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Summary of Contents for Gema OptiFlex A1
- Page 1 Rev. 00 1011 538 Operating instructions and Spare parts list Control system OptiFlex A1 (AS07) Translation of the original operating instructions...
- Page 2 To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of publication. Gema Switzerland GmbH makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.
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Page 3: Table Of Contents
Scope of delivery ....................15 Typical properties – characteristics of the functions ..........15 Assembly / Connection Assembly notes ..................17 OptiFlex A1 Control cabinet ..............18 Connection instructions ..................19 Start-up Preparation for start-up ..................21 Basic conditions ..................21 General information ................. - Page 4 Disassembly of component groups ..............27 Spare parts list Ordering spare parts ..................... 29 OptiFlex A1 control cabinet – spare parts list ............30 Control cabinet – spare parts ................31 Pneumatic group AS07 – spare parts list ............. 32 Pneumatic group AS07-CG10 –...
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Page 5: About These Instructions
General information This operating manual contains all the important information which you require for the working with the OptiFlex A1 (AS07). It will safely guide you through the start-up process and give you references and tips for the optimal use when working with your powder coating system. -
Page 6: Structure Of Safety Notes
Figure references in the text Figure references are used as cross references in the descriptive text. Example: "The high voltage (H) created in the gun cascade is guided through the center electrode." 6 • About these instructions OptiFlex A1 (AS07) -
Page 7: Safety
If this product is to be used for other purposes or other substances outside of our guidelines then Gema Switzerland GmbH should be consulted. -
Page 8: Product Specific Security Regulations
– It must be ensured, that all components are earthed according to the local regulations before start-up. For further security information, see the more detailed Gema safety regulations! WARNING Working without instructions Working without instructions or with individual pages from the instructions may result in damage to property and personal injury if relevant safety information is not observed. -
Page 9: Product Description
Any other use is considered non-compliant. The manufacturer is not responsible for any incorrect use and the risks associated with such actions are assumed by the user alone! Product description • 9 OptiFlex A1 (AS07) -
Page 10: Reasonably Foreseeable Misuse
Reasonably foreseeable misuse – Operation without the proper training – Use in connection with unauthorized coating devices or components Technical Data Electrical data OptiFlex A1 (AS07) Main input voltage 100-240 VAC 100-240 VAC (for gun control units) Device input voltage 200-240 VAC... -
Page 11: Sound Pressure Level
Rev. 00 05/23 Further specifications will be found in the corresponding manuals of the components. Sound pressure level OptiFlex A1 (AS07) Normal operation < 55 dB(A) The sound pressure level was measured while the unit was in operation; measurements were taken at the most frequent operator positions and at a height of 1.7 m from the ground. -
Page 12: Design And Function
Axis control Pneumatic-fluidizing unit Dummy cover Upper part with pneumatic group Main switch and pressure regulator System components OptiFlex A1 (AS07) Control cabinet Function – Equipment main switch – Key switch for switching on/off the guns – Interlocks on the mounting plate –... - Page 13 – Monitoring of the air pressure – Controlling the vibrator motors Pneumatic group Function – Air distribution for OptiFlex A1 and gun control units OptiStar Pneumatic group CG10 Function – Air distribution for OptiFlex A1 and gun control units MultiStar Product description •...
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Page 14: Available Accessories
Possible system configurations Automatic equipment with reciprocator fig. 3: Gun control Fluidized powder hopper with injector and Airmover Axis control Vertical axis Pneumatic-fluidizing unit 14 • Product description OptiFlex A1 (AS07) -
Page 15: Scope Of Delivery
See also "System components" on page 12. Typical properties – characteristics of the functions The OptiFlex A1 (AS07) Control system was especially designed to meet the requirements of job coaters or operators of very small systems. The flexible, modular structure of the Control system is readily adaptable to any modifications in the installation. - Page 16 Rev. 00 05/23 16 • Product description OptiFlex A1 (AS07)
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Page 17: Assembly / Connection
The connection possibilities for the individual control units are found in the corresponding operating manuals. When connecting, pay particularly attention to the length and radii of the pneumatics hoses! Assembly / Connection • 17 OptiFlex A1 (AS07) -
Page 18: Optiflex A1 Control Cabinet
Rev. 00 05/23 Fig. 5: Set-up and assembly Compressed air input Terminal block Main valve recommended OptiFlex A1 Control cabinet Combination examples: – 1 OptiAir with max. 15 OptiStar control units – 1 OptiAir with 2 OptiMove and 13 OptiStar control units 18 •... -
Page 19: Connection Instructions
Check ground connections with Ohm meter and ensure 1 MOhm or less. The compressed air must be free of oil and water! Close the unused connections with the provided dust protection caps! Assembly / Connection • 19 OptiFlex A1 (AS07) - Page 20 Rev. 00 05/23 20 • Assembly / Connection OptiFlex A1 (AS07)
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Page 21: Start-Up
Detailed information will be found in the corresponding operating manuals! Compressed air – The OptiFlex A1 Control system just requires a connection to the main compressed air system – The compressed air values are evident in the technical data section Power supply –... - Page 22 6: Compressed air setting – parameter setting (OptiStar automatic gun control unit) In order to achieve the largest accuracy, the air pressure is to be set during plant operation (compressed air consumption)! 22 • Start-up OptiFlex A1 (AS07)
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Page 23: Maintenance / Repairs
Repair work In the event of malfunctions or faults, the product must be checked and repaired at an authorized Gema service location. The repairs must only be performed by an authorized specialist. Improper interventions can result in serious danger for user or the equipment and may result in loss of warranty! Maintenance / Repairs •... - Page 24 Rev. 00 05/23 24 • Maintenance / Repairs OptiFlex A1 (AS07)
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Page 25: Decommissioning / Storage
If the physical conditions are maintained, the unit can be stored indefinitely. Space requirements The space requirements correspond to the size of the product. There are no special requirements concerning distance to neighboring equipment. Decommissioning / Storage • 25 OptiFlex A1 (AS07) -
Page 26: Physical Requirements
Storage must be inside a dry building at a temperature between +5 and +50 °C. Do not expose to direct sunlight! Maintenance during storage Maintenance schedule No maintenance schedule is necessary. Maintenance works During long-term storage, periodically perform a visual check. 26 • Decommissioning / Storage OptiFlex A1 (AS07) -
Page 27: Disposal
Requirements on personnel carrying out the work The disposal of the product is to be carried out by the owner or operator. When disposing of components that are not manufactured by Gema, the instructions in the respective manufacturer’s documentation must be observed. - Page 28 Rev. 00 05/23 28 • Disposal OptiFlex A1 (AS07)
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Page 29: Spare Parts List
When using the spare parts from other manufacturers the explosion protection is no longer guaranteed. If any damage is caused by this use all warrantee claims become invalid! ► Only original Gema spare parts should be used! Spare parts list • 29 OptiFlex A1 (AS07) -
Page 30: Optiflex A1 Control Cabinet - Spare Parts List
Rev. 00 05/23 OptiFlex A1 control cabinet – spare parts list OptiStar 4.0 (CG20) Gun control unit – see corresponding operating manual OptiMove CR07 Axis control unit – see corresponding operating manual OptiAir CA12-A Pneumatic-fluidizing unit – see corresponding operating manual OptiAir CA12-B Pneumatic-fluidizing unit –... -
Page 31: Control Cabinet - Spare Parts
Rev. 00 05/23 Control cabinet – spare parts fig. 7: Control cabinet – spare parts Spare parts list • 31 OptiFlex A1 (AS07) -
Page 32: Pneumatic Group As07 - Spare Parts List
Valve coil – 230 VAC (for pos. 14) 14.1 1005 117 Valve coil – 110 VAC (for pos. 14) 14.2 1005 116 Valve coil – 24 VDC (for pos. 14) 14.3 1005 119 32 • Spare parts list OptiFlex A1 (AS07) - Page 33 Rev. 00 05/23 Pneumatic group AS07 – spare parts fig. 8: Pneumatic group AS07 – spare parts Spare parts list • 33 OptiFlex A1 (AS07)
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Page 34: Pneumatic Group As07-Cg10 - Spare Parts List
1011 809 Elbow joint – 3/4"-3/4" 1005 140 Double nipple – 3/4"-3/4", divisible 243 574 Adapter – 3/4"-3/4" 259 632 Double nipple – 3/4” x 80 mm 1005 567 * Please indicate length 34 • Spare parts list OptiFlex A1 (AS07) - Page 35 Rev. 00 05/23 Pneumatic group AS07-CG10 – spare parts fig. 9: Pneumatic group AS07-CG10 – spare parts Spare parts list • 35 OptiFlex A1 (AS07)
- Page 37 Start-up ............21 Storage ............25 Figure references in the text ......6 Storage conditions ........... 25 Intended use ............9 Technical Data ..........10 Typical characteristics ........15 Maintenance ............. 23 Spare parts list • 37 OptiFlex A1 (AS07)
- Page 38 Rev. 00...
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