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Summary of Contents for Gema OptiFlex A1
- Page 1 Operating instructions and spare parts list OptiFlex A1 Control system (AS07 type) Translation of the original operating instructions...
- Page 2 To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of publication. Gema Switzerland GmbH makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.
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Page 3: Table Of Contents
OptiFlex A1 control cabinet - spare parts list ............18 OptiFlex A1 control cabinet - spare parts ............. 19 OptiFlex A1 - Pneumatics (systems without OptiAir CA10) – spare parts list ..20 OptiFlex A1 - Pneumatics (systems without OptiAir CA10) – spare parts .... 21 Table of contents •... -
Page 5: General Safety Regulations
General safety regulations This chapter sets out the fundamental safety regulations that must be followed by the user and third parties using the OptiFlex A1 (AS07) control system. These safety regulations must be read and understood in full before the OptiFlex A1 (AS07) control system is put into operation. -
Page 6: Product-Specific Safety Measures
OptiFlex A1 Control system The OptiFlex A1 (AS07) control system is a constituent part of the equipment and is therefore integrated in the system's safety concept. If it is to be used in a manner outside the scope of the safety concept, then corresponding measures must be taken. -
Page 7: About This Manual
General information These operating manual contains all important information which you require for the working with the OptiFlex A1 (AS07) control systemOptiFlex-A1-de.doc. It will safely guide you through the start-up process and give you references and tips for the optimal use of your new powder coating system. -
Page 9: Function Description
V 12/13 Function description Field of application The OptiFlex A1 Control system was especially designed to meet the requirements of production, and also the custom electrostatic coating requirements. The flexible, modular structure of the OptiFlex A1 Control system is readily adaptable to any modifications in the installation. -
Page 10: Optiflex A1 Control System - Components
Axis control unit for ZA0x Reciprocator Pendulum operating mode or sequence programs Max. 255 stored programs possible OptiAir CA10-A/B pneumatic-fluidizing unit Function Air distribution for OptiFlex A1 and gun control units Airmover control unit Fluidization in the powder hopper Manual prefluidization OptiAir CA10-C pneumatic unit... -
Page 11: Optiflex A1 Control System - Possible Configurations
V 12/13 OptiFlex A1 Control system - possible configurations Automatic equipment without reciprocator Control units Fluidized powder Powder hopper with injector guns and Airmover Automatic equipment with reciprocator Control units Reciprocator with guns Fluidized powder hopper with injector and Airmover Function description •... -
Page 13: Technical Data
V 12/13 Technical data OptiFlex A1 Control system Electrical data OptiFlex A1 (AS07) Main input voltage 100-240 VAC 100-240 VAC (for gun control units) Device input voltage 200-240 VAC (for axis control units) Frequency 50/60 Hz Input power (sum of the power values of... -
Page 15: Commissioning
The connection possibilities for the individual control units are found in the corresponding operating manuals. When connecting, pay attention particularly to the length and the radii of the pneumatics hoses! Compressed air input Main valve Terminal block recommended Set-up and assembly Commissioning • 13 OptiFlex A1 (AS07) -
Page 16: Optiflex A1 Control Cabinet
V 12/13 OptiFlex A1 Control cabinet Combination examples: 1 OptiAir with max. 15 OptiStar control units 1 OptiAir with 2 OptiMove and 13 OptiStar control units Start-up General information These general information serves to obtain an overview of the possible OptiFlex A1 system combinations. -
Page 17: Compressed Air
V 12/13 NOTE: The OptiFlex A1 powder coating control system may can be switched on only if the booth is in operation! If the booth switches off, the control system must also switch off! Compressed air The OptiAir pneumatic-fluidizing unit is always used as... -
Page 19: Spare Parts List
Ø 8/6 mm, 8 mm outside diameter (o/d) / 6 mm inside diameter (i/d) WARNING! Only original Gema spare parts should be used, because the explosion protection will also be preserved that way. The use of spare parts from other manufacturers will invalidate the Gema guarantee conditions! Spare parts list •... -
Page 20: Optiflex A1 Control Cabinet - Spare Parts List
V 12/13 OptiFlex A1 control cabinet - spare parts list OptiStar CG08 Gun control unit - see corresponding operating manual OptiMove CR07 Axis control unit - see corresponding operating manual OptiAir CA10-A Pneumatic-fluidizing unit - see corresponding operating manual OptiAir CA10-B Pneumatic-fluidizing unit - see corresponding operating manual Pneumatic unit (systems without OptiAir CA10) - see corresponding spare parts list Main switch –... -
Page 21: Optiflex A1 Control Cabinet - Spare Parts
V 12/13 OptiFlex A1 control cabinet - spare parts OptiFlex A1 control cabinet - spare parts Spare parts list • 19 OptiFlex A1 (AS07) -
Page 22: Optiflex A1 - Pneumatics (Systems Without Optiair Ca10) - Spare Parts List
V 12/13 OptiFlex A1 - Pneumatics (systems without OptiAir CA10) – spare parts list 9 Plug cap - 1"a 258 679 10 Compressed air distributor – 18-fold 1008 805 11 Plug - Ø 8 mm 238 023 12 Pressure gauge - 1-10 bar, 1/8"a 259 179 13 Adapter nipple - 1"a-1/2"i... -
Page 23: Optiflex A1 - Pneumatics (Systems Without Optiair Ca10) - Spare Parts
V 12/13 OptiFlex A1 - Pneumatics (systems without OptiAir CA10) – spare parts OptiFlex A1 - Pneumatics (systems without OptiAir CA10) – spare parts Spare parts list • 21 OptiFlex A1 (AS07)
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