Apex Digital XA3300 Operator Instructions And Parts Manual
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Apex Digital XA3300 Operator Instructions And Parts Manual

Applicator
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9281 LeSaint Drive • Fairfield, Ohio 45014
Phone (513) 874-2818 • Fax (513) 874-2914
XA3300 / XA4000 / XA5000
Applicator
Operator Instructions and Parts Manual
Model _____________
Serial No. _____________
XA Series OO1101

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Summary of Contents for Apex Digital XA3300

  • Page 1 9281 LeSaint Drive • Fairfield, Ohio 45014 Phone (513) 874-2818 • Fax (513) 874-2914 XA3300 / XA4000 / XA5000 Applicator Operator Instructions and Parts Manual Model _____________ Serial No. _____________ XA Series OO1101...
  • Page 2 FOR OFFICE USE ONLY DATE UPDATE DESCRIPTION CODE 11/01/22 Initial release OO1101...
  • Page 3 ACTIVATE YOUR EQUIPMENT WARRANTY  It is the responsibility of the Dealer to register your Equipment shortly after the equipment start-up and operation overview. You must register your machine at time of purchase at www.apexseeder.com/warranty/ for warranty coverage. Be sure to conÞ rm with your sales representative that this has been done completely. This registration process activates the Limited Warranty.

  • Page 5: Table Of Contents

    INDEX Safety Information ............. 1 - 4 Safety Summary .
  • Page 6 INDEX (Continued) Operation And Maintenance Manual (Continued) Cleaning and Maintenance..........26 - 30 Daily .

  • Page 7: Safety Information

    SAFETY FIRST With any piece of equipment, new or used, the most important part of its operation is SAFETY! Apex encourages you and your employees to familiarize yourselves with your new equipment and stresses safe operation. The first pages of this manual are a summary of the main safety aspects associated with this unit. Be sure to read and understand completely before operating the machine.

  • Page 8: Safety Summary

    SAFETY SUMMARY SECTION It is important that all operators of this machine are familiar with all safety aspects covered in this section and have read the entire Operator’s Manual before operating the machine. Always keep a copy of this manual with the machine. It is the responsibility of the operator of the machine to fully understand this safety summary section.
  • Page 9 II. GENERAL PRECAUTIONS (Continued) III. WELDING PRECAUTIONS 10. Always wear safety Never perform welding on the XA Series goggles when Applicator without disconnecting the following: operating the 1. Move the applicator. Other Master safety attire such Power as safety shoes, Switch to ear protection, the OFF...
  • Page 10 SAFETY SUMMARY SECTION (CONTINUED) IV. OPERATION SAFETY 5. Never enter the tank through the loading hatch or riser atop the tank. Remove 1. The noise level of the applicator at the the fasteners securing the access panel operator station, unshielded, is above adjacent to the loading hatch and utilize a 80 dBA.

  • Page 11: Training

    TRAINING BEFORE operating this equipment read the following guidelines. This will help to you to minimize the hazards associated with the use of the XA Series Applicator. Not all situations will apply to your unit since the applicator configuration and specific job requirements will vary considerably. ...

  • Page 12: Pre-Operation Inspections

    PRE-OPERATION INSPECTIONS The Pre-Operation Inspection that an operator does before starting a piece of equipment is the single most important responsibility of the day. The operator is the key component in the walk-around and it is their responsibility to solicit help as required if areas of distress or concern are noted. Cell phones and digital pictures are extremely helpful when communicating potential problems or concerns.

  • Page 13: Re-Filling Fuel

    PRE-OPERATION INSPECTIONS (CONTINUED) RE-FILLING FUEL Always use fresh diesel fuel when re-fueling the XA Series Applicator. The fuel tank is sized to allow for continuous work for 16 - 20 hours between fill-ups. The fuel tank fill is located on the front of the unit, on the left side.

  • Page 14: Check Engine Coolant Level

    PRE-OPERATION INSPECTIONS (CONTINUED) CHECK ENGINE COOLANT LEVEL Check the engine coolant level daily before starting the engine. The applicator should be on a level surface and the coolant should be cold. 1. The coolant reservoir is located in the engine compartment, behind the engine access door to the left of the ladder.

  • Page 15: Check Hydraulic Filter Restriction Indicators

    PRE-OPERATION INSPECTIONS (CONTINUED) CHECK HYDRAULIC FILTER RESTRICTION INDICATORS There are three hydraulic filters in the engine compartment on the XA Series: one charge filter for each agitator circuit and one charge filter for the slurry hydraulic circuit. There is also one return filter mounted in the top of the hydraulic tank.

  • Page 16: Applicator Preparation And Maintenance

    PRE-OPERATION INSPECTIONS (CONTINUED) APPLICATOR PREPARATION AND MAINTENANCE (CONTINUED) 10 Do not use high pressure washer directly on electrical contacts. 11. Be careful using high-pressure washers, which may bend and split the radiator fins. 12. Refer to the Safety Section of this manual for more information. PREVENTATIVE MAINTENANCE Proper preventive maintenance will help ensure that the applicator will perform to its full capabilities and eliminate unnecessary breakdowns due to neglect.

  • Page 17: Operation And Maintenance Manual

    OPERATION AND MAINTENANCE MANUAL This manual gives you step-by-step instructions for the operation and maintenance of the Apex XA Series Applicator. For best results and to ensure longer life of the equipment, please follow these instructions carefully. For your safety, read the entire manual before operating this unit. EQUIPMENT DESCRIPTION The Apex XA Series is a self-contained applicator.

  • Page 18: Operator Platform

    OPERATOR PLATFORM The operator platform consists of the Operator Control Panel, the Primary Boom and the Secondary Boom (if equipped). OPERATOR CONTROL PANEL The Operator Control Panel is located on the Operator Platform, near the ladder. All of the functions can be controlled from this panel, including the agitator speed and direction, the horn, the slurry pump engage and...

  • Page 19: Home Screen

    OPERATOR CONTROL PANEL (CONTINUED) HOME SCREEN The Home Screen displays the engine RPM, hydraulic oil temperature, coolant temperature, DEF level, the agitator engage percent and the slurry pump engage percent. From the Home Screen, the operator can access other screens that display pertinent data along with adjustments to suit the operator or the specific jobsite.

  • Page 20: Engine Screen

    OPERATOR CONTROL PANEL (CONTINUED) ENGINE SCREEN The Engine Screen displays additional information about the engine systems, as well as the aftertreatment warning lights. ENGINE LAMPS Below is an explanation of the Engine Lamps and Exhaust System Cleaning Lamps. Wait To Start Lamp The Wait To Start lamp will illuminate when the ambient temperature is cold enough to require the intake grid heater to activate.

  • Page 21: Regeneration Cycle

    OPERATOR CONTROL PANEL (CONTINUED) ENGINE LAMPS (CONTINUED) High Exhaust System Temperature (HEST) Lamp ON Illuminates due the higher than normal exhaust temperature during exhaust System Cleaning. Exhaust System Cleaning Lamp ON (not flashing) Illuminates when the exhaust system is UNABLE to complete an Automatic Exhaust System Cleaning event.

  • Page 22: Agitator Control

    OPERATOR CONTROLS AGITATOR CONTROL The Agitator Control lever is located on the driver side of the Operator Control panel. The agitator is in neutral when the lever is centered. Move this lever downward to engage the MIX MODE. Moving the lever further DOWN increases the agitator RPM in the MIX MODE.

  • Page 23: Loading Platform

    LOADING PLATFORM The Loading Platform is where the Loading Hatch is located. There is an E-STOP button located within easy reach of the Loading Hatch. EMERGENCY STOP (E-STOP) BUTTON The EMERGENCY STOP (E-STOP) button is located on the railing separating the Loading Platform from the Operator Platform.

  • Page 24: Starting Procedure

    STARTING PROCEDURE Do not operate the starter for more than ten (10) seconds at a time. If engine does not start, allow at least sixty (60) seconds cool-down period between starting attempts. Not following these guidelines may cause damage to the starter.

  • Page 25: Starting With Jumper Cables

    STARTING PROCEDURE (CONTINUED) STARTING WITH JUMPER CABLES Batteries emit flammable fumes that are explosive, resulting in injury. Prevent sparks near batteries. They could cause vapors to explode. Do not allow the jumper start cables to contact each other or the applicator.

  • Page 26: Operating Instructions

    OPERATING INSTRUCTIONS FILLING THE TANK Prior to adding materials, ensure that the tank and plumbing (discharge) systems are clear of any obstructions. Failure to do so could result in damage to the applicator. 1. Connect a hose to the fill port on the passenger side of the unit. 2.

  • Page 27: Application Of Product

    OPERATING INSTRUCTIONS (CONTINUED) MIXING MATERIALS (CONTINUED) Keep operators and bystanders away from moving parts. As the ratio of water and materials changes, it may become necessary to suspend mixing and allow the water level to increase in the slurry tank. Return the Mix control to NEUTRAL to do this. Once the water level reaches an appropriate level simply engage the controls to MIX and allow product to blend within the tank.
  • Page 28 OPERATING INSTRUCTIONS (CONTINUED) APPLICATION OF PRODUCT (CONTINUED) Application from Discharge Boom Serious injury or death can result from contact with electric lines. NEVER move any part of the equipment closer than 10 ft. (3 meters) plus twice the line insulator length to an electric line. Use a signal person to guide the operator. Do not aim the discharge spray toward power lines, transformers or other high voltage electrical conductors.
  • Page 29 OPERATING INSTRUCTIONS (CONTINUED) APPLICATION OF PRODUCT (CONTINUED) Application from Discharge Boom (Continued) 9. Raise the lever to engage the Slurry Pump to the desired spray distance. NOTE: Prior to engaging the Slurry Pump, it is recommended to cycle the Agitation Control Lever several times and confirm that all bales are completely in suspension.
  • Page 30 OPERATING INSTRUCTIONS (CONTINUED) APPLICATION OF PRODUCT (CONTINUED) Hose Work with Radio Transmitter (Optional) The Apex XA Series applicator can be equipped with a radio remote to allow for one-man operation of the hose reel with greater control of the discharge of material.

  • Page 31: Reloading Procedure

    OPERATING INSTRUCTIONS (CONTINUED) RELOADING PROCEDURE It is very important to clean and purge the tank and discharge plumbing after each load. This will prevent ‘clumping’ of material, which could result in a blockage in the discharge plumbing. 1. Fill the tank to the bottom of the agitator shafts with water. 2.

  • Page 32: Cleaning And Maintenance

    CLEANING AND MAINTENANCE DAILY After the last load of the day, fill the tank with sufficient water to rinse the inner tank walls. Purge the discharge plumbing with water (Steps 1 through 5 in the Reloading Procedure Section) to remove the mulch materials from the pipes.

  • Page 33: Fluids And Components

    CLEANING AND MAINTENANCE (CONTINUED) FLUIDS AND COMPONENTS U.S. GALLONS IMPERIAL GALLONS LITERS TYPE Engine Oil 2.25 15w - 40 Hydraulic Oil 46.7 AW46 Fuel 71.2 Ultra Low Sulfur Diesel Engine Coolant 50/50 glycol Engine Oil 2.25 15w - 40 Hydraulic Oil 46.7 AW46 Fuel...

  • Page 34: Lubricating Grease

    CLEANING AND MAINTENANCE (CONTINUED) FLUIDS AND COMPONENTS (CONTINUED) Servicing the Fuel / Water Separator The primary fuel filter is the water separator, which should be drained periodically. 1. Place a suitable catch basin under the filter and loosen the drain plug on the bottom of the filter housing to remove the water.

  • Page 35: Fuse Panel

    CLEANING AND MAINTENANCE (CONTINUED) LUBRICATING GREASE (CONTINUED) There are two grease points on the primary discharge boom swivel (and two on the secondary boom, if equipped). There are two grease points on the hose reel, if equipped. FUSE PANEL The fuses for the XA Series are located inside the Ground Level Control box, on the passenger...

  • Page 36: Short Term Storage

    CLEANING AND MAINTENANCE (CONTINUED) SHORT TERM STORAGE Drain the slurry tank of all water and material prior to storage and leave the drain plug uninstalled. Hydroseed material can produce gases that are harmful or deadly if inhaled. Empty the slurry tank daily to prevent build-up of these gases. Do not store material for long periods of time in the slurry tank.

  • Page 37: Maintenance Chart

    MAINTENANCE CHART Location Description of Service Frequency Engine Check oil level Daily Radiator Check coolant level Daily Fuel Water Separator Check for water and dirt Daily Engine Air Filter Check dirt alarm and empty dust boot Daily Hydraulic Tank Check oil level Daily Hydraulic System Check for leaks or damage...

  • Page 38: Applicator Dimensions

    APPLICATOR DIMENSIONS XA3300 Weight Empty 12,620 lbs. (5714 kg) Working Weight 40,004 lbs. (18144 kg) Tank Capacity 3260 gallons (12340 liters) Length 20 ft. 1 in. [240.8 in.] (6.12 meters) Height 9 ft. 1 in. [108.88 in.] (2.77 meters) - overall Width 8 ft.

  • Page 39: Parts Section

    XA3300 / XA4000 / XA5000 Applicator Parts Manual WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 40 This Page Left Blank Intentionally WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 41: Railings

    RAILINGS ( XA3300, XA4000, XA5000 ) XA3300 XA4000 XA5000 Part Number Part Number Part Number Description Req’d 91-23-0018 91-23-0018 91-23-0018 PHX Ladder Rail 91-33-0084 91-33-0084 91-33-0084 Front Rail Gen 3 91-33-0085 91-33-0085 91-33-0085 Swing Gate Right Hand Gen 3 91-33-0086...
  • Page 42 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 43: Agitators

    Snubbing Washer, 3 - 5/8 O.D. x 1 - 17/32 I.D. 91-12-0005 Torque Arrestor 91-14-0003 Right Hand Agitator, Machined 91-14-0002 Left Hand Agitator, Machined 91-14-0012 Shaft Extension (XA3300) 91-14-0006 Shaft Extension (XA4000) 91-14-0009 Shaft Extension (XA5000) 91-14-0012 Shaft Extension (XA3300) 91-14-0005...

  • Page 44: Engine Mount

    ENGINE MOUNT PART 1 Ref. Part Number Description Req’d B14-0920-8 7/8 - 9 x 5 Long Hex Head Cap Screw, Grade 8 91-51-0048 Snubbing Washer, 3 - 7/8 O.D. x 15/16 I.D. 91-53-0016 Tower Front Engine Support 91-55-0027 Isolator Engine 60045 91-54-0002 Engine Foot Front Right 91-54-0003...
  • Page 45 ENGINE MOUNT PART 2 Ref. Part Number Description Req’d B14-0920-8 7/8 - 9 x 5 Long Hex Head Cap Screw, Grade 8 91-51-0048 Snubbing Washer, 3 - 7/8 O.D. x 15/16 I.D. 91-53-1001 Rear Engine Support T4 91-55-0027 Isolator Engine 60045 91-53-0013 Engine Mount Right Rear 91-53-0015...

  • Page 46: Radiator Hoses

    RADIATOR HOSES Ref. Part Number Description Req’d 410-55-087 Clamp, 3 - 1/8 x 3 - 7/16, Constant Tension T 410-55-037 Hump Hose, 3 in. I.D., Silicone 91-55-1002 Pipe CAC Inlet, T4 91-55-1003 Pipe CAC Outlet, T4 410-55-041 CLAMP, 1 3/4-2 5/8, Constant Tension Worm 410-55-011 Reducer 2 in.

  • Page 47: Hydraulic Pump - Slurry Pump

    HYDRAULIC PUMP - SLURRY PUMP Ref. Part Number Description Req’d H12J035SJSJ 3/4 in. M500X35 JICFEMSWST to JICFEMSWST H12J089SJP1 3/4 in. M500X89 #12JICFMST to #16JICFM90S H12J092PJS1 3/4 in. M500X92 in. #16FJIC to #12JIC90 H16C053SRS1-45 1 in. EFG6KX64 #16FMFSST to #16CD6290S H16C064SRSU-315 1 in.
  • Page 48 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 49: Hydraulic Pump - Left Agitator

    HYDRAULIC PUMP - LEFT AGITATOR Ref. Part Number Description Req’d H04E009SJSJ 1/4 in. G2X9 in. #4 FEMJICST to #4FEMJICST H08E090SJS1 1/2 in. G2X90 in. #8JICFMST to #8JICFM90S H08E102SJS1 1/2 in. G2X102 in. #8JICFMST to #8JICFM90S H12C058SZSV-30 3/4 in. EFG6KX58 #12FMFSST to #12CD6245 H12C063SZSV-180 3/4 in.
  • Page 50 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 51: Hydraulic Pump - Right Agitator

    HYDRAULIC PUMP - RIGHT AGITATOR Ref. Part Number Description Req’d H04E009SJSJ 1/4 in. G2X9 in. #4 FEMJICST to #4FEMJICST H08E090SJS1 1/2 in. G2X90 in. #8JICFMST to #8JICFM90S H08E103SJS1 1/2 in. G2X103 in. #8JICFMST to #8JICFM90S H12C067SZSV-170 3/4 in. EFG6KX67 #12FMFSST to #12CD6245 H12C068SZSV-200 3/4 in.

  • Page 52: Primary Discharge Boom

    PRIMARY DISCHARGE BOOM Ref. Part Number Description Req’d 91-45-0031 Gasket Discharge 91-43-0066 Pump Discharge Pipe Weldment 080366 Victalic Clamp 3 in. 177 (2-Bolt) 91-45-0159 Elbow, 3 in. 90° Grooved End Long Radius 91-42-0087 3 in. SCH. 40 Pipe, 23 - 7/16 in. GBE 91-45-0160 Elbow, 3 in.

  • Page 53: Slurry Pump Assembly

    SLURRY PUMP ASSEMBLY Ref. No. Ref. Part Number Description Req’d  91-45-0019 Victaulic Clamp 6 in. with E-Gasket  91-43-0024 Pump Suction Pipe  91-43-0003 Weldment Pump Inlet  91-45-0030 Gasket, Suction  91-44-0007 Modified Slurry Pump  91-55-0045 Gear Coupling Assembly Slurry Pump ...
  • Page 54 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 55: Slurry Pump

    SLURRY PUMP Ref. Part Number Description Req’d 91-44-0005 Suction Housing 91-45-0014 Vortex Ring (for standard option) - OR - 91-44-0014NH Vortex Ring (for Nitride Hardened option) 91-45-0015 Pump Impeller 91-45-0011 Housing Gasket 91-45-0144 Stuffing Box 91-45-0134 Mechanical Seal Tung / Tung 250 4 x 3 Vortex Pump includes Spring, Spring End Ring and Bellows 91-45-0143 Rope Packing...

  • Page 56: Air Cleaner

    AIR CLEANER Ref. Part Number Description Req’d 91-55-0021 Elbow 4 x 3 Reducer 440-46-040 4 in. Cobra Elbow 91-55-0055 Air Cleaner Assembly, Tier 4F Kit NOT SHOWN 91-55-0057 Primary Filter Element 91-55-0058 Secondary Filter Element WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 57: Fuel Tank

    FUEL TANK Ref. Part Number Description Req’d 91-13-0024 Fuel Tank Weldment, 85 Gallon 91-12-0010 Fuel Fill Pipe 91-55-0039 Gauge Fuel Level 10 in. NOT SHOWN 91-15-0017 Fuel Cap 416-35-006 U-Bolt, 38 - 16 (for Fuel Pipe) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 58 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 59: Aftertreatment

    AFTER TREATMENT Ref. Ref. No. Info Part Number Description Req’d 91-55-0069 Mounting Band  91-55-0052 Tier 4F SCR 4 in. SI 180° x 5 in. EO 12V 91-55-0072 Clamp Torctire 5 in. I.D. - O.D., Stainless Steel 91-55-0071 Exhaust Weld G24 91-55-0053 Tier 4F Fax Elbow 4 x 4 in.
  • Page 60 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 61: Hydraulic Schematic

    HYDRAULIC SCHEMATIC Ref. No. Ref. Part Number Description Req’d  H04E009SJSJ 1/4 in. G2X9 in. #4 FEMJICST to #4FEMJICST  H04E020SJSJ 1/4 in. G2X20 in. #4 FEMJICST to #4FEMJICST  H06E034SJPJ 3/8 in. G2X34 #6JICFMSW to #8JICFMSW  H08E025SJSL 1/2 in. G2X25 #8FEMJICST to #8FEMJIC90L ...
  • Page 62 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 63: Hydraulic Tank

    HYDRAULIC TANK Ref. Part Number Description Req’d 601-75-001 Transducer Temperature GSNA 91-64-0002 #20 JIC Swivel Nut Run Tee with #6 SAE Port HFA3105-20 #20 MJIC to #20 SAE MORB Straight 91-65-0019 Return Filter, GEN 2 HF2406-20-16 #20 F to #16 MJIC Reducer 91-65-0010 Cleanout Cover ---------------...

  • Page 64: Hydraulic Oil Cooler

    HYDRAULIC OIL COOLER Ref. Part Number Description Req’d HFA3405-16 #16 MJIC to #16 SAE ORB 90° Elbow 91-65-0035 Oil Cooler 91-65-0034 Fan, Oil Cooler WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 65: Agitator Motor 1 Hydraulic System Connectors

    AGITATOR MOTOR 1 HYDRAULIC SYSTEM CONNECTORS Ref. Part Number Description Req’d HFTA3105-12 #12 Face Seal to #12 O-Ring Adapter HFA3105-8-6 #8 MJIC to #6 SAE ORB Straight HF3755SW-8 #8 JIC Swivel Nut Run Tee WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 66: Agitator Motor 2 Hydraulic System Connectors

    AGITATOR MOTOR 2 HYDRAULIC SYSTEM CONNECTORS Ref. Part Number Description Req’d HFA3355-6 #6 MJIC to #6 SAE ORB 45° Elbow HFTA3355-12 #12 FASEAL to #12 O-Ring 45° Elbow WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 67: Hydraulic Return Manifold

    HYDRAULIC RETURN MANIFOLD Ref. Part Number Description Req’d 91-15-0004 Flange CODE 61 Schedule 40, Stainless Steel HF24SF-2 1 - 1/2 in. CODE 61 Split Flange Half 160234 Pipe Plug, 3/8 Square Head HFHY06003737 Test Port #6 SAE MORB 16 mm Thread HF8STP #8 O-Ring Plug HFA3105-8...

  • Page 68: Engine Oil Filter

    ENGINE OIL FILTER Ref. Part Number Description Req’d --------------- Filter Assembly --------------- Filter Head CU-LF3970 Oil Filter Element HFA3105-12-10 #12 MJIC to #10 SAE MORB Straight WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 69: Hydraulic Filter 2

    HYDRAULIC FILTER 2 Ref. Part Number Description Req’d 91-65-0011 Filter Charge, 16 GPM (60 LPM) HFA3105-8-12 #8 MJIC to #12 M SAE ORB Adapter NOT SHOWN 91-65-0012 Filter Element, 16 GPM WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 70: Hydraulic Filter 3

    HYDRAULIC FILTER 3 Ref. Part Number Description Req’d 91-65-0016 Filter Charge, 42 GPM (160 LPM) HFA3405-16-20 #16 MJIC to #20 SAE ORB 90° Elbow HFA3105-16-20 #16 MJIC to #20 SAE MORB Straight NOT SHOWN 91-65-0017 Filter Element, 42 GPM WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 71: Hydraulic Filter 4

    HYDRAULIC FILTER 4 Ref. Part Number Description Req’d 91-65-0011 Filter Charge, 16 GPM (60 LPM) HFA3105-8-12 #8 MJIC to #12 M SAE ORB Adapter NOT SHOWN 91-65-0012 Filter Element, 16 GPM WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 72: Primary Fuel Filter

    PRIMARY FUEL FILTER Ref. Part Number Description Req’d --------------- Filter Assembly --------------- Filter Head 91-65-0104 Filter Element Fuel Water Separator HFJM0614-90 #6 MJIC x M14-1.5 Male 90° Elbow WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 73: Secondary Fuel Filter

    SECONDARY FUEL FILTER Ref. Part Number Description Req’d --------------- Filter Assembly NOT SHOWN 91-55-0105 Fuel Filter Replacement Element WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 74: Nozzles

    NOZZLES Ref. Part Number Description Req’d 91-40-0006 3 in. 25° 100 GPM Nozzle Assembly 91-40-0007 3 in. 50° 100 GPM Nozzle Assembly 91-40-0008 3 in. 25° 200 GPM Nozzle Assembly 91-40-0009 3 in. 50° 200 GPM Nozzle Assembly 91-40-0018 3 in. 0° 50 GPM Nozzle Assembly 91-45-0051 Nozzle Long Distance NOTE: All quantities are "2"...

  • Page 75: Drain Pipes

    DRAIN PIPE Ref. Part Number Description Req’d 91-45-0038 CAM Lock 3 in. Dust Cap - Aluminum 074-35-001 Nylon-Coated Lanyard, 12 in. Long 91-45-0040 CAM Lock 3 in. Male x Female Pipe B06-1604SF-8 3/8 - 16NC x 1 in. Long Serrated Flange, Grade 8 91-43-0063 Drain Pipe Weldment N06-16SF-8...

  • Page 76: Undercarriage Mounts

    UNDERCARRIAGE MOUNTS Ref. No. Ref. Part Number Description Req’d  B12-1628-8 3/4 - 16NF x 7 in. Long Hex Head Cap Screw, Grade 8  W12F 3/4 in. Flat Washer  91-01-0001 Truck Mount Plate End Cap  91-03-0001 Truck Mount Weldment ...
  • Page 77 This Page Left Blank Intentionally WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 78: Mount Placement

    MOUNT PLACEMENT INSTALLATION NOTES: 1. Transition plates (items 1a, 2a, .and 3a) are to be welded to the tank first and are intended to isolate the carbon steel mounts from the stainless steel tank. 2. Spring mounts (item 1) to be approximately 3 feet apart, as close to the front of the machine as possible.
  • Page 79 MOUNT PLACEMENT Ref. Part Number Description Req’d SEE BELOW Spring Mount 91-01-0005 Truck Mount Transition Plate Tank 91-01-0008 Truck Mount Transition Plate Truck 91-01-0001 Truck Mount Plate End Cap 91-03-0001 Truck Mount Weldment 91-02-0001 Truck Mount Spring Tube 91-05-0001 Spring Truck Mount B12-1628-8 3/4 - 16NF x 7 in.
  • Page 80 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...

  • Page 81: Control Tower

    CONTROL TOWER Ref. No. Ref. Part Number Description Req’d  N#10-24K KEP NUT, 10 - 24-UNC  170346 Momentary Start Switch  170347 Boot Cover  91-72-0007 Lever Hand Control  91-72-0021 MD4 Display with 6 - Button Bezel  91-77-0025 Top Panel Controls, GEN 3 ...

  • Page 82: Second Boom Option (91-90-0029)

    WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 83 SECOND BOOM OPTION (91-90-0029) Ref. Part Number Description Req’d 91-45-0161 Tee, 3 in. Grooved End 91-45-0020 Ball Valve, 3 in. Brass 91-43-0029 Secondary Boom Pipe Weldment 91-45-0022 Victalic Clamp, 3 in. 177 (2-Bolt) 91-42-0085 3 in. SCH. 40 Pipe x 14 - 3/4 in. Long GBE 91-42-0086 3 in.

  • Page 84: 1/4 In. Hose Reel Option (91-90-0030)

    1 - 1/4 IN. HOSE REEL OPTION (91-90-0030) Ref. No. Ref. Part Number Description Req’d  7710 Ball Valve, 1 - 1/2 in., Full Port  160014 Elbow, 90°, 1 - 1/2 in.  160219 Tee, 1 - 1/2 x 1 - 1/2 x 1 in., Red 150# ...
  • Page 85 1 - 1/4 IN. HOSE REEL OPTION (91-90-0030) Ref. No. Ref. Part Number Description Req’d  91-45-0095 Camlock, 1 - 1/2 in. Male x Male Pipe - Brass T  91-45-0101 Hose Reel, Less Frame and Motor  91-45-0115 Valve Check, 3/8 in. Tube x 1/4 NPT ...

  • Page 86: 1/2 In. Hose Reel Option (91-90-0036)

    1 - 1/2 IN. HOSE REEL OPTION (91-90-0036) Ref. No. Ref. Part Number Description Req’d  7710 Ball Valve, 1 - 1/2 in., Full Port  160014 Elbow, 90°, 1 - 1/2 in.  160219 Tee, 1 - 1/2 x 1 - 1/2 x 1 in., Red 150# ...
  • Page 87 1 - 1/2 IN. HOSE REEL OPTION (91-90-0036) Ref. No. Ref. Part Number Description Req’d  91-45-0095 Camlock, 1 - 1/2 in. Male x Male Pipe - Brass T  91-45-0101 Hose Reel, Less Frame and Motor  91-45-0115 Valve Check, 3/8 in. Tube x 1/4 NPT ...

  • Page 88: Wiring Diagrams

    ENGINE ASM HARNESS, PAGE 1 (91-73-0009D) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 89 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 90 ENGINE ASM HARNESS, PAGE 2 (91-73-0009D) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 91 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 92 ENGINE ASM HARNESS, PAGE 3 (91-73-0009D) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 93 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 94 ENGINE ASM HARNESS, PAGE 4 (91-73-0009D) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 95 36 in. 74 in. 60 in. 0 in. 8 in. 30 in. 53 in. 58 in. E3001 E3002 10 in. 47 in. E2901 55 in. E2902 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 96 CONTROLLER HARNESS, PAGE 1 (91-73-0024C) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 97 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 98 CONTROLLER HARNESS, PAGE 2 (91-73-0024C) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 99 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 100 GLC BOX WIRING, PAGE 1 (91-73-0026E) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 101 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 102 GLC BOX WIRING, PAGE 2 (91-73-0026E) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 103 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 104 GLC BOX WIRING, PAGE 3 (91-73-0026E) 5 in. 8 in. 5 in. Out 4 in. Out WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 105 5 in. Out 5 in. Out 5 in. Out 17 in. 3 in. Out 4 in. Out 6 in. Out 11 in. 0 in. 5 in. 6 in. 10 in. 7 in. Out 5 in. Out 8 in. Out 7 in. Out 10 in.
  • Page 106 CONTROL STATION WIRING, PAGE 1 (91-73-0022D) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 107 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 108 CONTROL STATION WIRING, PAGE 2 (91-73-0022D) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 109 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 110 FILTER / TEMPERATURE HARNESS (91-73-0018E) E-STOP (EMERGENCY STOP) HARNESS (91-73-0020B) HORN HARNESS (91-73-0021C) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 111 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 112 POWER PACK WIRING, PAGE 1 (91-73-0019E) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 113 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 114 POWER PACK WIRING, PAGE 2 (91-73-0019E) LOWER CONTROL BOX (+) ALT (+) Boot: 400-02-003 STARTER (+) CUT OUT (2X) Boot #170309 POWER LUG 170285 SOLENOID BATT (+) Boot: 400-02-003 BREAKER 440-70-010 BATT (+) BREAKER 440-70-010 STARTER (-) ALT (-) CHASSIS LUG LOWER CONTROL BOX (-) BATT (-)
  • Page 115 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 116 INTAKE HEATER CABLES (91-73-0027A) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 117 RADIO REMOTE HARNESS (91-73-0029) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 118 SECOND BOOM HARNESS (91-73-0023A) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 119 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XA Series OO1101...
  • Page 120 NOTES...

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