Page 1
JD6M MY20 TWIN ROTARY W/ ZERO SPOOL OPTION Current as of 06/09/2020 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tigermowers.com 06011052...
Page 2
TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3
• Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ •...
PARTS SECTION______________________________________ COMMON PARTS SECTION____________________________ WARRANTY INFORMATION_____________________________ This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark.
Page 8
SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
Page 9
SAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien que LEA EL si lo lea para que le traduzca las medidas INSTRUCTIVO! de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
Page 10
SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the tractor while the tractor is moving.
Page 11
SAFETY WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
Page 12
SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
Page 13
SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
Page 14
SAFETY DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
Page 15
SAFETY Rotary Mowers are capable under adverse conditions of throwing DANGER! objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good, working condition;...
Page 16
SAFETY Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from WARNING! the front wheels.
Page 17
These parts are made and tested to Tiger specifications. Non-genuine “will fit” parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties and present a safety hazard.
Page 18
SAFETY PART NO. LOCATION 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK 10” x 5.5” 31522 MOWER DECK 18.25” x10” 31523 HYDRAULIC TANK Twin rtry Safety Section 1-12...
Page 25
SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 00776031 ROUND MANUAL CANISTER 33997 DECAL, SHEET, MANUAL CANISTER DECAL DECAL DECAL AVAIL SPECIFIC PRODUCT MANUAL 33753 E M I SAFETY MANUAL 34296 FRONT ADHESIVE PAD 34297 REAR ADHESIVE PAD 6T1823 ZIP TIE 14”...
Page 26
SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
Page 28
Always use a floor jack, hoist or fork lift to lift and raise heavy parts. Read and understand the entire Assembly Section instructions before attempting to mount your Tiger mower. Refer to the Parts Section of this manual for detailed illustrations to locate all parts.
Page 29
ASSEMBLY FRONT CRANKSHAFT PULLEY Tiger has found that the front crankshaft pulley used by John Deere will not allow for the installation of a front drive system. You will need to order a different pulley, washer and bolt from John Deere to allow for a front drive to be installed on your tractor.
Page 30
ASSEMBLY DRIVESHAFT AND FRONT PUMP MOUNTING Install spacer plate on tractor engine using bolts and lockwashers as shown in Parts Section. Grease sleeve section of the driveshaft and install from the side of the engine compartment. Once you have the sleeve section in place, bolt to spacer plate using bolts and lockwashers as shown in Parts Section.
Page 31
ASSEMBLY APPLICATION OF LOCTITE 2047 MOWER MAINFRAME MOUNTING BOLTS All mower mainframe mounting bolts shall be secured utilizing Loctite 2047 and torqued per the Torque Chart in the maintenance section. Shake bottle for 60 seconds before use. To prevent clogging of nozzle, do not allow tip to touch metal surfaces during application.
Page 32
ASSEMBLY MAINFRAME INSTALLATION With an overhead hoist and / or jack-stands, raise one side of the frame up to the correctly matching mounting holes. Install capscrews and other hardware to secure the sides of the mainframe to the tractor casting, as shown on the tractor mount kit page in the Parts Section. DO NOT tighten at this time.
Page 33
ASSEMBLY SWITCHBOX MOUNTING On the right corner cab post, mark a point at 1-3/8” from the windshield and 22-1/2” from the floor, then cut a 3/4” diameter hole through the outer plastic shell. This will expose a threaded steel boss to attach the control box support bracket. Route cables under the floor of the cab.
Page 34
Discard the bolts. • Remove the three nuts that are securing the stock mounting bracket. Retain this hardware. • Install the new Tiger windshield washer bracket #06370365 using the hardware from the previous step. • Reinstall the stock windshield washer reservoir using two 3/8”...
Page 36
Remove the fuel tank support tube to install the mainframe, axle braces and left riser. Re-attach the fuel tank support tube to the left riser. See the Parts Section for details of cooler installation. (ASM-JD6M MY20 NEW SIDE COOLER Assembly Section 2-10...
Page 37
Remove the lift rod from the left rear 3-point arm and replace with the cylinder, clevis ends, and pin furnished in the kit. See Parts Section for parts and assembly. (ASM-3-PT DECK CYL-0001a JD6M MY20 0 spl) Assembly Section 2-11...
Page 38
ASSEMBLY TWIN ROTARY MOWER INSTRUCTIONS HOW TO REMOVE REAR MOWER 1. Rest rear mower so ground supports it front and rear. 2. Turn tractor off. There should be no hydraulic pressure in hoses at locations 1,2,3 and 4. 3. Disconnect 2 from 1. 4.
Page 39
ASSEMBLY DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the Common Parts section. These fittings should be positioned to face the butt end of the cylinder. Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis.
Page 40
ASSEMBLY MOWER MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears. Using a clevis pin and roll pins, connect the pivot arm to clevis on draft beam. NOTE: Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below.
Page 41
ASSEMBLY TWIN MOWER HYDRAULIC DIAGRAM (ASM-C-0095) WHEEL WELL HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the Parts Section illustration. Insert tank sight glass onto the tractor side of the tank. Place the tank in the mounting bracket on the axle brace as shown in the Parts Section. Secure the tank with the hardware provided.
Page 42
ASSEMBLY FILLING HYDRAULIC RESERVOIR Refer to the Maintenance Section for filling specifications and hydraulic oil requirements. NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to the hydraulic pump. (ASM-C-0004hydro resrv) INSTALLING O-RING FITTINGS Installing straight, 45º and 90º O-rings requires that the O-ring and washer be up against the swivel body.
Page 43
ASSEMBLY FINAL PREPARATION FOR OPERATION Place operator’s safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the Safety and Operation Sections of this book. The decals are to be maintained in good condition as a reminder to the operator, and should be replaced if damaged.
Page 61
Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Condition at Start Specific Comments Item of Shift if not O.K. The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition...
Page 62
Rotary Mower PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Table 1: Condition at Specific Item Start of Shift Comments if Start of Shift not O.K. The Operator’s Manual is in the canister on the mower All safety decals are in place and legible The hitch connection bolts &...
Page 69
NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected, closely with any remaining debris being removed, and mowed again at desired final height.
Page 88
Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization. Our rapid and efficient service has guaranteed the customer satisfaction for many years.
Page 89
MAINTENANCE Do not m odify or alter this Imple ment. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8) Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine.
Page 90
MAINTENANCE ITEM SERVICE COMMENTS Disk mounting bolts Check 5/8” X 1-3/4” bolt torque to (disk to spindle) 204 dry or 184 oiled ft. lbs. Main Frame and Deck Check Retorque bolts to torque specifications in this section Hydraulic Fluid Level Check Add if required per fluid recommendations...
Page 91
MAINTENANCE MONTHLY OR EVERY 150 HOURS ITEM SERVICE COMMENTS Hydraulic Fluid Level Check Add as needed Hydraulic Tank Breather Clean/Check/Replace Clean or replace Element as required Rear Tire Type Max P.S.I. 480/80R38 18.4-34 18.4-38 YEARLY OR EVERY 500 HOURS ITEM SERVICE COMMENTS Spindle Grease...
Page 92
MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration Loose Bolts Check all bolts and tighten to recommended torque specifications in this section Cutter assembly a. Check for damaged blades, disc, unbalanced or cutter shaft. b. Replace if needed. c. Check for wire, rope, etc. en tangled in the cutter assembly Mower will not lift Hydraulic Fluid Low...
Page 93
MAINTENANCE b. Remove the four bolts holding the small block to th e main block. Lift and remove small block being careful not to damage O- rings/filter. c. Clean filter and re-install. d. Remove large nut on side of large valve block.
Page 96
The proprietary UV and Abrasion Resistant surface coating on SHIELDS SUPERCOATED polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED on both sides. CLEANING THE SUPERCOAT HARD-COAT 1.
Page 97
MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVOIRS When filling or checking the oil level, the unit should be parked on a level surface., shut OFF, and allow sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather.
Page 98
MAINTENANCE REPLACING HIGH PRESSURE HYDRAULIC FILTER ELEMENT Ensure system been shut down depressurized. Locate High Pressure Filter housing. Confirm that the new element matches the element p/n on the filter mo del tag. Example: V3.0510-06 (world line 100, HD049 model). Locate the bottom of the High Pressure Bowl, and using the appropriate spanner wrench or ratchet, turn in a counterclockwise rotation, (looking at the bottom of...
Page 99
MAINTENANCE GREASING THE UPPER AND LOWER SHEAVES Locate the g rease zerks on the ends of th e upper and lower sheave pins as sho wn below. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each pin until it protrudes from the ends. These should also be greased daily or for every 8 hours of service.
Page 100
MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Gr ease all pivots daily or every 8 hours of service.
Page 101
MAINTENANCE DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke until grease appears at the seal. Grease them daily or every 8 hours. ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown.
Page 102
MOTOR OR P TO! Failure to do s o will result in component failure! GREASING SPINDLE Locate grease fitting o n inside of deck hou sing. Inject Tiger Spindle Lubricant, part number 06540000 into s pindle housing. Fill with lubricant until lubricant weeps out of to p spindle seal.
Page 104
MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced when they are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel.
Page 105
MAINTENANCE ROTARY KNIFE REPLACEMENT 1. Be sure you have a complete matching set of new knives for replacement. 2. Remove knives and inspect holes for damage. Also watch for cracks in the disk around the holes. 3. Lube threads with anti-seize, motor oil or grease. Install bolts through knife and disk from bottom side of disk.
Page 106
MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT A press MUST be used to in stall bearing cups, bearing cones, and seals. DO NOT u se a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of the spindle housing.
Page 107
5. Turn the spindle housing over (up position) and fill with Tiger Spindle Lubricant (part number 06540000) to the top edge of the upper bearing cup.
Page 108
MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. _______ Pump Driveshaft: Check for end play in driveshaft / coupler and lubricate at zerks. _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged.
Page 109
MAINTENANCE MAINTENANCE OF CRANKSHAFT ADAPTER ASSEMBLY (RIGID ENGINE MOUNT TRACTORS ONLY) If replacement of components of the crankshaft adapter assembly is required, follow the assembly procedures shown below. Seat rubber grommet completely into counterbore, then seat steel grommet completely into rubber grommet while rubber grommet is supported. (ASM-JD-0051 CRANKSHAFT ADAPTER MAINTENANCE) TWIN ROTARY Maintenance Section 4-23...
All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has been subject to misuse, neglect, accident, improper maintenance or improper operation.
Page 204
. Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.
Page 205
TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.