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PRONAR PUV-1800M Operator's Manual

Snow plough
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Tillverkare:
PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE LÄN
Generalagent/Importör:
PRONAR PUV-1800M / PUV-2000M
TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
EDITION: 1B-11-2017
PUBLICATION NO.: 569N-00000000UM
Lassinanttis Maskin AB
Curteliusvägen 22
982 37 Gällivare
Tel: 070-514 98 89
Internet:www.lassinanttis-maskin.se
E-post: info@lassinanttis-maskin.se
OPERATOR'S MANUAL
SNOW PLOUGH
EN

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Summary of Contents for PRONAR PUV-1800M

  • Page 1 17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE LÄN Generalagent/Importör: Lassinanttis Maskin AB Curteliusvägen 22 982 37 Gällivare Tel: 070-514 98 89 Internet:www.lassinanttis-maskin.se E-post: info@lassinanttis-maskin.se OPERATOR'S MANUAL SNOW PLOUGH PRONAR PUV-1800M / PUV-2000M TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL EDITION: 1B-11-2017 PUBLICATION NO.: 569N-00000000UM...
  • Page 3 INTRODUCTION...
  • Page 4 Before are inscribed in the spaces below after using the machine, the user must carefully purchase of the machine. read this Operator's Manual and observe Machine serial number B.2.2.569.01.1.EN PRONAR PUV-1800M / PUV-2000M...
  • Page 5 (the operator is fac- ing the mechanism). Additional tips included in the Operator's B.2.2.569.02.1.EN Manual describe useful advice for the ma- chine operation and are marked with the sign TIP. In order to focus the user's attention on PRONAR PUV-1800M / PUV-2000M...
  • Page 6 Introduction PRONAR PUV-1800M / PUV-2000M...

  • Page 9: Table Of Contents

    SAFETY DURING TRANSPORT TORQUE OF NUT AND BOLT TRAVEL CONNECTIONS 5.16 MAINTENANCE 5.10 TROUBLESHOOTING 5.17 SAFETY DURING SNOW PLOUGH OPERATION RESIDUAL RISK INFORMATION AND WARNING DECALS 2.10 DESIGN AND OPERATION TECHNICAL SPECIFICATION GENERAL DESIGN HYDRAULIC SYSTEM ELECTRICAL SYSTEM PRONAR PUV-1800M / PUV-2000M...
  • Page 10 PRONAR PUV-1800M / PUV-2000M...

  • Page 11: Basic Information

    BASIC INFORMATION...

  • Page 12: Identification

    C – serial number, Figure 1.1 Location of the data plate and serial number D – year of manufacture, E – gross weight [kg], F – Quality Control stamp, G – machine name, name extension. E.2.2.569.01.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 13: Proper Use

    Due to the above, the user is obliged to: of the carrying vehicle Operator's • carefully read the Operator's Manual Manual, and comply with its recommendations, • have been trained in the snow plough PRONAR PUV-1800M / PUV-2000M...
  • Page 14 30 ÷ 50 (22 ÷ 37)* Beacon light orange light** *- optimum values are given; declared performance and durability of the machine are not guaranteed for other values. ** - not included in the snow plough equipment E.2.2.569.02.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 15: Equipment

    • without clearance lights, with or without bumpers), • cigarette lighter socket - two-terminal • hydraulic system without shock network (to duplicate the cigarette absorbers, lighter socket in the operator's cab). • hydraulic system with shock E.2.2.569.03.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 16: Terms & Conditions Of Warranty

    Section 1 Basic information 1.4 TERMS & CONDITIONS OF WARRANTY PRONAR Sp. z o.o. Narew guarantees the • repairs carried out by unauthorised persons, repairs carried reliable operation of the machine when it is used according to its intended purpose improperly, •...

  • Page 17: Transport

    Do NOT drive the carrying permissible provided that the driver famil- vehicle with machine connected when vis- iarises himself with the Operator's Manual ibility is limited. 569-E.02-1 Figure 1.2 Transport lugs PRONAR PUV-1800M / PUV-2000M...
  • Page 18 Persons operating reloading equipment 569-E.03-1 Figure 1.3 Centre of gravity The machine without additional equipment. three-point linkage cat. 0/I (rigid) Table 1.2 Centre of gravity. Dimension Unit PUV-1800M PUV-2000M PRONAR PUV-1800M / PUV-2000M...
  • Page 19 The driver of the vehicle taken not to damage paint coating. should take particular care while transporting the machine. This is due to the vehicle's centre of grav- ity shifting upwards when loaded with the machine. E.2.2.569.05.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 20: Environmental Hazards

    Remaining oil erties should be stored in its original pack- should be collected using sorbents, or by aging in the conditions described above. mixing the oil with sand, sawdust or other E.2.2.569.06.1.EN 1.10 PRONAR PUV-1800M / PUV-2000M...

  • Page 21: Withdrawal From Use

    Used oil and also rubber and plastic ele- ments should be taken to the appropriate facilities dealing with the recycling of this type of waste. E.2.2.569.07.2.EN PRONAR PUV-1800M / PUV-2000M 1.11...
  • Page 22 Section 1 Basic information 1.12 PRONAR PUV-1800M / PUV-2000M...

  • Page 23: Safety Advice

    SAFETY ADVICE...

  • Page 24: Principles Of Safety When

    In the event of loss or destruction of chine and follow all relevant safety the protective elements, they must be instructions. replaced with new ones. • The machine must never be used F.2.2.569.01.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 25: Safety When Hitching The

    Manufacturer. a manner as to ensure that it is pos- • Be especially careful when hitching sible to connect it again. The wings and unhitching the machine. should be folded to the rear. F.2.2.569.02.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 26: Safety Rules When Maintaining

    • Repair and replacement of hydraulic the event of the occurrence of irri- system elements should be entrusted tation consult a doctor. In the event of to the appropriately qualified persons. F.2.2.569.03.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 27: Travel

    • Reckless driving excessive accidental lowering (if it is possible). speed may cause accidents. F.2.2.569.04.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 28: Maintenance

    • Any modification to the machine frees to the vehicle's cab. PRONAR from any responsibility for • Should it be necessary to change in- damage or detriment to health which dividual parts, use only original parts.
  • Page 29 • In order to reduce the danger of fire crete blocks). • Do NOT weld, drill holes in, cut or the machine must be kept in a clean heat the main structural elements, condition. F.2.2.569.05.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 30: Safety During Snow Plough Operation

    While reversing, proper visibility of the machine and raise the machine. the working area. • Do NOT use the snow plough with • During machine operation do not additional ballast. F.2.2.569.06.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 31: Residual Risk

    Safety advice Section 2 2.7 RESIDUAL RISK Pronar Sp. z o. o. in Narew has made every connected and engine is running. The residual risk may be kept to a minimum effort to eliminate the risk of accidents. There is, however, a certain residual risk, by following the recommendations below: •...

  • Page 32: Information And Warning Decals

    Risk of injury to foot or leg. Keep a safe distance. Do not reach into crushing space because elements may move. Danger of crushing hands or fingers. Pressurised liquid. Keep a safe distance from the operating machine. 2.10 PRONAR PUV-1800M / PUV-2000M...
  • Page 33 Machine model. Lifting equipment attachment points for loading the machine. PRONAR decal. Outline marking. Danger. Hydraulic accumulator. Pressurised nitrogen: 65 bar. Release pressure from the system before the technical inspection Label of hydraulic accumulator. PRONAR PUV-1800M / PUV-2000M 2.11...
  • Page 34 Section 2 Safety advice PRONAR PUV-1800M PRONAR PUV-2000M 569-F.01-1 Figure 2.1 Locations of information and warning decals. F.2.2.569.08.1.EN 2.12 PRONAR PUV-1800M / PUV-2000M...

  • Page 35: Design And Operation

    DESIGN AND OPERATION...

  • Page 36: Technical Specification

    * - for the machine with rubber blades ** - for the machine in standard version (rubber blades without fenders, three-point linkage of category 0/1, without slides, without wheels, independent control without shock absorbers, clearance lights) PRONAR PUV-1800M / PUV-2000M...
  • Page 37 Design and operation Section 3 569-G.01-1 Figure 3.1 Working positions (L) snow clearing to the left, (P) snow clearing to the right, (S) symmetrically to the left - right (SO) collecting inside G.2.2.569.01.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 38: General Design

    (2). Rubber or and other linkage systems for hitching the snow plough to a wide range of carrying metal blades (5) with shock absorbing springs are able to swing backwards when vehicles. G.2.2.569.02.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 39: Hydraulic System

    (2). The snow plough's absorbers (Figure 3.5 and 3.6) are also equipped with hydraulic accumulator and hydraulic system is supplied with oil from the carrying vehicle's hydraulic system solenoid valve with overpressure valve. PRONAR PUV-1800M / PUV-2000M...
  • Page 40 Section 3 Design and operation 569-G.04-1 Figure 3.4 Diagram of the hydraulic system (standard version) (1) actuator (2) hydraulic solenoid valve (3) quick coupler PRONAR PUV-1800M / PUV-2000M...
  • Page 41 C3 V 569-G.05-1 Figure 3.5 Diagram of the hydraulic system (with hydraulic shock absorbers) (1) actuator (2) hydraulic solenoid valve with overpressure valve (3) quick coupler (4) hydraulic accumulator ATTENTION The system contains a hydraulic accumu- lator. PRONAR PUV-1800M / PUV-2000M...
  • Page 42 Diagram of the hydraulic system (with hydraulic shock absorbers), independent- simultaneous control) (1) actuator (2) hydraulic solenoid valve with overpressure valve (3) quick coupler (4) hydraulic accumulator ATTENTION The system contains a hydraulic accumu- lator. G.2.2.569.03.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 43: Electrical System

    Section 3 3.4 ELECTRICAL SYSTEM PUV01 PUV01 PUV02 569-G.07-1 Figure 3.7 Electrical system design (A) independent control (B) independent-simultaneous control (1) cigarette lighter socket plug (2) control panel (3) solenoid valve (4) connection lead (5) clearance lamp PRONAR PUV-1800M / PUV-2000M...
  • Page 44 Electrical system diagram (A) independent control (B) independent-simultaneous control (WE) cigarette lighter socket plug (OP) right clearance light (OL) left clearance light (EZ) solenoid valve (EZ1) solenoid valve 1 (EZ2) solenoid valve 2 (PS) control panel G.2.2.569.04.1.EN 3.10 PRONAR PUV-1800M / PUV-2000M...

  • Page 45: Correct Use

    CORRECT USE...

  • Page 46: Preparing For Work

    In order to do this: "Maintenance", • the user must carefully read this • check technical condition of the hy- Operator's Manual and observe all draulic and electrical system; recommendations, understand the • check technical condition of wings, PRONAR PUV-1800M / PUV-2000M...
  • Page 47 Before using the machine always check its techni- (see "Hitching to carrying vehicle"), cal condition. In particular check the technical con- • after connecting the electrical and dition of the hitch and hydraulic system. hydraulic system wiring, check the H.2.2.569.01.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 48: Technical Inspection

    Tightening torque values should be ac- connections are properly tight- cording to table "Tightening torque for nut Once a week ened and bolt connections" Lubricate components according to sec- According to Lubrication tion "Lubrication" table (5.8) H.2.2.569.02.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 49: Hitching To Vehicle

    DANGER To hitch the machine to the carrying vehicle use only linking elements recommended by the Manu- facturer. • in the case of the hook linkage, place balls on snow plough linkage pins, PRONAR PUV-1800M / PUV-2000M...
  • Page 50 569-H.01-1 Figure 4.1 Hydraulic quick couplers (1) quick coupler plug (2) quick coupler socket DANGER Reduce pressure in the carrying vehicle's hydraulic system prior to connecting the snow plough's hy- draulic system. PRONAR PUV-1800M / PUV-2000M...
  • Page 51 (3) to PUV01 569-H.02-1 Figure 4.2 Connecting the electrical system (1) cigarette lighter socket plug (2) connection lead (3) control panel (4) solenoid valve control lead (5) lighting system lead H.2.2.569.03.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 52: Snow Plough Operation

    The snow plough can be equipped with linkage during ground surface tracking is a panel of independent control or a panel 2/3 down and 1/3 up of the total stroke. independent-simultaneous control When working with the swing linkage (Figure 4.5). PRONAR PUV-1800M / PUV-2000M...
  • Page 53 The snow plough is controlled from the operator the right and the left snow plough wings cab. can be controlled simultaneously. When the machine is in use there must be no by- standers near the machine. The panels are equipped with timer PRONAR PUV-1800M / PUV-2000M...
  • Page 54 (1) in guide. When the height is set, secure the slide by tightening bolt (3) and nut (2). Adjustment of the left slide and the right slide is carried out in the same way. 4.10 PRONAR PUV-1800M / PUV-2000M...
  • Page 55 Working height adjustment in the snow ploughs equipped with slides (1) slide (2) nut (3) bolt 569-H.07-1 Figure 4.7 Working height adjustment in snow ploughs equipped with wheels. (1) wheel (2) pin (3) washer H.2.2.569.04.1.EN PRONAR PUV-1800M / PUV-2000M 4.11...

  • Page 56: Driving On Public Roads

    Speed of travel should be vehicle. adjusted to prevailing road conditions H.2.2.569.05.2.EN 4.12 PRONAR PUV-1800M / PUV-2000M...

  • Page 57: Unhitching The Machine From Carrying Vehicle

    • reduce residual pressure in the hy- carrying vehicle's linkage, draulic system by movement of ap- • after disconnecting from the carrying propriate lever controlling hydraulic vehicle, the snow plough should circuit, rest on the ground leaning against PRONAR PUV-1800M / PUV-2000M 4.13...
  • Page 58 (option). DANGER Before unhitching from the carrying vehicle, posi- tion the snow plough so that the wings are folded to the rear. Reduce pressure prior to disconnecting the hydrau- lic system. H.2.2.569.06.1.EN 4.14 PRONAR PUV-1800M / PUV-2000M...

  • Page 59: Maintenance

    MAINTENANCE...

  • Page 60: Checking And Replacement Of Collecting Blades

    569-I.01-1 Figure 5.1 Replacement of rubber blades (A) left internal blade (B) right internal blade (C)(D) external blade (1) bolt (2) nut (3) washer (4) external clamping strip (5) internal clamping strip (6) external clamping strip PRONAR PUV-1800M / PUV-2000M...
  • Page 61 (2), take out fixing bolts PUV-2000M PUV-1800M PUV-1800M 569-I.02-1 Figure 5.2 Replacement of vertical steel blades (A) internal blade (B) external blade (C) external blade (1) bolt (2) nut (3) washer (4) sleeve PRONAR PUV-1800M / PUV-2000M...
  • Page 62 Table 5.3 Steel blades set at the angle of 60 Number of items Marking Name / catalogue No. Figure 5.3 PUV-1800M PUV-2000M Blade / 569N-11000003 Internal blade / 569N-11000002 External blade / 569N-11000001 External blade / 571N-05000001 PRONAR PUV-1800M / PUV-2000M...
  • Page 63 100 Nm, and tighten (M16) bolt and nut connections using the be turned on the other side and reinstalled tightening torque of 240 Nm. on the snow plough. I.2.2.569.01.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 64: Replacement Of Fenders

    Table 5.5 Fenders of collecting blades Number of items Marking Name / catalogue No. Figure 5.5 PUV-1800M PUV-2000M Left fender of the blade / 569N-09000001L Right fender of the blade / 569N-09000001P Fender / 569N-15000001 I.2.2.569.02.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 65: Slides Replacement

    List of slide working components Number of items Marking Name / catalogue No. Figure 5.6 PUV-1800M PUV-2000M Slide / 569N-14010000 Spring pin 8x50-C / PN-EN ISO 8752 Bolt M10x30-8.8-A2J / PN-EN ISO 4017 Nut M10-8-A2J / PN-EN ISO 4032 I.2.2.569.03.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 66: Adjustment Of Collecting Blade Springs

    (1) so that the locking pin (2) is supported on the bumper. Repeat actions (A), (B), (C), (D) until proper spring tension is obtained. The adjustment should be performed indi- vidually, in the same way, for each spring. PRONAR PUV-1800M / PUV-2000M...
  • Page 67 Maintenance Section 5 8 max 569-I.07-1 Figure 5.7 Adjustment of collecting blade springs (A)(B)(C)(D) sequence of actions (1) tensioning sleeve (2) locking mandrel (3) rod (4)(5)(6)(7) spring I.2.2.569.04.1.EN PRONAR PUV-1800M / PUV-2000M...

  • Page 68: Hydraulic System Maintenance

    Table 5.7 HL32 hydraulic oil characteristics Item Name Value ISO 3448VG viscosity classification Kinematic viscosity at 40°C 28.8 – 35.2 mm ISO 6743/99 quality classification DIN 51502 quality classification Flash point, Above 210°C Maximum operating temperature, 5.10 PRONAR PUV-1800M / PUV-2000M...
  • Page 69 Hydraulic conduits should be replaced after with symptoms of "sweating", however 4 years of machine use. in the event of noticing leaks in the form of "droplets" stop using the machine until faults are remedied. I.2.2.569.05.1.EN PRONAR PUV-1800M / PUV-2000M 5.11...

  • Page 70: Electrical System Maintenance

    Do not repair electric system on your own. All elec- Place the control panel in the opera- tric system repairs must be performed only by suit- tor's cab. Connect hydraulic conduits to ably qualified personnel. the connectors of the carrying vehicle's I.2.2.569.06.1.EN 5.12 PRONAR PUV-1800M / PUV-2000M...

  • Page 71: Lubrication

    Item Name lubrication frequency points grease Blade main pivot pin 50 hours Hydraulic cylinder eye 50 hours grease Wheel sleeve* 50 hours Linkage skid plate 20 hours swinging (option) * – if wheels are installed PRONAR PUV-1800M / PUV-2000M 5.13...
  • Page 72 Section 5 Maintenance 569-I.08-1 Figure 5.8 Lubrication points Lubrication points are detailed in TABLE 5.8 I.2.2.569.07.1.EN 5.14 PRONAR PUV-1800M / PUV-2000M...

  • Page 73: Storage

    I.2.2.569.08.1.EN PRONAR PUV-1800M / PUV-2000M 5.15...

  • Page 74: Inspection Of Tightening Torque Of Nut And Bolt Connections

    Tightening torque for hydraulic bolt connections conduit connections 10.9 Size Tightening Thread of conduit torque M [Nm] [Nm] 30÷50 50÷70 50÷70 70÷100 1 050 70÷100 1 150 1 650 100÷150 1 450 2 100 150÷200 I.2.2.569.09.1.EN 5.16 PRONAR PUV-1800M / PUV-2000M...

  • Page 75: Troubleshooting

    Repair at an authorised service Control panel is damaged point The left mould- board is moving Swapped plugs of solenoid valve instead of the right Swap the plugs coils one (or/and vice versa) I.2.2.569.10.1.EN PRONAR PUV-1800M / PUV-2000M 5.17...
  • Page 76 Section 5 Maintenance 5.18 PRONAR PUV-1800M / PUV-2000M...

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Puv-2000m

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