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ADB L-807 User Manual

Wind cone
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96A0345
Retain for future use.
Rev. K, 4/29/13
ETL Certified to FAA Specification
AC 150/5345-27 (Current Version)
and
FAA Engineering Brief 67
(Current Version)
L-807 Wind Cone
Style I-A, I-B, II, Size 1 and Size 2
User Manual

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Summary of Contents for ADB L-807

  • Page 1 96A0345 L-807 Wind Cone Retain for future use. Style I-A, I-B, II, Size 1 and Size 2 Rev. K, 4/29/13 ETL Certified to FAA Specification AC 150/5345-27 (Current Version) FAA Engineering Brief 67 (Current Version) User Manual...

  • Page 2: History Of Change

    This manual could contain technical inaccuracies or typographical errors. ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change.

  • Page 3: Table Of Contents

    2.8.1 Internally Lighted ..................5 2.8.2 Externally Lighted ..................5 2.8.3 Packing ......................5 2.9 L-807 Wind Cone: Required Equipment ............... 6 2.10 Lighted Wind Cones .................... 7 2.10.1 Externally Lighted Wind Cones ..............7 2.10.2 Internally Lighted Wind Cone ..............7 2.11 Unlighted Wind Cones ..................
  • Page 4 5.5 Wind Cone Rotating Power Supply Assembly .............49 5.6 Wind Cone Cages ....................51 5.7 Possible Spare Parts ...................53 5.7.1 Wind Cone LED Light Engine, Obstruction Light and Power Supply Board Replace- ment Guide ......................55 © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 5: Safety

    Safety 1.0 Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.

  • Page 6: Operation

    1.1.4.4 Maintenance and Repair WARNING Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. • Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment. • Disconnect and lock out electrical power.

  • Page 7: L-807 Introduction

    Read the instructions in their entirety before starting installation or attempting any maintenance. 2.1 Compliance with FAA: L-807 & L-807(L) AC 150/5345-27 (Current Edition) and the FAA Engineering Brief No. Standards 67 “Light Sources other than Incandescent and Xenon for Airport Lighting and Obstruction Lighting Fixtures.”...

  • Page 8: Operation

    Externally Lit Maximum input power: Without L-810 69VA 80VA With LED L-810(L) 75VA 87VA 12 foot Internally Lit Externally Lit Maximum input power: Without L-810 95VA 80VA With LED L-810(L) 109VA 87VA © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 9: Dimensions

    45 x 42 x 6 in / 114.3 x 106.7 x 15.2 cm 42 lb / 19.1 kg Unlighted Hardware 20 x 20 x 15 in / 50.8 x 50.8 x 38.1 cm 45 lb / 20.4 kg © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 10: L-807 Wind Cone: Required Equipment

    Wrenches for 3/8 inch, 1/2 inch, and 5/8 inch hex screws and nuts Allen hex keys for 5/64 inch, 3/16 inch and 1/4 inch Medium size blade screwdriver Cloth for cleaning lamps As required Grease gun Saw Horse © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 11: Lighted Wind Cones

    Wind Cones assemblies. Figure 2: Externally Lighted L-807 Wind Cone with Obstruction Light (Side View) 44A6878-1 L-807 WIND CONE HINGED POLE ASSY FOR LED INT/EXT LIT 94A0531-XXX LED Wind Cone Externally Lit Kit Insure the wind cone is grounded. See details...

  • Page 12: Unlighted Wind Cones

    Unlighted Wind Cones 4/29/13 2.11 Unlighted Wind The unlighted L-807 wind cones may include the L-810 obstruction light as an option. Cones A pipe cap is provided for unlighted wind cone assemblies without the L-810 option to cover the top opening on the bearing and cage shafts.

  • Page 13: L-807 Wind Cone Installation

    If you note any damage to any equipment, file a claim with the carrier immediately. The carrier may need to inspect the equipment. 3.2 Tools/Equipment/ The following are the tools, equipment, and supplies needed to install the L-807 wind cone: Supplies Needed •...
  • Page 14 Figure 9 and Figure 8. the bolts. DETAIL B Ref: 117A0054 Figure 6: 44A6683-2 TERM RING 12-10AWG 1/4 NOINSUL WIRE, COPPER BRAID, 13/64", TUBULAR X 6 LG 5.00 NOM TERM RING 12-10AWG 1/4 NOINSUL 44A6883/2 © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 15 Insure there is room to adjust the nuts to level the pole. Use the eight nuts to level the pole. Figure 8: Center Hinge-Pole Leveling 8-inch bolt circle Leave at least 1-in below bolt for leveling Torque the hex nuts to 40/42 foot-pounds Ground Wire 6 AWG min. 4-in 18-inch © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 16: Assembly Procedures

    To assemble the L-807 wind cone, perform the following procedure: Install the pole assembly by performing the following procedure: NOTE: Coat threads with anti-seize paste 1. See Figure 9. Bolt the L-807 lower hinge-pole base onto the foundation. 2. Level the base and tighten the mounting bolts. CAUTION See Figure 7.
  • Page 17 The wind cone hinge ground strap must be installed. The wind cone must be Earth grounded at the base. See “Grounding the Wind Cone Pole” on page 24. 6. Prepare the wind cone assembly. See: “Assembling Wind Cone Sock Cage” on page 15. © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 18: L-807 Bottom Hinge-Pole Assembly

    Refer to the Parts section for part numbers. Install the pole assembly by performing the following procedure: NOTE: Coat threads with anti-seize paste. 1. See Figure 10. Bolt the L-807 bottom hinge-pole base onto the foundation. 2. Level the base and tighten the mounting bolts. CAUTION See Figure 7.

  • Page 19: Assembling Wind Cone Sock Cage

    3/8-16 screw, heavy flat washer, and 3/8-16 hex nut. Tighten all hardware. Figure 11: L-807 - 8 ft WC Cage Assembly Diagram 1/4 SPLIT LOCKWASHER 1 1/4 NPT PIPE CAP BEARING MOUNTING PAD...

  • Page 20: Assembling The Cage Assembly To The Shaft

    L-807 Wind Cone 96A0345 Rev. K Assembly Procedures 4/29/13 Figure 12: L-807 - 12 ft WC Cage Assembly Diagram 1/4-20 X 7/8 SOCKET HEAD CAP SCREW 1/4 SPLIT LOCKWASHER 66A0026/24 1 1/4 NPT PIPE CAP WEATHER SHIELD 1/4-20 HX NUT, SS...

  • Page 21: Internally Lighted Led Wind Cone Kit Installation

    LED WINDCONE UPPER GND STRAP 1/4-20 X 3/4 SOCKET HD CAP SCREW (Y-shaped) 44A6883 64A0172-12 1/4 INT LOCKWASHER (two) 66A0038/6 1/4-20 HX NUT, SS SECTION A-A 65A0015/24 Holds the ground wire (Y-shaped) © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 22 3. Pull wires through the wind cone pole so that you can feed a sufficient length of wire into the Rotating Power Enclosure. Leave some slack required to raise and lower the wind cone. See Figure 27 through Figure 35 for wiring details. © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 23: Installing The Internal Led Light Assembly

    7. Connect the cable leads per the wiring schematics. See Figure 27 through Figure 35 for wiring details. 8. Complete installation of wind cone pole. Refer to “L-807 Center Hinge-Pole Assembly” on page 12 or the “L-807 Bottom Hinge-Pole Assembly” on page 14.

  • Page 24: Externally Lighted Led Wind Cone Kit Installation

    IDENTICAL TO /XX1 & /XX2 EXCEPT FOR THE ADDITION OF THE 75A0027/1 MODIFIED PILLOW BEARING AND 60A4066/X UPPER SHAFT. Bearing Weather Seal Modified Bearing has hole for bolt to mount the external light assembly bar © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 25: Installing The External Led Light Assembly

    NOTE: The hub on the bottom of the LED Light Assembly enclosure indexes and aims each of the LED Engines correctly. Repeat this process for each of the LED Light Engine Assemblies. Insure that the Lower Ground Strap is connected as shown in Figure 17. © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 26: Assembling Wind Cone Shaft Into Wind Cone Pole

    7. Connect the cable leads per the wiring schematics. See Figure 27 through Figure 35 for wiring details. 8. Complete installation of wind cone pole. Refer to “L-807 Center Hinge-Pole Assembly” on page 12 or the “L-807 Bottom Hinge-Pole Assembly” on page 14.

  • Page 27: Optional Roof Mounting

    Insure the wind cone is grounded. Earth Ground Tether Roofing Underlayment The base support is designed to use 5/8-inch (15.87 mm)-diameter bolts. The mounting hardware is supplied by the contractor. See Figure 14 and Table 3. © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 28: Tether Mounting

    5/8 nuts if studs are used NOTE A: Supplied by contractor When mounting the L-807 wind cone on a roof, a tether must be installed. See Figure 22. Refer to Table 3 for tether installation parts. To install a tether (contractor-supplied), perform the following procedure: 1.

  • Page 29: Installation Of Faa Light Bases - Pa4 And L-830/831 Applications

    If incandescent lighting is used for an internally or externally lighted (120Vac) wind cone and Applications an ADB PA4 Power Adapter is used, install a FAA L-867D Light Base. Remotely locate the light base from the wind cone foundation and run conduit from the field circuit to the light base and from the light base to conduit used in the wind cone foundation.
  • Page 30 L-807 Wind Cone 96A0345 Rev. K Installation of FAA Light Bases – PA4 and L-830/831 Applications 4/29/13 © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 31: Maintenance

    96A0345 Rev. K L-807 Wind Cone 4/29/13 Maintenance 4.0 Maintenance To keep L-807 wind cones operating efficiently, follow a preventive maintenance schedule. Follow the guidelines discussed below. Refer to FAA AC 150/5340-26 for more detailed information. Table 4: Maintenance Schedule...

  • Page 32: Rotating Power Supply Bearing Replacement

    64A0177-6 Reducing Coupling 1/4 SPLIT LOCKWASHER 66A0026-24 1 Inch NPT Nipple LED Windcone rotating power mounting tube dual bearing 60A4096 Conduit Body Lightning Protection PCB DETAIL A SCALE 1 : 2 DISASSEMBLY © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 33: Assembly Instructions

    1/4-20 HX NUT & INT LW 1/4-20 X 1 1/4 SHCS & SPLIT LW LED Windcone rotating power mounting sleve 60A3355 LED Windcone rotating power mounting tube dual bearing 60A4096 DETAIL A ASSEMBLY © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 34: Replacing An Led Light Assembly

    Figure 25: LED Connections 8. Restore Power to test the connections. Test in all modes. 9. Remove power and then upright the wind cone. Tighten all anchors and connections. 10. Restore power. © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 35: Troubleshooting

    PCB over the square mounting plate. — Clean the L-810 obstruction light globe inside and out when replacing its lamp. If the lamp burns dimly, check for correct voltage/current and clean globe. © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 36: Schematics

    L-807 Wind Cone 96A0345 Rev. K Schematics 4/29/13 4.5 Schematics Figure 27: 12-foot Internal Current © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 37 96A0345 Rev. K L-807 Wind Cone 4/29/13 Schematics Figure 28: 12-foot Internal Current with SBOL © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 38 L-807 Wind Cone 96A0345 Rev. K Schematics 4/29/13 Figure 29: 12-foot External Current © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 39 96A0345 Rev. K L-807 Wind Cone 4/29/13 Schematics Figure 30: 12-foot External Current with SBOL © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 40 L-807 Wind Cone 96A0345 Rev. K Schematics 4/29/13 Figure 31: 8-foot Internal Current without SBOL © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 41 96A0345 Rev. K L-807 Wind Cone 4/29/13 Schematics Figure 32: 8-foot Internal Current with SBOL © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 42 L-807 Wind Cone 96A0345 Rev. K Schematics 4/29/13 Figure 33: 12-foot Internal Voltage © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 43 96A0345 Rev. K L-807 Wind Cone 4/29/13 Schematics Figure 34: 12-foot External Voltage © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 44 L-807 Wind Cone 96A0345 Rev. K Schematics 4/29/13 Figure 35: 8-foot Internal Voltage © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 45 96A0345 Rev. K L-807 Wind Cone 4/29/13 Schematics Figure 36: 8/12-foot External Voltage SBOL Options © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 46 L-807 Wind Cone 96A0345 Rev. K Schematics 4/29/13 © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 47: Parts

    4/29/13 Parts 5.0 Parts To order parts, call ADB Airfield Solutions Customer Service or your local representative. This subsection describes how to use the illustrated parts list covered later in this section. It does not provide the actual parts list.

  • Page 48: Internally Lighted Halogen Wind Cone

    4/29/13 5.1 Internally Lighted Figure 38: L-807 Wind Cone (With Internal Incandescent Lighting Assembly) Halogen Wind Cone 44A6878-1 L-807 WINDCONE HINGED POLE ASSY FOR LED INT/EXT LIT 94A0500-XXX LED Internal Windcone Assembly Kit Light Mounting Bar U-Bolt SBOL-XXXX 3/4” Junction Box...

  • Page 49: Internally Lighted Led Wind Cone

    5.3 Internally Lighted Figure 39: L-807 LED Internally Lit Wind Cone LED Wind Cone 44A6878-1 L-807 WIND CONE HINGED POLE ASSY FOR LED INT/EXT LIT 94A0500-XXX LED Inernal Wind Cone Assembly Kit SBOL-XXXX 44A6454-12 12 FT WIND CONE CAGE ASSEMBLY...
  • Page 50 L-807 Wind Cone 96A0345 Rev. K Internally Lighted LED Wind Cone 4/29/13 Figure 40: L-807 LED Internally Lit Wind Cone Cage SBOL-XXXX Rotating Power Supply Assembly Tie Strap LED Light Engine Tie Strap WIND CONE CAGE ASSEMBLY Tie Strap © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 51: Internally Lighted Halogen Wind Cone

    Figure 41: L-807 LED Externally Lit Wind Cone Halogen Wind Cone 44A6878-1 L-807 WIND CONE HINGED POLE ASSY FOR LED INT/EXT LIT 94A0531-XXX LED Wind Cone Externally Lit Kit 44A6454-12 12 FT WIND CONE CAGE ASSEMBLY Insure the wind cone is grounded.
  • Page 52 L-807 Wind Cone 96A0345 Rev. K Internally Lighted Halogen Wind Cone 4/29/13 Figure 42: L-807 LED Externally Lit Wind Cone Tie Straps LED Light Engine Rotating Power Supply Assembly WIND CONE CAGE ASSEMBLY © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 53: Wind Cone Rotating Power Supply Assembly

    Light Engine, The original 1000mA LEDs are no longer available. . Obstruction Light and — Replace 44A6662-021W or 44A7163-020E with Power Supply Board Ref: 44A6790 44A7163-020W and all associated components. Replacement Guide” on © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 54 LED WC SURGE PROTECTION CURRENT 44A6815-VD LED WC SURGE PROTECTION VOLTAGE 8-32 NYLON INSERT NUT 18-8 SS 65A0347/2 #8 EXT LOCKWASHER 66A0039/5 8-32 X 3/4 PAN HD PHIL 64A0191/12 #8 BONDED SEALING WASHER SS BACKING 66A0293-08 © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 55: Wind Cone Cages

    8 FT THROAT 16.25 DIA RING 8 FT THROAT 14.5 DIA RING BEARING MOUNTING PAD 60A3079-2 60A3079-3 60A3082 44A6454/8 1/4-20 X 1 FLAT HEAD PHIL 1/4-20 HX NUT, SS 65A0015/24 1/4 SPLIT LOCKWASHER 66A0026/24 © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 56 WC SHAFT L-80712 UNLIT & INT LIT 60A3080-12 60A3079-5 60A4066-4 12 FT THROAT 27 DIA RING 1/4-20 X 1 FLAT HEAD PHIL 60A3079-6 1/4-20 HX NUT, SS 44A6454/12 65A0015/24 1/4 SPLIT LOCKWASHER 66A0026/24 © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 57: Possible Spare Parts

    LED (700 mA) and mount assembly, obstruction light 44A7163-020W Surge protection assembly (voltage) 44A6815-VD Surge protection assembly (current) 44A6815-CD L-810(L) replacement kit for L-806(L)/L-807(L) wind cone (FAA) 94A0646-1 L-810(L) replacement kit for L-806(L)/L-807(L) wind cone (ICAO) 94A0646-2 Light engine assembly, orange (1000 mA) OBSOLETE...
  • Page 58 /621 /821 ICAO 77C0062/4 94A0531 /623 /823 ICAO 77C0062/4 NOTE 1: 94A0531/5XX & 94A0531/6XX SERIES ASSEMBLIES ARE SAME AS 94A0531/7XX & 94A0531/8XX SERIES ASSEMBLIES WITH EXCEPTION OF LIGHT ENGINE ASSEMBLIES AS NOTED © 2011 ADB Airfield Solutions All Rights Reserved...

  • Page 59: Wind Cone Led Light Engine, Obstruction Light And Power Supply Board Replacement Guide

    2. Visually examine the LED light engines as shown in the graphic below. The 1000mA Light Engine 44A6786 uses a star shaped PCB over a square mounting plate. The 700mA Light Engine 44a7237 uses a round shaped PCB over a square mounting plate. © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 60 44A6683/14, Three Light Engine, 700mA (internal 12-foot) 44A6683/15, Two Light Engines, 700mA (external) 44A6683/16, One Light Engines, 700mA (internal 8-foot) Internal Sock Illumination Light Engine (1 or 3 Light Engines) 44A7237, 700mA (1) © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 61 All 12-foot internally lit wind cones, replace with PCB 44A6683/5 (1000mA) For all 8-foot Internally lit wind cones that use PCB 44A6545/WCS(1000mA) (contact your ADB sale representative for further assistance) Voltage Powered Wind Cone, Obsolete 1000mA Sock Illumination LEDs Replacement Guidance...
  • Page 62 44A6683/17 PCB and a 15 ballast resistor Ω 44A6683/17, Two Light Engine, 700mA 44A6683/18, Three Light Engines, 700mA Internal Sock Illumination Light Engine (1 or 3 Light Engines) 44A7237, 700mA (1) © 2011 ADB Airfield Solutions All Rights Reserved...
  • Page 63 ADB Airfield Solutions LLC Fax: +33 (1) 4922 9255 Binley Business Park 977 Gahanna Parkway Harry Weston Road Columbus, OH 43230 ADB Airfield Solutions GmbH & Co. KG Coventry, CV3 2TX Von-der-Tannstr. 31 United kingdom Phone: +1 (614) 8611 304 90439 Nürnberg...
  • Page 64 L-807 Wind Cone User Manual The information contained in this document is subject to change without notice. ADB reserves the ADB Airfield 977 Gahanna Pkwy right to make changes and improvements to its products and assumes no responsibility for making...

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