Table of Contents
Advertisement
Quick Links
TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
Roller & measuring conveyor with automatic stop positioning system
EXAKT ELG/DC with P40 control unit
Tel.: +49 (0) 7576 / 962 978 - 0 | Fax: +49 (0) 7576 / 962 978 - 90
E-Mail:
info@beck-maschinenbau.de
Basic roller conveyor:
Optional:
Reinhold Beck Maschinenbau GmbH
Im Grund 23 | DE -72505 Krauchenwies
EXAKT STANDARD
EXAKT ES or EXAKT MES
| Web:
https://www.beck-maschinenbau.de
Advertisement
Table of Contents
Related Manuals for R. Beck Maschinenbau EXAKT ELG/DC
Summary of Contents for R. Beck Maschinenbau EXAKT ELG/DC
- Page 1 TRANSLATION OF THE ORIGINAL VERSION Operating Manual Roller & measuring conveyor with automatic stop positioning system EXAKT ELG/DC with P40 control unit EXAKT STANDARD Basic roller conveyor: EXAKT ES or EXAKT MES Optional: Reinhold Beck Maschinenbau GmbH Im Grund 23 | DE -72505 Krauchenwies Tel.: +49 (0) 7576 / 962 978 - 0 | Fax: +49 (0) 7576 / 962 978 - 90...
- Page 2 Space for notes: BA_BM_EXAKT-ELG-DC_EN_37-23.docx...
- Page 3 & measuring conveyor. Warranty claims: Warranty claims against R. Beck Maschinenbau GmbH are only valid if this handover declaration has been completed, signed and handed over to R. Beck Maschinenbau GmbH and the roller & measuring conveyor has been properly put into operation.
- Page 4 Space for notes: BA_BM_EXAKT-ELG-DC_EN_37-23.docx...
- Page 5 & measuring conveyor. Warranty claims: Warranty claims against R. Beck Maschinenbau GmbH are only valid if this handover declaration has been completed, signed and handed over to R. Beck Maschinenbau GmbH and the roller & measuring conveyor has been properly put into operation.
-
Page 6: Table Of Contents
Table of contents Liability and Warranty ........................9 Introduction ........................... 10 Legal notice ............................10 Illustrations ............................10 Symbols ............................10 General Symbols ..........................10 Symbols in Safety Instructions ......................11 General ............................12 Features ............................... 12 Application ............................12 Target group and previous experience .................... - Page 7 8.6.2 Long term storage ................................21 Lashing on a transport vehicle ......................21 Installation ............................. 22 Setting up the roller & measuring conveyor ..................22 9.1.1 Moving the roller conveyor to the place of use ....................... 22 9.1.2 Aligning and levelling the roller & measuring conveyor ....................23 9.1.3 Joining roller &...
- Page 8 List of figures Figure 1: Components of the EXAKT ELG/DC roller & measuring conveyor ............18 Figure 2: Lifting from the pallet with forklift truck ....................22 Figure 3: Moving the roller & measuring conveyor to the place of use with a lift truck ........22 Figure 4: Levelling feet ............................
-
Page 9: Liability And Warranty
1 Liability and Warranty When purchasing this roller & measuring conveyor with automatic stop positioning system, the General Terms and Conditions of Sale and Delivery of Reinhold Beck Maschinenbau GmbH apply as a matter of principle. These are provided to the purchaser or operator at the latest when the contract is concluded. ... -
Page 10: Introduction
2 Introduction The information in this operating manual enables safe, proper and economical operation of your roller & meas- uring conveyor. Please observe all the explanations, notes and regulations • to avoid dangers and malfunctions, • to reduce repair costs and downtimes •... -
Page 11: Symbols In Safety Instructions
Symbols in Safety Instructions Safety instructions are provided with corresponding danger symbols which have the following meanings: Symbol Safety Instruction Reading and applying the operating manual is mandatory for the operating personnel. Failure to abide by the following precautions could lead to serious or acute injury. General danger symbol, which requires the highest attention! Failure to observe may result in damage to the equipment, acute injury or even death. -
Page 12: General
If anything is unclear, please contact the manufacturer. The automatic stop and positioning system of the EXAKT ELG/DC series has been specially developed for produc- tion areas where absolute precision and repeatability are required. The EXAKT STANDARD model serves as the basic roller conveyor. -
Page 13: Requirements For The Operators
Requirements for the operators The operator is responsible for the safe use of the roller & measuring conveyor! The roller & measuring conveyor may only be operated by trained personnel who have also read this manual. Inspection, maintenance, cleaning and repair may only be performed by technical specialists with product-specific training and mechanical and/or electrical training. -
Page 14: Safety
5 Safety Basic safety instructions Roller & measuring conveyors can cause hazards if used improperly. Therefore, observe the safety instructions listed in this chapter and the accident prevention regulations of your employer's liability insurance association! The manufacturer accepts no liability for damage and malfunctions resulting from failure to observe these operating instructions. -
Page 15: Consequences In Case Of Disregard
Consequences in case of disregard If the roller & measuring conveyor is not operated, maintained or repaired in accordance with the safety regu- lations, not as intended, improperly or in an abusive manner, the following will result: Dangers to the health of the operating personnel Dangers to the roller &... -
Page 16: Residual Risks
Residual risks The roller & measuring conveyor is built according to the latest state of the art and the recognised safety rules. Nevertheless, the use of the roller & measuring conveyor may cause danger to life and limb of the user or third parties or damage to the roller &... -
Page 17: Observe The Environmental Protection Regulations
Observe the Environmental Protection Regulations During all work with the roller & measuring conveyor, the environmental protection regulations, obligations and laws for waste avoidance and proper recycling and/or disposal applicable at the place of use must be observed. This applies in particular to installation, repair and maintenance work involving substances that could pollute the groundwater (e.g. -
Page 18: Components And Product Description
Components and product description Figure 1: Components of the EXAKT ELG/DC roller & measuring conveyor Pos. Description Pos. Description Carrying roller ON/OFF switch for positioning control Roller track trough Main switch (lockable) Spacer tube Emergency stop push-button Height adjustment (± 60 mm) -
Page 19: Technical Specifications
Technical specifications General technical specifications Load per meter STANDARD and option EXAKT ES: 300 kg Option EXAKT MES: 450 kg Roller conveyor length 1- 10 m (or customised special length) Working height 880 mm Height adjustment ± 60 mm via adjustable feet Carrying roller material galvanised steel tubes Carrying rollers STANDARD and option EXAKT ES: Roller-Ø... -
Page 20: Transport To The Installation Site
Transport to the installation site Only trained unloading personnel may be used for the work listed in this chapter! Note: Roller & measuring conveyors longer than 6 meters are usually shipped in single segments and are packed either on two separate freight pallets or on top of each other. There is an increased risk of accidents when unloading and transporting the roller &... -
Page 21: Transport To The Place Of Use
Transport to the place of use After unpacking, the roller conveyor can be moved to the installation site using a lift truck. When doing so, the general safety regulations must be followed and observed. For procedure refer to section 9.1.1. Requirements for the installation site The following guidelines apply with regard to space requirements, load-bearing capacity and the condition of the substrate:... -
Page 22: Installation
Installation The roller & measuring conveyor must be installed by a competent person. Make sure that the roller & measuring conveyor is stable and installed in such a way that no crushing or shearing points occur between the roller & measuring conveyor and objects in the vicinity. -
Page 23: Aligning And Levelling The Roller & Measuring Conveyor
9.1.2 Aligning and levelling the roller & measuring conveyor To align the roller & measuring conveyor optimally to the processing machine, proceed as follows: • Align the roller & measuring conveyor both in line and level with the existing processing machine (saw, drill etc.). -
Page 24: Mounting The Magnetic Tape For Position Measurement
Mounting the magnetic tape for position measurement The magnetic tape supplied is stuck onto the guide flat bar of the stop roller guide - starting from the processing machine - at a distance of 18 mm from the upper edge of the flat bar. The magnetic tape contains the incremental coding for position detection of the stop system. -
Page 25: Presetting The Stop System
Presetting the stop system 9.6.1 Defining the zero point Before using the stop system, the desired zero point must be defined: • Loosen the upper 4 clamping screws (K). • Loosen the two lateral grub screws (W) only slightly so that the stop arm can be moved. •... -
Page 26: Operating The Measuring And Roller Conveyor
Operating the measuring and roller conveyor 10.1 Switching the stop positioning system on and off Pos. Description Compressed air connection Double push-button “P40 control” Main switch (lockable) Emergency stop push button After proper installation, assembly and connec- tion by appropriate qualified personnel, the stop positioning system can be switched on. -
Page 27: Stop Positioning
10.3 Stop positioning The stop position is specified by entering the corresponding target value via the keyboard of the P40 control, whereby the positioning process is triggered by means of the START button. IMPORTANT! The stop positioning system is not a feed unit! Neither workpieces nor other ob- jects may be fed or transported away with the stop system. -
Page 28: Figure 12: Manual Inching Mode
10.3.3.1 Manual (inching mode) • In this mode, the material stop can be moved in manual inching mode. • Select this mode with the button → The symbol appears in the display. • With the keys “F1” and “F3” the axis can be moved +/- in the desired direction. -
Page 29: Figure 14: Single Mode (Incremental)
10.3.3.3 Single mode (incremental) • Single operation on incremental measurement positions the material stop relatively. This means that the measurement always refers to the previously executed positioning. • Select this mode with the button → The symbol appears in the display. Target •... -
Page 30: Calculate Saw Blade Thickness
R. Beck Maschinenbau GmbH excludes all liability and warranty for damage to property and per- sonal injury caused by incorrect or incompatible components. -
Page 31: Fold The Stop Arm Backwards
10.7 Fold the stop arm backwards With handle (G) the stop arm can be folded back- wards at any position. Be aware of the risk of crushing when folding down the stop arm. Hold the stop arm firmly and do not let it fall down. -
Page 32: Troubleshooting
Troubleshooting Before any troubleshooting, switch off the main switch and secure it with a padlock. After trou- bleshooting, all safety devices must be put back into operation and checked for functionality! Repair work on electrical, mechanical and pneumatic components may only be carried out by au- thorised and trained specialist personnel. -
Page 33: Maintenance And Repair
Maintenance and repair Maintenance and repair work may only be carried out by competent, trained and instructed personnel. If neces- sary, further operating instructions and/or additional documents must be observed. Before starting maintenance or repair work on the roller measuring conveyor, the main switch must be switched off and secured with a padlock. -
Page 34: Disassembly And Scrapping
Disassembly and scrapping When dismantling and scrapping the roller & measuring conveyor, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be observed. The aim is to dismantle the roller & measuring conveyor and its various materials and components properly, to recycle all possible parts and to dispose of non-recyclable components in the most environmentally friendly way. -
Page 35: Machine Card
Machine card Company Branch Street Country / postcode / city Phone Model EXAKT ELG/DC - automatic stop and positioning system Additional remark Manufacturer Reinhold Beck Maschinenbau GmbH, Im Grund 23, DE 72505 Krauchenwies Working range by type mm (L x W) Pressure range max. -
Page 36: Options And Accessories
Options and accessories Only use original accessories and spare parts specified by the manufacturer. The use of other accessories or spare parts may cause injury to persons and damage to the roller & measuring conveyor. In case of any use of non-prescribed accessories and spare parts or of additional com- ponents of third parties, the manufacturer does not assume any liability for resulting damages! Article Description... -
Page 37: Eu - Declaration Of Conformity
Phone: 0049 - 7576 962 978 0 Fax: 0049 - 7576 962 978 90 hereby declares that the manufactured machine Models: EXAKT ELG/DC - automatic stop and positioning system Type designation: Roller & measuring conveyor Serial number(s): Year of manufacture: in the version provided complies with the EU Machinery Directive 2006/42/EC and the following further directives.
Need help?
Do you have a question about the EXAKT ELG/DC and is the answer not in the manual?
Questions and answers