Apex Digital XA3300 Parts Manual
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Apex Digital XA3300 Parts Manual

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Summary of Contents for Apex Digital XA3300

  • Page 1 XA3300 XA4000 XA5000 Parts Manual...
  • Page 2 Operations Manual Parts Manual Railings Railings (Top View) Agitators Agitators Engine Mounting Engine Mount Engine Mount Radiator Radiator Hoses Pumps Hydraulic Pump - Slurry Pump Hydraulic Pump - Left Agitator Hydraulic Pump - Right Agitator Primary Discharge Boom Primary Discharge Boom Slurry Pump Assembly Slurry Pump Asm Air Cleaner...
  • Page 3 Engine Compartment Left Side Door Right Side Door Access Panels Drain Pipe Undercarriage Undercarriage Mounts Mount Placement Electrical Wiring Schematics Wiring Schematics Control Tower Control Tower Batteries Optional Equipment Hose Reel Secondary Boom Secondary Boom SB-106 XA4000 Pump Control Calibration Appendix A:Pages Index Appendix B:Parts Index...
  • Page 4 XA4000 G34 Operations Manual...
  • Page 5 Apex Warranty Repair Procedures Upon the occurrence of a failure it is the responsibility of you, the contract holder/owner of the equipment, to confirm with Apex or an authorized repairing facility that your unit has standard or extended service coverage before they begin any repairs. Once this fact is confirmed with the repairing facility, establish a direct line of communication with the repairing facility and Apex.
  • Page 6 2. CONDITIONS FOR WARRANTY APPLICATION The application of the limited warranty is conditional upon the following: Provide Apex with your copy of the Warranty Registration Card received at the time of • purchase or register your machine online at www.apexseeder.com •...
  • Page 7 Damage resulting from but not limited to accidents, water intrusion, fire, misuse, abuse or • neglect. • Damage resulting from but not limited to operation of the machine in conditions incompatible with machine design as defined in the vehicle Operator’s or Operator’s/Service Guide.
  • Page 8 Erosion Control Products Corporation 9599 Nanticoke Business Park Drive Greenwood, DE 19950 513-642-0147 READ AND SAVE THIS BOOK. California Proposition 65 WARNING Engine exhaust, some of its constituents, certain vehicle components and fluids, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 9: Table Of Contents

    TABLE OF CONTENTS General Information Equipment Description…………………………………………………………………………9 Reference Information………………………………………………………………………….9 Orientation………………………………………………………………………………………10 Safety Safety Information………………………………………………………………………………11 Safety Symbols and Definitions……………………………………………………………….11 Safety Decals…………………………………………………………………………………...11 Prior to Operation………………………………………………………………………………13 General Precautions……………………………………………………………………………13 Welding Precautions…………………………………………………….……………………..15 Operation Safety/ The Operator………………………………………………………………16 Sound Levels/ Hearing Protection…………………………………………………...16 Avoid Power Lines…………………………………………………………………….16 Discharge Electrocution……………………………………………………………….17 Operator Protection……………………………………………………………………17 Tow Vehicle…………………………………………………………………………….17 Battery Safety………………………………………………………………………………..…17 Batter Handling Safety………………………………………………………………..18...
  • Page 10 Preventative Maintenance……………………………………………………………………..27 Safety While Maintaining………………………………………………………………………27 Operator Station and Controls Entering and Exiting the Operator Station…………………………………………………..27 Machine Controls………………………………………………………………………………28 Operator Platform…………………………………………………………………………..….28 Operator Control Panel……………………………………………………………………28 Controller Master Display…………………………………………………………………29 Home Screen………………………………………………………………………………29 Slurry Pump Control………………………………………………………………………29 Engine Screen……………………………………………………………………………..30 Engine Lamps………………………………………………………………………………30 Exhaust System Cleaning Lamps………………………………………………………..31 Regeneration Cycle………………………………………………………………………..32 Regeneration Inhibit………………………………………………………………………..32 Agitator Control……………………………………………………………………………..32 Slurry Pump Control……………………………………………………………………….33...
  • Page 11 Lubricating Grease…………………………………………………………………………49 Fuse Panel………………………………………………………………………………….50 Hydraulic Filter Restriction Indicator……………………………………………………..50 Applicator Dimensions…………………………………………………………………………52 XA3300……………………………………………………………………………………...52 XA4000…………….………………………………………………………………………..53 XA5000…………………...…………………………………………………………………54 Maintenance Chart……………………………………………………………………………..55...

  • Page 12: Equipment Description

    EQUIPMENT DESCRIPTION The Apex XA4000 is a self-contained applicator. The Apex XA4000 Applicator is used to apply liquid-based materials to any commercial, residential, mining sites, landfills, golf courses, rail lines, oil/gas wells and lines; as well as any locations where a liquid-based material is required.

  • Page 13: Orientation

    Orientation For the sake of this manual, the XA4000 Applicator is referenced from the drivers seat in the host vehicle. The rear of the machine is equipped with a ladder. The left, right, top and bottom are referenced from the driver’s position seated in the driver’s seat, with his back towards the side with the ladder.

  • Page 14: Safety Information

    SAFETY INFORMATION Safety alert symbols are used throughout this manual to draw your attention to possible dangers. These symbols and their explanations deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper preventive measures. These safety instructions are not meant to cover every possible condition that may occur.

  • Page 16: Prior To Operation

    PRIOR TO OPERATION • Read this manual in its entirety and follow ALL safety procedures • Check all lubrication points and fluid levels. See page- for specific lubrication points and fluid specifications. • Inspect all fasteners for tightness with the power turned off. Obey all of the safety labels on the applicator.
  • Page 17 8. Operators of the applicator should never ride on the machine at speeds greater than 5 mph (8 kmh). 9. Always wear safety goggles when operating the applicator. Other safety attire such as safety shoes, ear protection, gloves, hard hats, dust masks, etc, should be worn as required by warning decals on the machine, in the operator’s manual or specific job site requirements.

  • Page 18: Welding Precautions

    WELDING PRECAUTIONS Never perform welding on the XA4000 without disconnecting the following items: Move the Master Power Switch to the OFF position. • Disconnect the Apex display by disconnecting the connector inside the Operator • Control Box. 1. Remove the 4 bolts on the back of the Operator Control Panel to access the connector on the display.

  • Page 19: Operation Safety/ The Operator

    Disconnect the MC2 Apex microcontroller. Locate the microcontroller on the • engine frame on the right side of the engine, accessible through the engine access door. Disconnect both connectors on the engine ECU 1. Depress the button (item 1) to allow the clasp to raise.

  • Page 20: Battery Safety

    Discharge Electrocution Do not aim the discharge spray toward power lines, transformers or other high voltage electrical conductors. Also, do not aim the discharge spray towards people, animals or anything other than the intended application area. Operator Protection The following precautions are recommended for operator protection. Always follow safety regulations and certifications for your specific industry.

  • Page 21: Fire Prevention

    • If you accidentally ingest battery acid, drink a large quantity of water or milk. Call a doctor or hospital immediately. When working with batteries ALWAYS wear safety goggles. • Batteries generate hydrogen gas. Hydrogen gas is very explosive and is easily •...

  • Page 22: Sort Term Storage

    SHORT TERM STORAGE 1. Drain the slurry tank of all water and material prior to storage and leave the drain plug uninstalled. Hydroseed material can produce gases that are harmful or deadly if inhaled. Empty the slurry tank daily to prevent build-up of these gases. Do not store material for long periods of time in the slurry tank.

  • Page 23: Hauling And Towing

    HAULING AND TOWING The following items should be checked before transporting the applicator. These safety items are in place to protect personnel during operation as well as during transportation between jobsites. Check that all turn signals and brake lights are functioning properly. Correct any non- •...

  • Page 24: Daily Pre-Operation Checklist

    Many operators overlook vital aspects of the walk-around such as fluid type and quantity. To maximize the effectiveness of a fluid it must be the proper viscosity and quality at starting temperatures. Next in degree of importance is the fluid quantity. Too much fluid can be as harmful as too little fluid.

  • Page 25: Re-Filling Fuel

    Re-Filling Fuel Always use fresh diesel fuel when re-fueling the XA4000 Applicator. The fuel tank is sized to allow for continuous work for 16-20 hours between fill-ups. The fuel tank fill is located on the front of the unit, on the left side. The sight gauge is located on the front of the fuel tank.

  • Page 26: Engine Coolant Level

    2. Remove the engine dipstick and check the level. The oil level should be between the “ADD” mark and the “FILL” mark. If the oil level is low add oil through the fill port to the proper level. Engine Oil Dipstick Check Engine Coolant Level Check the engine coolant level daily before starting the engine.

  • Page 27: Hydraulic Fluid Level

    Check Hydraulic Fluid Level Check the hydraulic oil level daily prior to operation. The applicator should be on level surface and the oil should be cold. Open the rear door to visually check the sight gauge, which is located on the hydraulic tank. Improper oil type can cause damage to the hydraulic system and shorten component life.

  • Page 28: Training

    Check Hydraulic Filter Restriction Indicators There are three hydraulic filters in the engine compartment on the XA4000, one charge filter for each agitator circuit and one charge filter for the slurry hydraulic circuit. There is also one return filter mounted in the top of the hydraulic tank. Each filter has a mechanical restriction indicator that will indicate when the filter is in need of service.

  • Page 29: General Operator Safety Guidelines

    • Remember the check points and the method for checking fluid levels. • Visually inspect the machine and check the function of all lighting and instruments before use. • Frequently check the instrument panel. Do not operate the XA4000 Applicator when the display indicates a malfunction or error.

  • Page 30: Preventative Maintenance

    9. Contain and dispose of any petro-chemical runoff through a licensed processing facility. Do not dispose of petro-chemical runoff into municipal waste. 10. Do not use high pressure washer directly on electrical contacts. 11. Be careful using high-pressure washers, which may bend and split the radiator fins. 12.

  • Page 31: Machine Controls

    MACHINE CONTROLS OPERATOR PLATFORM The operator platform consists of the Operator Control Panel, the Primary Boom and the Secondary Boom (if equipped). Operator Control Panel The Operator Control Panel is located on the Operator Platform, near the ladder. All of the functions can be controlled from this panel, including the agitator speed and direction, the horn, the slurry pump engage and disengage and starting and stopping the engine.

  • Page 32: Controller Master Display

    Controller Master Display The XA4000 utilizes a Controller Master Display to communicate with the engine and other systems on the applicator. This allows for easy adjustments to the agitator pump, slurry pump and other outputs This display will also alert the operator to any error messages it detects.

  • Page 33: Engine Screen

    Pressing the back button will return to the Home Screen. Slurry Pump Engage Percent Throttle controls Engine Screen The Engine Screen displays additional information about the engine systems, as well as the aftertreatment warning lights. Engine Lamps Below is an explanation of the Cummins Engine Lamps: Wait To Start Lamp The Wait To Start lamp will illuminate when the ambient temperature is cold enough to require the intake grid heater to...

  • Page 34: Exhaust System Cleaning Lamps

    Check Engine Lamp (CEL) The Check Engine lamp will illuminate if there is an issue with the engine which, if left un-corrected, could cause engine damage. Stop Engine Lamp (SEL) The Stop Engine lamp will illuminate if there is an issue with the engine that could cause severe engine damage.

  • Page 35: Regeneration Cycle

    Exhaust System Cleaning Stop Lamp Illuminates when the Exhaust System Cleaning switch is in the STOP (Re-Gen Inhibit) position, preventing a cleaning event. Regeneration Cycle Part of the emissions standards for the Stage 4 engines require the engine to perform an automatic Regeneration Cycle (Regen Cycle).

  • Page 36: Slurry Pump Control

    Be careful to mix materials at the proper agitator RPM. Mixing materials at too high of an RPM could cause clumping, excessive air in the material or other issues. Slurry Control The slurry pump is controlled by the lever on the passenger side of the Operator Control Panel.

  • Page 37: Loading Platform

    4. Press the E-Stop Button to shut off the engine in the event of an emergency. Twist the E-Stop button clockwise to reset. The engine will not start with the E-Stop button depressed. Use the Emergency Stop Button only when immediate and definite danger to personnel or machine damage are imminent.

  • Page 38: Storage Platform

    Loading Hatch Add materials through the Loading Hatch. Open the hatch by lifting the two rubber latches. Operating the applicator with the hatch open is extremely dangerous and could result in severe injury or death. Be careful to keep all personnel a safe distance from the open hatch.

  • Page 39: Starting Procedure

    STARTING PROCEDURE Do not operate the starter for more than 10 seconds at a time. If engine does not start, allow at least 60 seconds cool-down period between starting attempts. Not following these guidelines may cause damage to the starter. If the ignition button is released before the engine has started, allow the starter and engine to completely stop before re-engaging the starter.
  • Page 40 Always wear eye protection when starting with jumper cables. Improper jump start procedures can cause an explosion resulting in personal injury. Always connect the battery positive (+) to battery positive (+) and the battery negative (-) to the battery negative (-). Only jump start with an energy source the same voltage as the stalled applicator.

  • Page 41: Stopping The Engine

    STOPPING THE ENGINE Severe machine damage can result if the engine is not properly cooled before shutdown. Allow the engine to run at idle for at least 5 minutes to allow a gradual uniform cool down. Before stopping the engine, perform the following steps: 1.

  • Page 42: Operating Instructions

    OPERATING INSTRUCTIONS Filling the Tank Prior to adding materials, ensure that the tank and plumbing (discharge) systems are clear of any obstructions. Failure to do so could result in damage to the applicator. 1. Connect a hose to the fill port on the passenger side of the unit.
  • Page 43 Hydroseed material can produce gases that are harmful or deadly if inhaled. Empty the slurry tank daily to prevent build-up of these gases. Do not store material for long periods of time in the slurry tank. Harmful or deadly gases could result. Take care not to drop objects into the tank.

  • Page 44: Application Of Product

    Model (50 lb bags) Area (sq/ ft) XA3000 XA3300 XA4000 XA5000 Application from Discharge Boom 1. Observe the application area for any obstructions that might be present. 2. Determine with driver signals, when to move, stop or back up as well as a means to communicate between the driver and the operator.
  • Page 45 Do not aim the discharge spray toward power lines, transformers or other high voltage electrical conductors. Also, do not aim the discharge spray towards people, animals or anything other than the intended application area. 3. Unlatch the discharge boom from its transport location: a.

  • Page 46: Application From Hose Reel (If Equipped)

    9. Raise the lever to engage the Slurry Pump to the desired spray distance. Prior to engaging the Slurry Pump, it is recommended to cycle the Agitation Control Lever several times and confirm that all bales are completely in suspension. 10.

  • Page 47: Hose Work With Radio Transmitter (If Equipped)

    Applicator. Work back towards the Applicator to limit the foot traffic on the areas with product already applied. 3. Select the appropriate nozzle. OPEN CLOSE 4. Open the recirculation ball valve. 5. Open the hose reel ball valve. 6. Engage the Slurry Pump to the desired setting.
  • Page 48 1. Emergency Stop Button Press the E-Stop Button to shut off the engine in the event of an emergency. Twist the E-Stop button clockwise to reset. The engine will not start with the E-Stop button depressed Use the Emergency Stop Button only when immediate and definite danger to personnel or machine damage are imminent.

  • Page 49: Cleaning And Maintenance

    Reloading Procedure It is very important to clean and purge the tank and discharge plumbing after each load. This will prevent ‘clumping’ of material, which could result in a blockage in the discharge plumbing. 1. Fill the tank to the bottom of the agitator shafts with water. 2.

  • Page 50: Maintenance

    3. In freezing weather, leave the main drain plug out and remove the pump drain plug. Move all slurry valves to the OPEN position. 4. Rinse the outside of the Applicator to remove any excess materials. Make sure all the tank vents are clean and open. DO NOT plug or cap Lubrication should be performed IMMEDIATELY AFTER cleaning of equipment.

  • Page 51: Engine Coolant

    Add hydraulic fluid through the fill port on top of the hydraulic tank, located on top of the applicator, under the plate labeled “Hydraulic Access”. Engine Coolant Level The XA4000 is factory filled with 50/50 glycol/ water mix at Apex. This provides freeze protection for the engine at temperatures down to -30 Fahrenheit.

  • Page 52: Engine Air Filter

    Be careful not to crank the engine for more than 30 seconds without at least a 2 minute cool down period. This will prevent damage. Do not prefill the filter element with fuel before installing. This could introduce dirt into the fuel system and damage engine components.

  • Page 53: Fuse Panel

    Fuse Panel The fuses for the XA4000 are located inside the Ground Level Control box, on the passenger side of the applicator. Hydraulic Filter Restriction Indicator There are three hydraulic filters in the engine compartment on the XA4000, one charge filter for each agitator circuit and one charge filter for the slurry hydraulic circuit.

  • Page 55: Applicator Dimensions

    Applicator Dimensions XA3300 Dimensions Weight Empty 5300 lbs/ 2400 kg Working Weight 16,000 lbs/ 7257 kg Tank Capacity 1200 gal/ 4542 liters Length 16' 4"/ 5 meters Height Overall 7' 4"/ 2.25 meters Width 6' 7"/ 2 meters...
  • Page 56 XA4000...

  • Page 57: Xa5000

    XA5000...

  • Page 58: Maintenance Chart

    XA4000 Maintenance Chart Location Description Type Capacity Frequency Engine Check oil level Daily Check coolant Radiator Daily level Fuel Water Check for water Daily Separator and dirt Check dirt alarm Engine Air Filter & empty dust Daily boot Hydraulic Tank Check oil level Daily Hydraulic...
  • Page 59 XA4000 Maintenance Chart Location Description Type Capacity Frequency Engine Oil First 50 hrs, then Change filter Filter every 500 Fuel Water As needed, or 250 Change filter Separator Sample at 100, then 65 Gal (245 Hydraulic Oil Change oil AW46 every 500 Hrs.
  • Page 60 Railings (Top View) Railings Item Part No. Name 91-33-0015 RH FRONT SIDE RAIL 91-33-0008 RH GATE WELDMENT 91-33-0004 RH REAR RAIL 91-33-0016 SAFETY RAIL WELDMENT 91-33-0010 PASSENGER RAILING PLATFORM 91-23-0018 PHX LADDER RAIL 91-23-0006 80 DEG LADDER WELDMENT 91-33-0025 GATE REAR 91-33-0012 PLATFORM DRIVER RAILING 91-33-0006...
  • Page 61 Railings (Top View) Item Part No. Name 91-33-0005 LH REAR GATE MOUNT XA4000...
  • Page 62 Agitators Agitators Item Part No. Name B14-0912-8 BOLT 91-11-0066 PLATE AGITATOR BEARING SEAL 91-15-0009 RETAINER AGITATOR BEARING SEAL 91-15-0010 SEAL AGITATOR BEARING W14ML WASHER N14-9-8 91-15-0003 BEARING FLANGE CARTRIDGE 91-15-0014 COUPLING AGITATOR-HD 91-12-0011 AGITATOR MOTOR SPACER 91-13-0021 MOUNT MOTOR GEN2 91-65-0002 MOTOR AGITATOR EATON VIS 91-11-0046...
  • Page 63 Agitators Item Part No. Name 91-11-0020 PADDLE AGITATOR Shown XA4000...
  • Page 64 Engine Mount Mounting Item Part No. Name B14-0920-8 7/8-9 X 5 LG HHCS GR 8 91-51-0048 SNUBBING WASHER 3 7/8 OD X 15/16 ID 91-53-0016 TOWER FRONT ENGINE SUPPORT 91-55-0027 ISOLATOR ENGINE 60045 91-54-0002 ENGINE FOOT FRONT RIGHT 91-54-0003 ENGINE FOOT FRONT LEFT XA4000...
  • Page 65 Engine Mount Mounting Item Part No. Name B14-0920-8 7/8-9 X 5 LG HHCS GR 8 91-51-0048 SNUBBING WASHER 3 7/8 OD X 15/16 ID 91-53-1001 REAR ENGINE SUPPORT T4 91-55-0027 ISOLATOR ENGINE 60045 91-53-0013 ENGINE MOUNT RIGHT REAR 91-53-0015 ENGINE MOUNT LEFT REAR W14F FLAT WASHER 7/8"...
  • Page 66 Radiator Hoses Radiator Item Part No. Name 410-55-087 CLAMP, 3 1/8 - 3 7/16, CONST TENS T 410-55-037 HUMP HOSE, 3" ID, SILICONE 91-55-1002 PIPE CAC INLET, TIER 4 91-55-1003 PIPE CAC OUTLET, TIER 4 410-55-041 CLAMP, 1 3/4-2 5/8, CONST TENS WORM 410-55-011 REDUCER, SILICONE 2"X1.75"...
  • Page 67 Hydraulic Pump - Slurry Pump Pumps Item Part No. Name H12J035SJSJ 3/4" M500X35 JICFEMSWST->JICFEMSWST H12J089SJP1 3/4" M500X89 #12JICFMST>#16JICFM90S H12J092PJS1 3/4" M500X92" #16FJIC ->#12JIC90 H16C053SRS1-45 1" EFG6KX64 #16FMFSST->#16CD6290S H16C064SRSU-315 1" EFG6KX64 #16FMFSST->#16CD6260 H16J056SJSJ-90 1" M500X56 #16JICFEMFS->#16JICFEMFS H20T055SJSJ 1 1/4"GMVX55"#20FJXST->#20FJXST 91-65-0013 PUMP 90CC AA4VG SLURRY GEN 2 HFA3105-12 #12 M JIC TO #12 SAE M ORB STRAIT HF394-16-16...
  • Page 68 Hydraulic Pump - Left Agitator Pumps Item Part No. Name H04E009SJSJ 1/4" G2x9" #4 FEMJICST->#4FEMJICST H08E090SJS1 1/2" G2X90" #8JICFMST->#8JICFM90S H08E102SJS1 1/2" G2X102" #8JICFMST->#8JICFM90S H12C058SZSV-30 3/4" EFG6KX58 #12FMFSST->#12CD6245 H12C063SZSV-180 3/4" EFG6KX63 #12FMFSST->#12CD6245 H12J076SJSJ 3/4" M500X76 #12JICFEMSWST->JICFEMSWST H16T054SJSK 1" GMVX48 #16JICSWST->#16JIC45 91-65-0003 PUMP 45CC AA10VG MASTER HFA3405-4 #4 M JIC TO #4 SAE ORB 90°...
  • Page 69 Hydraulic Pump - Left Agitator Item Part No. Name HF10-4ARC #10M to #4F Oring Adapter HFPD341 TEST PORT NIPPLE #4 ORING HFA3355-8 #8 MJIC TO #8 SAE ORB 45° EL HFA3105-4-6 #4 M JIC TO #6 SAE ORB STRAIT XA4000...
  • Page 70 Hydraulic Pump - Right Agitator Pumps Item Part No. Name H04E009SJSJ 1/4" G2x9" #4 FEMJICST->#4FEMJICST H08E090SJS1 1/2" G2X90" #8JICFMST->#8JICFM90S H08E103SJS1 1/2" G2X103" #8JICFMST->#8JICFM90S H12C067SZSV-170 3/4" EFG6KX67 #12FMFSST->#12CD6245 H12C068SZSV-200 3/4" EFG6KX68 #12FMFSST->#12CD6245 H12J090SJSJ 3/4" M500X90 #12JICFEMSWST->JICFEMSWST H16T057SJSN-225 1" GMVX57 #16JICSWST->#16JICSW90 HFA3405-4 #4 M JIC TO #4 SAE ORB 90°...
  • Page 71 Hydraulic Pump - Right Agitator Item Part No. Name HFPD341 TEST PORT NIPPLE #4 ORING HF10-4ARC #10M to #4F Oring Adapter HFA3355-8 #8 MJIC TO #8 SAE ORB 45° EL HFA3105-4-6 #4 M JIC TO #6 SAE ORB STRAIT XA4000...
  • Page 72 Primary Discharge Boom Primary Discharge Boom Item Part No. Name 91-45-0031 GASKET DISCHARGE 91-43-0025 PUMP DISCHARGE PIPE WELDMENT 91-45-0022 VICTALIC CLAMP 3" 177 (2-BOLT) 91-43-0026 PUMP DISCHARGE EXTENSION WELDMENT 91-42-0054 3" SCH. 40 PIPE, 15 3/8" GBE 91-43-0028 PRIMARY BOOM PIPE WELDMENT 91-43-0031 T-PIPE TO RECIRC WELDMENT 91-43-0030...
  • Page 73 Primary Discharge Boom Item Part No. Name 91-43-0017 BOOM HANDLE WELDMENT Shown 91-40-0003 RH BOOM ASSEMBLY 91-31-0033 STRAP DISCHARGE BOOM XA4000...
  • Page 74 Slurry Pump Assembly Primary Discharge Boom Item Part No. Name 91-45-0019 VICTAULIC CLAMP 6" WITH E GSKT 91-43-0024 PUMP SUCTION PIPE 91-43-0003 WELDMENT PUMP INLET 91-44-0007 MODIFIED SLURRY PUMP 91-55-0045 GEAR COUPLING ASM SLURRY PUMP 508-05-007 MOTOR HYD HYDRO-LEDUC 80CC FIXED Assembly 91-65-0021 HOT OIL RELIEF VALVE ASM PNNA...
  • Page 75 Slurry Pump Asm Primary Discharge Boom Item Part No. Name 91-44-0005 SUCTION HOUSING 91-45-0014 VORTEX RING FOR 250 91-44-0008 VORTEX RING - SS 91-44-0004 PUMP IMPELLER 91-45-0072 SPRING END RING 91-45-0073 SPRING 91-45-0077 HOUSING GASKET 91-45-0063 STUFFING BOX 91-45-0070 BELLOWS 91-45-0075 SEAT 91-45-0074...
  • Page 76 Slurry Pump Asm Item Part No. Name 91-45-0068 GLAND SWING BOLT 91-45-0067 GLAND POSITIONING BRACKET 91-45-0069 SLINGER 91-45-0061 PUMP FRONT COVER 91-44-0006 PUMP SHAFT 91-45-0062 PEDESTAL 91-45-0046 THREADED ROD 8" x 3/4" N12-10-8 3/4-10NC HEX NUT GR 8 PNNA PUMP TO HOUSING PLATE B08-1306-8 1/2-13NC X 1 1/2 HHCS GR 8 91-45-0078...
  • Page 77 Air Cleaner Air Cleaner Item Part No. Name 91-55-0021 ELBOW 4 X 3 REDUCER 440-46-040 4" COBRA ELBOW 91-55-0055 TIER 4F KIT AIR CLEANER ASM XA4000...
  • Page 78 After Treatment Aftertreatment Item Part No. Name PNNA MOUNTING BAND 91-55-0052 TIER 4F SCR 4" SI 180° X 5" EO 12V 91-55-0072 CLAMP TORCTIRE 5" ID-OD SS 91-53-0027 EXHAUST WELD G24 91-55-0053 TIER 4F FAX ELBOW 4" X 4" 91-55-0051 TIER 4F LTE DRT 91-55-1012 EXHAUST SPACER...
  • Page 79 After Treatment Item Part No. Name PNNA ADAPTER 91-55-1016 BLOCK 416-55-001-09 STUD-PLATE MOUNT ENGINE AIR CLEANER 91-21-1044 DEF TANK BAND 91-55-1015 TANK XA4000...
  • Page 80 Fuel Tank Fuel Tank Item Part No. Name 91-13-0024 FUEL TANK WELDMENT 85 GAL 91-12-0010 FUEL FILL PIPE 91-55-0039 GAUGE FUEL LEVEL 10" XA4000...
  • Page 81 Hydraulic Schematic Hydraulics Item Part No. Name Assembly 91-66-0004 XA4000 GEN2 HOSE KIT H04E009SJSJ 1/4" G2x9" #4 FEMJICST->#4FEMJICST H04E020SJSJ 1/4" G2X20" #4FEMJICST->#4FEMJICST H06E034SJPJ 3/8" G2X34 #6JICFMSW->#8JICFMSW H08E025SJSL 1/2" G2X25 #8FEMJICST->#8FEMJIC90L H08E035SJSK 1/2" G2X35" #8JICFMST->#8JICFM45° H08E090SJS1 1/2" G2X90" #8JICFMST->#8JICFM90S H08E102SJS1 1/2" G2X102" #8JICFMST->#8JICFM90S H08E103SJS1 1/2"...
  • Page 82 Hydraulic Schematic Item Part No. Name H12J090SJSJ 3/4" M500X90 #12JICFEMSWST->JICFEMSWST H12J092PJS1 3/4" M500X92" #16FJIC ->#12JIC90 H16C053SRS1-45 1" EFG6KX64 #16FMFSST->#16CD6290S H16C064SRSU-315 1" EFG6KX64 #16FMFSST->#16CD6260 H16J046SJS1-180 1" M500X46 16 FJX->16 FJX 90° S H16J056SJSJ-90 1" M500X56 #16JICFEMFS->#16JICFEMFS H16T054SJSK 1" GMVX48 #16JICSWST->#16JIC45 H16T057SJSN-225 1"...
  • Page 83 Hydraulic Tank Hydraulics Item Part No. Name PNNA HOSE PNNA HOSE PNNA HOSE PNNA HOSE 601-75-001 TRANSDUCER TEMPERATURE GSNA 91-64-0002 #20 JIC SWIVEL NUT RUN TEE W/ #6 SAE POR HFA3105-20 #20 M JIC TO #20 SAE M ORB STRAIT 91-65-0019 RETURN FILTER, GEN 2 91-65-0020...
  • Page 84 Hydraulic Tank Item Part No. Name HF2406-20-16 #20 F to #16 M JIC REDUCER PNNA CLEANOUT COVER PNNA CLEANOUT GASKET HF3474-12 #12 MAORB TO #12 MORB STRAIT 161001 VALVE BALL #12 SAE ORB SS 1000 PSI HF12STP #12 Oring Plug HF3474-20 #20 Oring to Oring Adapter XA4000...
  • Page 85 Oil Cooler Hydraulics Item Part No. Name PNNA HOSE PNNA HOSE HFA3405-16 #16 M JIC TO #16 SAE ORB 90° EL XA4000...
  • Page 86 Agitator Motor Hydraulics Item Part No. Name PNNA HOSE PNNA HOSE PNNA HOSE HFTA3105-12 #12 Face Seal to #12 Oring Adp HFA3105-8-6 #8 M JIC TO #6 SAE ORB STRAIT HF3755SW-8 #8 Jic Swivel Nut Run Tee XA4000...
  • Page 87 Agitator Motor Hydraulics Item Part No. Name PNNA HOSE PNNA HOSE PNNA HOSE HFA3355-6 #6 M JIC TO #6 SAE ORB 45 DEG EL HFTA3355-12 #12 FASEAL TO #12 ORING 45 EL XA4000...
  • Page 88 Return Manifold Hydraulics Item Part No. Name PNNA HOSE PNNA HOSE PNNA HOSE 91-15-0004 FLANGE CODE 61 BUTT WELD SCH 40 SS HF24SF-2 1 1/2" CODE 61 SPLIT FLANGE HALF 160238 Plug Pipe 3/4 Sq Head HFHY06003737 TEST PORT #6 SAE MORB 16MM THREAD HF8STP #8 ORING PLUG HFA3105-8...
  • Page 89 Engine Oil Filter Hydraulics Item Part No. Name PNNA HOSE PNNA HOSE PNNA FILTER ASSEMBLY PNNA FILTER HEAD 410-55-099-07 FILTER ELE. OIL ENG. FTX150, FTX200, BHP HFA3105-12-10 #12 M JIC TO #10 SAE M ORB STRAIT XA4000...
  • Page 90 Filter 2 Hydraulics Item Part No. Name PNNA HOSE PNNA HOSE 91-65-0011 FILTER CHARGE 16 GPM (60LPM) HFA3105-8-12 #8 M JIC TO #12 M SAE ORB ADAPTER XA4000...
  • Page 91 Filter 3 Hydraulics Item Part No. Name PNNA HOSE PNNA HOSE 91-65-0016 FILTER CHARGE 42 GPM (160LPM) HFA3405-16-20 #16 M JIC TO #20 SAE ORB 90° EL HFA3105-16-20 #16 M JIC TO #20 SAE M ORB STRAIT XA4000...
  • Page 92 Filter 4 Hydraulics Item Part No. Name PNNA HOSE PNNA HOSE 91-65-0011 FILTER CHARGE 16 GPM (60LPM) HFA3105-8-12 #8 M JIC TO #12 M SAE ORB ADAPTER XA4000...
  • Page 93 Primary Fuel Filter Hydraulics Item Part No. Name PNNA HOSE PNNA HOSE PNNA FILTER ASSEMBLY PNNA FILTER HEAD 410-55-099-05 FILTER ELEMENT FUEL WATER SEPARATOR HFJM0614-90 #6 MJIC X M14-1.5 MALE ELBOW 90° XA4000...
  • Page 94 Secondary Fuel Filter Hydraulics Item Part No. Name PNNA FILTER ASM 410-55-099-06 FILTER ELEMENT FUEL SECONDARY FTX150 Shown XA4000...
  • Page 95 Nozzles Nozzles Item Part No. Name 91-40-0006 3" 25° 100 GPM NOZZLE ASM 91-40-0007 3" 50° 100 GPM NOZZLE ASM 91-40-0008 3" 25° 200 GPM NOZZLE ASM 91-40-0009 3" 50° 200 GPM NOZZLE ASM 91-40-0018 3" 0° 50 GPM NOZZLE ASM 91-45-0051 NOZZLE LONG DISTANCE XA4000...
  • Page 96 Drain Pipe Engine Compartment Item Part No. Name 91-45-0038 CAM LOCK 3" DUST CAP - AL 074-35-001 NYLON-COATED LANYARD 12"LG 91-45-0040 CAM LOCK 3" MALE X FEMALE PIPE B06-1604SF-8 3/8-16NC X 1" L SERRATED FLNG GR8 91-43-0063 DRAIN PIPE WELDMENT N06-16SF-8 3/8-16NC SERRATED FLANGE NUT GR 8 91-45-0022...
  • Page 97 Undercarriage Mounts Undercarriage Item Part No. Name B12-1628-8 3/4-16NF X 7" L HHCS GR 8 W12F 3/4" Flat Washer 91-01-0001 TRUCK MOUNT PLATE END CAP 91-03-0001 TRUCK MOUNT WELDMENT 91-02-0001 TRUCK MOUNT SPRING TUBE 91-05-0001 SPRING TRUCK MOUNT N12-16L-8 3/4-16 NF Lock Nut B10-1110-8 BOLT 5/8"-11X2-1/2 "-8 W10F...
  • Page 98 Undercarriage Mounts Item Part No. Name 91-01-0011 TRANSITION PLATE STABILIZER 91-01-0002 TRUCK MOUNT PLATE LONG 91-01-0009 TRANSITION PLATE LONG PLATE XA4000...
  • Page 99 Mount Placement Undercarriage Item Part No. Name SPRING MOUNT SEE BELOW 91-01-0005 TRUCK MOUNT TRANSITION PLATE TANK 91-01-0008 TRUCK MOUNT TRANSITION PLATE TRUCK 91-01-0001 TRUCK MOUNT PLATE END CAP 91-03-0001 TRUCK MOUNT WELDMENT 91-02-0001 TRUCK MOUNT SPRING TUBE 91-05-0001 SPRING TRUCK MOUNT B12-1628-8 3/4-16NF X 7"...
  • Page 100 Mount Placement Item Part No. Name GUIDE PLATE SEE BELOW 91-01-0011 TRANSITION PLATE STABILIZER 91-01-0012 STABILIZER PLATE TRUCK MOUNT SEE BELOW PLATE 91-01-0009 TRANSITION PLATE LONG PLATE 91-01-0002 TRUCK MOUNT PLATE LONG B10-1110-8 BOLT 5/8"-11X2-1/2 "-8 W10F 5/8" FLAT WASHER MAGNI 501 N10-11L-8 5/8-11 NC LOCK NUT GR 8 REAR TRUCK...
  • Page 101 Wiring Schematics Wiring Schematics XA4000...
  • Page 102 Wiring Schematics XA4000...
  • Page 103 Wiring Schematics XA4000...
  • Page 104 Wiring Schematics XA4000...
  • Page 105 Wiring Schematics XA4000...
  • Page 106 Wiring Schematics XA4000...
  • Page 107 Wiring Schematics XA4000...
  • Page 108 Control Tower Control Tower Item Part No. Name Assembly 91-70-0007 CONTROL TOWER ASM G24 170295 LED INDICATING LIGHT, AMBER 24V 170297 LED INDICATING LIGHT, GREEN 24V 91-72-0007 LEVER HAND CONTROL 170301 IGNITION SWITCH 91-79-0003 CONTROL PANEL IGNITION WELD GEN 2 91-79-0002 CONTROL TOWER WELDMENT 91-35-0001...
  • Page 109 Control Tower Item Part No. Name 170296 LED INDICATING LIGHT, RED 24V 91-72-0014 GAUGE, 2" CAN DISPLAY SAE J1939 XA4000...
  • Page 110 Secondary Boom Secondary Boom Item Part No. Name 91-43-0027 DISCHARGE TO SECONDARY BOOM 91-45-0020 BALL VALVE 3" BRASS 91-43-0029 SECONDARY BOOM PIPE WELDMENT 91-45-0022 VICTALIC CLAMP 3" 177 (2-BOLT) 80336 U-BOLT BEND 3 1/2 X 4.12 X 3 91-43-0033 SECOND BOOM CYLINDER MOUNT GEN 2 PNNA DESCRIPTION 91-42-0048...
  • Page 111 Appendix A:Pages Index After Treatment Agitator Motor 83, 84 Agitators Air Cleaner Control Tower Drain Pipe Engine Mount 61, 62 Engine Oil Filter Filter 2 Filter 3 Filter 4 Fuel Tank Hydraulic Pump - Left Agitator Hydraulic Pump - Right Agitator Hydraulic Pump - Slurry Pump Hydraulic Schematic Hydraulic Tank...
  • Page 112 Appendix B:Parts Index 91-15-0003 074-35-001 91-15-0004 160238 91-15-0009 161001 91-15-0010 170295 91-15-0014 170296 91-21-1044 170297 91-23-0006 170301 91-23-0018 170347 91-31-0033 70, 107 410-55-011 91-33-0003 410-55-022 91-33-0004 410-55-037 91-33-0005 410-55-041 91-33-0006 410-55-087 91-33-0007 410-55-099-05 91-33-0008 410-55-099-06 91-33-0009 410-55-099-07 91-33-0010 410-75-013 91-33-0012 416-55-001-09 91-33-0015 440-46-040...
  • Page 113 91-43-0027 91-53-0013 91-43-0028 91-53-0015 91-43-0029 91-53-0016 91-43-0030 91-53-0027 91-43-0031 91-53-1001 91-43-0032 91-53-1002 91-43-0033 91-54-0002 91-43-0063 91-54-0003 91-44-0004 91-55-0021 91-44-0005 91-55-0022 91-44-0006 91-55-0027 61, 62 91-44-0007 91-55-0039 91-44-0008 91-55-0045 91-45-0014 91-55-0050 91-45-0019 91-55-0051 91-45-0020 69, 107 91-55-0052 91-45-0022 69, 93, 107 91-55-0053 91-45-0031 91-55-0055...
  • Page 114 91-70-0007 H20T055SJSJ 64, 79 91-72-0007 HF10-4ARC 66, 68 91-72-0009 HF12SFX-2 65, 67 91-72-0014 HF12STP 81, 85 91-72-0018 HF16SFX-2 91-77-0015 HF2406-20-16 91-79-0002 HF24SF-2 91-79-0003 HF3474-12 B06-1604SF-8 HF3474-20 B08-1306-8 HF3505SW-16 B08-1307A-8 HF3755SW-8 B10-1110-8 94, 96, 97, 97 HF394-16-16 B12-1628-8 94, 96 HF8STP B14-0912-8 HFA3105-12 B14-0920-8...
  • Page 115 N12-16L-8 94, 96 N14-9-8 59, 62 REAR TRUCK MOUNT PLATE SPRING MOUNT TRUCK MOUNT PLATE W10F 94, 96, 97, 97 W12F 94, 96 W14F W14ML XA4000...
  • Page 116 www.apexseeder.com Erosion Control Products Corporation 9599 Nanticoke Business Park Drive Greenwood, DE 19950 513-642-0147...

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