Related Manuals for Nova Neptune Max
Summary of Contents for Nova Neptune Max
- Page 1 Neptune Max DVR 15” LATHE USA& Canada SKU: 55710 New Zealand & Australia SKU: 55711 UK SKU: 55712 Europe SKU: 55713...
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Page 2: Contact
WELCOME: Thank you for choosing the NOVA Neptune Max 15” DVR Lathe and welcome to the NOVA product family. Your choice shows that you want the best for your woodturning and you recognize the superb DVR drive technology powered by STRIATECH and the host of other unique features the NOVA DVR Lathe has to offer. -
Page 3: Table Of Contents
Contact ....................................2 Table of Contents ................................... 3 1.General Safety Rules ................................4 2.NOVA Neptune Max DVR 15” DVR Lathe Features & Specification .................. 5 3.Shipping Contents ................................7 4.Setup and Assembling the Lathe ............................8 4.1 Unpacking and Preparing the Lathe ........................9 4.2 Lathe Installation .............................9... -
Page 4: General Safety Rules
DIRECTION FEED Mind direction them to rain. Keep work area well lighted. The NOVA DVR spindle/chuck/work to ensure a safe environment. is intended for indoor use only. Failure to do so may void PAY ATTENTION TO WORK . Concentrate on your work. If the warranty. -
Page 5: Nova Neptune Max Dvr 15" Dvr Lathe Features & Specification
NOVA Neptune Max DVR 15” DVR Lathe Features & Specification Feature Name Description The DVR motor uses smart motor technology to provide an incredibly smooth and DIGITAL VARIABLE RELUCTANCE powerful drive. The controller constantly monitors the spindle position and (DVR) ELECTRONIC DRIVE maintains optimal spindle speed. - Page 6 * M33 x 3.5 RH thread spindle only available in European models. All other market models will have the 1.25inch x 8 TPI spindle. Colour Specifications Jet Black Dark Grey Light Grey White NOVA Red RAL 9005 RAL 7021 RAL 7035 R:14 G:14 B:16 R:47 G:50 B:52 R:197 G:199 B:196...
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Page 7: Shipping Contents
Bed End Stopper Plate 5569059 Stopper Plate Screws M5 x 6mm MPB0506 Locking Handle – M10 x 20mm Locking Handle – M8 x 20mm Nova 16" Modular Tool Rest Bar 27011 Toolrest Post 1"X 5" 27013 Set Screw M6 x 6mm SZ0606... -
Page 8: Setup And Assembling The Lathe
Lathe location Locate the NOVA 15” lathe close to a power source in an area with good amount of lighting. Leave enough clearance when the lathe headstock is swiveled around. Other machines in the workshop should not interfere with the movement/operation of the lathe. -
Page 9: Unpacking And Preparing The Lathe
Do not use an abrasive pad, and do not allow solvents to contact painted or plastic areas. WARNING! Seek help when moving the NOVA 15” DVR lathe and its heavier components to help avoid risk of injury. Use straps in good condition. Straps/lifting mechanisms must be properly rated for lathe weight. Read and understand the contents of this manual and recommended procedures before attempting to assemble or operate the Lathe or its parts. - Page 10 Step 3: Step 4: Align the cross plate with the holes on the inside of the legs. Fasten in Align the tool tray with the holes on the outside of the legs. Fasten in place. place. DO NOT OVER TIGHTEN AT THIS STAGE. DO NOT OVER TIGHTEN AT THIS STAGE.
- Page 11 4.2.3 Mounting the Headstock, Toolrest and Tailstock onto the Bed 1. Slide headstock, Toolrest, and tailstock onto bed, ensuring lock plate (A) is correctly lined up with bed way (B), as shown below: Note: Turn the lock handle to adjust the position of the lock plate if they cannot slide onto the lathe bed section.
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Page 12: Positioning The Headstock On The Bed
2. Replace stop plates on both ends of bed. Screw end plate into bed to secure headstock onto bed Screw end plate into bed to secure tailstock onto bed 4.3 Positioning the Headstock on the Bed The headstock uses a cam lock assembly for securing in place along the bed. To move the headstock: 1. - Page 13 4. The locking force, orientation of the locking handle can be changed by adjusting the nut at the bottom of the lock plate as illustrated. Unscrew to adjust WARNING! PINCH HAZARD – Remove hand from locking shaft when swivelling the headstock 137-01-2305 128-0621-003...
- Page 14 4.4 Spindle Index/Lock The spindle index pin locks the headstock spindle. It is selectable in 15-degree increments (24 divisions). An indicator decal is on the rear headstock. 1. Stop the lathe. 2. To lock the spindle, lift up and turn the Locking Knob into the LOCK position until the internal pin engaged into the index fly wheel.
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Page 15: Tailstock
4.5 Toolrest Loosen the Toolslide clamp Handle counterclockwise, move the tool slide to the desired position, and tighten the clamp handle clockwise. Adjust the Toolrest close to the work piece. Exact positioning may be varied to suit the turner. Revolve the stock by hand to make sure it clears the rest before starting the lathe. -
Page 16: Lathe Alignment
4.7 Lathe Alignment Generally, new lathes are strictly inspected in factory and does not need to be aligned again. Over time, as the lathe wears out, you may need to re-align your lathe. To realign machine, please follow the method below. Double ended 2 Morse Taper method: a. - Page 17 d. Slide tailstock to the headstock side of the bed, to firmly align the double ended morse taper with the motor spindle. e. Tighten the motor mounting screws against the headstock. Remove the double ended morse taper from the headstock and tailstock (use a knockout bar if required).
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Page 18: Mounting A Faceplate Or A Chuck
4.8 Mounting a Faceplate or a Chuck The thread size of headstock Spindle is 1.25" RH (Standard version), or M33 RH (Euro version), depending on your model. 1 ¼” Standard version spindle Euro version spindle 4.8.1 Mounting on the Standard Version Spindle Make sure there is no gap between faceplate Use the Spindle Index Pin to lock the headstock spindle before commencing. -
Page 19: Connecting To Power
(shown on the image on the right-hand side). The power cord that is installed on the NOVA lathe will have a three-prong plug which includes a ground prong. The plug must be connected to a matching outlet that his properly installed and grounded in accordance with local electrical codes. -
Page 20: Ground Fault Interrupters (Gfi)
5.2 Input Voltage Selection The NOVA lathe is capable of handling both 110V and 220V without any changes to its internal circuits. The lathe will automatically recognize the input voltage to the lathe and adjust the output power. Simply change the input power plug to a suitable plug for the desired input voltage to change the lathe’s input voltage. -
Page 21: Lathe Operation On Hmi Panel - Human Machine Interface Panel
6.1 HMI introduction The Neptune Max HMI panel consists of four keys, one speed knob for the lathe operation, the 2.4” LCD shows the status of the lathe in real time, these keys and icons on the panel are illustrated as follows. -
Page 22: General Hmi Operations
6.2 General HMI operations 6.2.1 Start-Up Turn on the switch, the HMI will run the self-test in 3 seconds. During the test, the LCD will show all icons and software version No. before it goes to the Home page. At the home page, the machine is ready to run now, the default speed is 100 RPM. - Page 23 6.2.5 Speed knob The speed knob has two functions: Speed control, Select & Confirm in FUNC. • Fine speed Control - +/-5 RPM by turning it in clockwise or counter-clockwise while the LCD is on the Home Page or the Motor Running. •...
- Page 24 6.3.2 General operation to Enter desired functions Turn the speed knob to desired function, press [On] to confirm the selection. The LCD will show desired function page. See Favourite Speed example below. When the LCD is on desired function page, Press [FUNC] once again to back to previous Function page or Press [OFF]to exit to the Home page.
- Page 25 6.3.5 Speed chart for Rough cut The speed chart is a recommend, editable speed guide/reference according to the diameters of the wood and type of turning. It’s accessible whenever the motor is running or stop: Step1: Press [FUNC] once on the Home page, turn the speed knob to Rough cut icon, and then press [ON] to enter the Rough cut page or press [FUNC] or [OFF] to exit.
- Page 26 6.3.6 Speed chart for Fine/Finish cut The same procedure refers to Speed chart for Rough cut. 6.3.7 XL/Unbalanced Mode The HMI offers smart speed profiles for XL/Unbalanced turning operation, such as slow starting up, steady and smooth speed acceleration for unbalance wood piece, the mode is ONLY accessible when the motor is stopped, the default setting is OFF.
- Page 27 6.4.2 Warning messages The warning message table is not editable information, *Try to report the fault with Error code. Error code Error description Error code Error description Unexpected Fault Low Voltage SRM not Rotate PFC_Fault RPS_State_Error_0 Overheat RPS_State_Error_1 EEPROM_Data_Fault Hardware Fault E-10 EEPROM_Work_Fault Unexpected Trap...
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Page 28: Maintenance
7. Maintenance • WARNING Improper power connection may result in a risk of electrical hazard Regular maintenance is essential when considering the long-term use of the lathe. Maintenance After Each Use 1. Clean the work area and lathe. 2. Vacuum shavings and dust from the headstock, table and base. Monthly Maintenance 1. -
Page 29: Troubleshooting
8. Troubleshooting 8.1 Mechanical Issues SYMPTOM PLACE TO CHECK HOW TO RESOLVE 1. Remove any work pieces/tools attached to the headstock, inspect if there is any foreign materials or damages to the threads. ▪ Work attached to the lathe 2. Attach the tools one at a time to check which part is Excessive Vibration ▪... -
Page 30: Teknatool Warranty
Please contact our customer service team as service@teknatool.com if the above procedures did not resolve your issue. 9. Teknatool Warranty NOVA Limited Warranty 4499 126 St North | Clearwater Florida 33762 teknatool.com | 727.954.3433 Our policy is one of continuous improvement. We therefore reserve the right to change specification/design without notice. This warranty is Teknatool International Ltd and Teknatool USA Inc. -
Page 31: Nova Dvr Lathe Breakdown
10. NOVA DVR Lathe Breakdown NOVA DVR Headstock Breakdown 137-01-2305 128-0621-003... - Page 32 NOVA DVR Tailstock Breakdown 137-01-2305 128-0621-003...
- Page 33 NOVA DVR Toolrest Breakdown NOVA DVR Stand Breakdown 137-01-2305 128-0621-003...
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Page 34: Nova Dvr Lathe Parts List
11. NOVA DVR Lathe Parts List ITEM ITEM DESCRIPTION QTY. DESCRIPTION QTY. Headstock Assembly 5529013 Stand Assembly Headstock 5529127 Main Bed Controller assembly 5529015 Stand Legs 5519015 Motor assembly 5529016 Stand Cover 5519018 Spindle Lock screw 5529121 Stand Cross Plate... -
Page 35: Nova Dvr Wiring Diagram
12. NOVA DVR Wiring Diagram 137-01-2305 128-0621-003... - Page 36 USA Inc. ® Due to NOVA’s continuous product improvement and development policy, specifications, features and images contained in this manual may change without notice. Teknatool is not responsible for omissions or errors herein, or for incidental damages in connection with the furnishing of this information.
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