shipper! ... -
Page 20: Installation
All safety instructions and regulations must be observed and complied. Note for EXAKT HD A: At the end of the installation, the power supply lines required for opera- tion must still be routed to the roller conveyor in a hazard-free and proper manner. -
Page 21: Aligning And Levelling The Roller Conveyor
EXAKT HD A and E only: To attach the guide flat bars (F) for the stop system to each other at the joints, use one of the supplied connecting plates (P) with the four threaded holes for each joint (see Figure 10). -
Page 22: Anchoring In The Ground
• Only EXAKT HD A: Loosen the two hexagon socket screws (S) of each of the clamping plates (P) pre- mounted on the back so that you can push a chain guide tube (R) onto a clamping plate (P) from each side (see ... -
Page 23: Installing The Magnetic Tape For Position Measurement
The influence of foreign magnets will de- stroy the coding, falsify the measurement result and render the magnetic tape unusable. 8.6.1 Magnetic tape installation for EXAKT HD A and EXAKT HD E 18 mm... -
Page 24: Referencing The Stop System (Exakt Hd A And E Only)
When adjusting the handwheel, pay attention to existing crushing hazards between moving parts (stop system / workpiece / roller conveyor). Keep hands out of the danger areas! Figure 17: Operating elements of the EXAKT HD A stop system Figure 18: Balance weight and lever for clearance stroke Positioning and clamping the stop: •... -
Page 25: Material Stop For Exakt E
• The stop is now locked. Figure 19: Operating elements of the EXAKT HD E stop system Caution! Always hold the brake lever (B) firmly when raising it in order to prevent it from shoot- ing up by itself and the associated risk of injury. -
Page 26: Loading The Roller Conveyor
With the EXAKT HD A and EXAKT HD E models, make sure that the forks of the forklift truck are not fed too deeply to the rear. Feeding the forks too deeply to the rear can cause damage to the back wall where the carrying rollers are fixed. -
Page 27: Troubleshooting
• Keep these operating instructions and any supplementary documents at hand. • The more precisely you describe the fault to us, the better we can then remedy the situation. EXAKT HD A and EXAKT HD E only: Fault Possible Cause Remedy →... -
Page 28: Maintenance And Repair
4 “Safety” must be read carefully and observed! • EXAKT HD A only: During maintenance and repair work, make sure that the compressed air and power sup- plies to the roller conveyor are disconnected. • EXAKT HD A and EXAKT HD E: The guide of the sliding carriage must be cleaned daily. -
Page 29: Disassembly And Scrapping
Disassembly and scrapping When dismantling and scrapping the roller conveyor, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be ob- served. The aim is to dismantle the roller conveyor and its various materials and components properly, to recycle all parts and to dispose of non-recyclable components in the most environmentally friendly way. -
Page 30: Machine Card
Machine card Company Branch Street Country / postcode / city Phone Model EXAKT HD A / EXAKT HD E Additional remark Manufacturer Reinhold Beck Maschinenbau GmbH, Im Grund 23, DE 72505 Krauchenwies Working range by type mm (L x W) -
Page 31: Options And Accessories
SZ 09 Z58, magnetic pole ring and sensor head. Z 58 + magnetic tape 2 - 8 m The EXAKT HD A roller conveyors can also be supplied with a linear magnetic tape measuring system incl. Z58 indicator. SZ 10... -
Page 32: Eu - Declaration Of Conformity
Phone: 0049 - 7576 962 978 0 Fax: 0049 - 7576 962 978 90 hereby declares that the manufactured machine Models: EXAKT HD C, A, E Type designation: Roller conveyor / Roller and measuring conveyor Serial number(s): Year of manufacture: in the version provided complies with the EU Machinery Directive 2006/42/EC and the following further directives.
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