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Summary of Contents for Palfinger PSM400-16
- Page 1 LIFETIME EXCELLENCE Installation Manual PSM400-16 Taiko Trading Co. Ltd. OA100082338 & OA100084986 1100013705 - 1100014330 Equipment number: 2021-11-15 Rev.03 / NOV PALFINGER AG Franz-Wolfram-Scherer-Straße 24 5020 Salzburg / Austria...
- Page 2 Content Dear customer, thank you for purchasing and putting your faith in a quality product from PALFINGER. During the development and manufacture of your unit, everything was done to ensure that the equipment operates reliably and safely. Please note the information that follows so that you can work with your PALFINGER product reliably and cost-effectively over the long term.
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Page 3: Table Of Contents
Content CONTENT General ..............1 Symbols ............2 Safety for individuals ........3 General ............4 Installing company ........4 Crane installer ..........4 Control of delivery ............ 5 Overview component transport ....6 Visual check for transport damages ... 6 Control of delivery ........ -
Page 4: General
CHAPTER 1 CHAPTER 1 General In this chapter Symbols ............2 Safety for individuals ........3 General ............4 Installing company ........4 Crane installer ..........4... -
Page 5: Symbols
CHAPTER 1 The layout of the operating instructions is designed to make important notes, instructions or warnings particularly clear by using symbols and signaling words. Symbols Danger! These symbols and the Danger! Signal words are used for immediately threatening dangers of fatal injury. Ignoring this instruction will result in death or serious injury for operator and others. -
Page 6: Safety For Individuals
CHAPTER 1 Safety for individuals This unit is an item of working machinery. It has been constructed and built-in accordance with prevailing EU standards, guidelines and safety provisions. During use, maintenance or servicing unforeseen risks to individuals, the device or other things may nevertheless arise. The safety of the operators and other persons must be top priority. -
Page 7: General
General The present installation guideline is an instruction and technical demand for companies that carry out crane installations and it applies to PALFINGER MARINE PSM-cranes for the Taiko Trading Co. Ltd. Project. PALFINGER cannot be held liable for the consequences/influence of deviations from this instruction. -
Page 8: Control Of Delivery
CHAPTER 2 CHAPTER 2 Control of delivery In this chapter Visual check for transport damages ... 6 Control of delivery ........6... -
Page 9: Overview Component Transport
CHAPTER 2 Overview component transport Visual check for transport damages Check the delivery for any damages (for instance scratches) and report them to the shipping agency immediately, to be entitled to damage claims later. Crane serial number is stated at the type shield (Placed at the rear of the crane column). Control of delivery Before starting to install the crane check the delivery for completeness. -
Page 10: Overview Of Tools
CHAPTER 3 CHAPTER 3 Overview of tools In this chapter General ............8 Check of threaded fasteners ...... 9... -
Page 11: General
CHAPTER 3 General The following tools are needed to transport and mount this crane model (PSM1200): Set of wrenches: • Set of hexagonal recess wrenches (6mm, 8mm, 10mm, 16mm, 20mm). Set of ratchets including socket wrench (17mm, 19mm, 22mm, 24mm, 27mm, 32mm, 36mm, 41mm). •... -
Page 12: Check Of Threaded Fasteners
CHAPTER 3 Check of threaded fasteners Caution! Loose, damaged or over-tightened threaded connections can break under load. There is risk of fatal injury. Note! Tighten the screws only using the torque wrench and applying the prescribed tightening torque. Tightening torques [Nm] (not oiled, not lubricated). Values are valid for screws WITHOUT finish (NOT oiled) and with the surface GEOMET 500A or equivalent (maximum tightening torques). - Page 13 CHAPTER 3 Grade 5 Grade 5 Grade 8 Grade 8 UNF 5/8" - 11 UNF 3/4" - 10 UNF 7/8" - 9 UNF 1" - 8 27.5 1181 1125 UNF 1 1/8" - 7 1076 1025 1733 1650 UNF 1 1/4" - 7 1496 1425 2394...
- Page 14 Please note: The minimum screw length must be guaranteed. Furthermore, the contact areas (between screw head and HV disk and between the components) must not be painted or oiled. Status: Blank! Regarding possible exceptions, please, contact your PALFINGER MARINE partner.
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Page 15: Crane Handling
CHAPTER 4 CHAPTER 4 Crane handling In this chapter Crane handling ......... 13 Storage ............. 16... -
Page 16: Crane Handling
CHAPTER 4 Crane handling Fasten the crane according to the following picture and bear in mind that the crane components should be lifted only in horizontal position. Load arm: • Weight (1) c. 1,607 kg*. • Use lugs (2) for attaching the unit. Connect lifting cylinder with boom (3). - Page 17 CHAPTER 4 Crane column, mounting base and high stand Weight - hydraulic oil not included c. 2,650 kg*. • • Diameter of lifting lugs - 33mm. * Actual weights will be mentioned on the delivery documents 1630mm * Illustration may differ from this project crane Transport on forklift is permitted in the indicated directions only.
- Page 18 CHAPTER 4 Make sure that the crane including pallet is always placed on an even surface. It is prohibited to drag and tug it!
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Page 19: Storage
CHAPTER 4 Storage General Cranes, crane components, and accessories must be placed in a suitable storage room in their original package. The storage room must be clean, dry, and ventilated. Corrosive gases, dust, shocks, and vibrations are not permitted. Components must be protected against insects and other small animals and rodents. -
Page 20: Set-Up
CHAPTER 5 CHAPTER 5 Set-Up In this chapter Main components ........18 Crane Mounting ........20 Preparation for base assembly ....22 Process of tightening ........ 23 Preserving the screw joints ...... 24... -
Page 21: Main Components
CHAPTER 5 Main components The illustrated crane is an example and shows components which may be optional on your unit, depending on model and version. * Illustration may differ from this project crane Main boom Rope winch Lightning protection system Crane column Emergency unit Slewing system... - Page 22 CHAPTER 5 * Illustration may differ from this project crane Rope winch Load rope Intermediate pulley Load attachment Collision protector for pulley head (top stop) Pulley head...
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Page 23: Crane Mounting
The top of the base flanges must be free of any paint*, grease, oil, and weld spots. * In case of exceptions (coated surfaces) contact your Palfinger MARINE partner. Cleaned flat surfaces... - Page 24 CHAPTER 5 Furthermore, it must be ensured that there is no paint in the area of the screw contacts. Cleaned flat surfaces Detail „A“ Detail „B“...
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Page 25: Preparation For Base Assembly
CHAPTER 5 Preparation for base assembly Lay out all screws and check their lengths, diameters, quality and quantity. • Lay out all washers and check their diameters and quality. • • Lay out all nuts and check their sizes. Clean all screws of any oil and grease to assemble them in a dry status. •... -
Page 26: Process Of Tightening
CHAPTER 5 Process of tightening When tightening the screws, it is necessary to observe a specific order (see example on the following illustration). The opposite screws have always to be tightened at the same time. Furthermore, it is important that the stability class and the tightening torque of the used screws are kept. -
Page 27: Preserving The Screw Joints
CHAPTER 5 Preserving the screw joints after tightening After having installed the crane and tightened the bolts carry out the following preservation works: Contact gap between flanges • Remove contaminations and degrease surfaces (see no. 3 in illustration below). • Apply Hempadur Mastic 45880 approx. - Page 28 CHAPTER 5 Fixing the boom, hydraulic hoses, and cables Caution! Installation of the screws must be carried out with the utmost care! An incorrectly mounted load arm may cause accidents! Fit screws as per list of torques. Mounting bolt CPHI0471 (10 kg sledgehammer) + cover CPHT0838 + spacer EK-347M + screw ES- 637M (position A) Mounting bolt CPHI0473 (10 kg sledgehammer) + cover CPHT0835 + spacer EK-347M + screw ES- 637M (position A)
- Page 29 CHAPTER 5 Paint flange connections after assembly Note! After the flange connection has been installed, the paintwork must be redone by the installing company / customer. Flange connection gaps must be sealed by using EZ 740 (3M-Fugenflex white). The connections together with the screws need to painted using the Crane Coating System. * Illustration may differ from this project crane...
- Page 30 CHAPTER 5 Completely mounted crane • Weight (1) c. 4,350 kg*. Use lugs (2) for attaching the unit. • • Connect load arm and mounting base (3). * Actual weights will be mentioned on the delivery documents Weight approximately: 4350 kg * Illustration may differ from this project crane...
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Page 31: Hydraulic System
CHAPTER 6 CHAPTER 6 Hydraulic system In this chapter Cleanness during assembly ...... 28 Hydraulic circuit diagram ......29... -
Page 32: Cleanness During Assembly
CHAPTER 6 Cleanness during assembly When working with hydraulic systems three basic rules must be observed. • RULE 1: CLEANNESS when assembling the hydraulic system. • RULE 2: CLEANNESS during every-day operation of the hydraulic system. • RULE 3: CLEANNESS during control and repair works. Rule 1: Cleanness when assembling the hydraulic system. -
Page 33: Hydraulic Circuit Diagram
CHAPTER 6 Another very important point is that work rooms, working places, tools and clothes must always be kept as clean as possible. While working on hydraulic parts smoking is prohibited. This implies not only a certain fire risk, but the tobacco ash may work like an abrasive in the oil. When the system is being filled with oil it is important to use a filter filling system to filter the oil. -
Page 34: Electric System
CHAPTER 7 CHAPTER 7 Electric system In this chapter Connecting the electric motor and determining the sense of rotation 31 Venting and cooling the electric motor ... 31 Electric circuit diagram ......32... -
Page 35: Electric Circuit Diagram
Use a measuring instrument with phase sequence display to determine the phase sequence quickly and easily. This measuring instrument can be obtained from PALFINGER MARINE. The control box to start the Y ∆ motor must be designed in accordance with the enclosed circuit diagram so that the motor runs counterclockwise because the field of the three-wire mains rotates clockwise. - Page 36 CHAPTER 7 Venting and cooling the electric motor • The electric motor is vented or cooled, if necessary, using a rotor disk installed within the electric motor. • In cranes of the types PKM, PSM and PTM the electric motor is mounted within the mounting base. Warning! Never close or seal air inlets.
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Page 37: Power Pack
CHAPTER 8 CHAPTER 8 Power Pack In this chapter Filling the power pack tank ...... 34... -
Page 38: Filling The Power Pack Tank
CHAPTER 8 Filling the power pack tank When filling the tank make sure the liquid level reaches the maximum according to level control. When filling the tank, the lifting cylinder must be retracted. Note! Regarding the oil to be used see the recommendations for consumable materials. -
Page 39: Start-Up
CHAPTER 9 CHAPTER 9 Start-Up In this chapter Checklist before start-up ......36 Start-up ............ 36 Bringing the crane into parking position .. 38 Checklist after start-up ......39... -
Page 40: Checklist Before Start-Up
CHAPTER 9 Checklist before start-up Check list Base welded properly? All fixing screws tightened? Pressure lines and filler lines properly installed? Electric connections properly installed? All hydraulic connections firmly fixed? Lightning conductor fitted properly? Obstacle lights fitted properly? Oil level checked? Start-up After having checked all points mentioned in chapter 9.1 you can now actually start-up the crane. - Page 41 CHAPTER 9 Delivery does not include supports for the boom. Note! Move all cylinders slowly and at less than maximum pressure up to the stop to vent the cylinders! Mounting the lifting appliance and pulley head: (if necessary) Thread the rope through the pulley head (1). Attach the lifting appliance (2) at the load rope (3) using a range bolt (4).
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Page 42: Bringing The Crane Into Parking Position
CHAPTER 9 Taking the remote control into operation. The remote control must be taken into operation in accordance with the enclosed operating instructions. Bringing the crane into parking position The operator must have full view of all crane movements. What must be observed before bringing the crane into parking position: •... -
Page 43: Checklist After Start-Up
CHAPTER 9 Checklist after start-up Before delivering the crane to the customer it is required to make a final check following the list below. Check list Has the crane been lubricated? Has the crane been checked for leakages? Has the oil level in the hydraulic system been checked? Have damages (paint, etc.) been removed? Have electrical components been checked for damage? Have all necessary signs been attached? -
Page 44: Post-Assembly Check
CHAPTER 10 CHAPTER 10 Post-assembly check In this chapter Post-assembly check ........ 42... -
Page 45: Post-Assembly Check
CHAPTER 10 Post-assembly check Point 1 Control of delivery Chapter 1 Did you read the assembly instructions? Did you check the delivery for completeness according to the pack list? Did you make a visual inspection for transport damages? Point 2 Set-up Chapter 4 Did you weld the base according to the instructions (chapter 4)? - Page 46 CHAPTER 10 Point 7 Start-up Chapter 8 Did you check the points from the 'Check list before start-up'? Did you exactly observe the issues regarding the start-up? Did you vent all cylinders according to the instructions? Did you mount the load handling attachment correctly? Did you check the points from the 'Check list after start-up'? Did you complete the warranty booklet correctly? Did you read the operating instructions?
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Page 47: Commissioning
CHAPTER 11 Commissioning In this chapter Commissioning ......... 44 Term Definitions ........44... - Page 48 “living load” e.g., water bag warranty start of equipment (acc warranty terms and conditions) • warranty registration arranged by the authorized Palfinger Wind Service • Partner For further detailed question please contact the after sales department of Palfinger Marine: marine@palfinger.com...
- Page 49 2021-11-15 Revision 3.0 / NOV LIFESAVING WINCHES AND CRANES SERVICE EQUIPMENT HANDLING EQUIPMENT...
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