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metrolite HLT-6150 Operator's Manual

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HLT-6150
OPERATOR'S MANUAL

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  • Page 1 HLT-6150 OPERATOR'S MANUAL...
  • Page 2 Oxbow, Saskatchewan S0C 2B0 Tel 306.483.2305 | Toll-Free 844.732.9466 In the event that the defect is recognized by Metrolite, Metrolite will choose at its discretion whether to repair or re- place the defective product with the same product or an equivalent one, taking into consideration the technical evolu- tion of the products and that of their components.
  • Page 3 Address __________________________________ Address ________________________________ City, State/Prov., Code _______________________ City, State/Prov., Code _____________________ Phone Number ( _____ ) ___________________ Light Tower Model __________________________ Serial Numbers HLT-6150 ____________________ Alternator _______________________________ Serial Numbers Engine ______________________ Delivery Date ______________________________ DEALER INSPECTION REPORT SAFETY ______ Tire Pressure Checked ______ Guards/Shields Installed &...
  • Page 5 SERIAL NUMBER LOCATIONS Always give your dealer the serial number of your Metrolite HLT-6150 when ordering parts or requesting service or other information. The serial number plates are located where indicated. Please mark the number in the space provided for easy reference.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION DESCRIPTION PAGE Introduction ............1 Safety ..............3 General Safety ............4 Equipment Safety Guidelines ........ 5 Safety Training ............6 Safety Signs ............6 Storage Safety ............6 Preparation Safety ..........7 Installation Safety ..........8 Maintenance Safety ..........

  • Page 9: Introduction

    Safe, efficient and trouble free operation of your new Metrolite HLT-6150 light tower requires that you, and any- one else who will be operating or maintaining the machine, read, understand and practice ALL of the Safety, Operation, Maintenance and Trouble Shooting recommendations contained within this Operator's Manual.

  • Page 11: Safety

    It may also be used to alert against unsafe practices. If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or Metrolite, Phone: 1-866-918-6976, Email: service@axiomequipmentgroup.com.

  • Page 12: General Safety

    YOU are responsible for the SAFE operation and • Read and understand the maintenance of your Metrolite light tower. YOU must Operator's Manual and all safe- ensure that you and anyone else who is going to ty signs before supplying pow-...

  • Page 13: Equipment Safety Guidelines

    2.2 EQUIPMENT SAFETY GUIDELINES • Safety of the operator and bystanders is one of • In addition to the design and configuration of this the main concerns in designing and developing a implement, including Safety Signs and Safety machine. However, every year many accidents oc- Equipment, hazard control and accident preven- cur which could have been avoided by a few sec- tion are dependent upon the awareness, concern, onds of thought and a more careful approach to...

  • Page 14: Safety Training

    2.3 SAFETY TRAINING 2.4 SAFETY SIGNS • Safety is a primary concern in the design and man- • Keep safety signs clean and legible at all times. ufacture of our products. Unfortunately, our efforts • Replace safety signs that are missing or have be- to provide safe equipment can be wiped out by a come illegible.

  • Page 15: Preparation Safety

    2.7 INSTALLATION SAFETY 2.6 PREPARATION • Review layout of the worksite. Position light tower • Never operate the light tower and auxiliary where it can provide maximum illumination with equipment until you have read and complete- minimal interference with the access and opera- ly understand this manual, the auxiliary equip- tion of other equipment.

  • Page 16: Maintenance Safety

    2.9 HYDRAULIC SAFETY 2.8 MAINTENANCE SAFETY • Make sure that all the components in the pump • Read and understand all the information contained system are kept in good condition and are clean. in the Operator's Manual regarding operating, ser- • Before applying pressure to the system, make sure vicing, adjusting, maintaining and repairing. all components are tight, and that lines, hoses and •...

  • Page 17: Operating Safety

    Clear the area of bystanders, especially small • Secure and lock access doors before transporting. children. • Raise jacks into their fully UP position, retract out- • Replace all worn or failed components immediate- riggers, and secure with lock pins. ly with Metrolite approved parts. • Do not park light tower on a steep slope. • Install and secure all guards before operating. • Be sure that any necessary signs, reflectors and • Keep hands, feet, hair and clothing away from lights required by law are in proper place and are moving parts.

  • Page 18: Diesel Engine Safety

    2.16 DIESEL ENGINE SAFETY BEFORE STARTING ENGINE, READ AND UNDER- STAND THE OPERATING AND MAINTENANCE IN- • DO NOT run engine with air cleaner or air cleaner STRUCTIONS THAT CAME WITH YOUR ENGINE. cover removed. WARNING: DO NOT WARNING: DO • DO NOT run engine in an enclosed area. Exhaust • ALWAYS Disconnect the negative wire from the gases contain carbon monoxide, an odorless and battery terminal before servicing engine to prevent deadly poison.

  • Page 19: Sign-Off Form

    2.18 EMPLOYEE SIGN-OFF FORM Metrolite follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be oper- ating and/or maintaining a Metrolite built machine must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed. Annu- ally review this information before the season start-up.

  • Page 21: Safety Sign Locations

    SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various Safety Signs, the type of warning and the area, or particu- lar function related to that area, that requires your SAFETY AWARENESS.
  • Page 22 The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various Safety Signs, the type of warning and the area, or particu- lar function related to that area, that requires your SAFETY AWARENESS. • Think SAFETY! Work SAFELY! REMEMBER - If Safety Signs have been damaged, removed, become illegible or parts replaced without safety signs, new signs must be applied.

  • Page 23: Operation

    Keep hands, feet, hair and clothing away from moving parts. 4.1 TO THE NEW OPERATOR OR OWNER The Metrolite light tower is designed is designed to Follow all safety instructions exactly. Safety is provide lighting over a large area by providing electri- everyone's business.

  • Page 24: Machine Components

    4.2 MACHINE COMPONENTS The Metrolite light tower is a diesel engine powering Outriggers are located on each corner of the frame an alternator to generate electricity. This electricity is and are pinned in position both extended and retract- used to charge the batteries or power the LED lights ed. Manually operated jacks on the end of each out- on the tower.

  • Page 26: Machine Break-In

    Although there are no operational restrictions on the Safe and efficient operation of your new light tower re- Metrolite light tower when used for the first time, it is quires that each operator reads and follows all safety recommended that the following mechanical items be...

  • Page 27: Controls

    4.5 CONTROLS It is recommended that all operators read the Sea Electronics module manual to learn how to operate and navigate through the module features. Knowl- edge and understanding of this control module allows the operator to monitor and set a variety of engine and machine parameters.
  • Page 28 3. Switches: a. Mast Position: This 3 position spring-loaded-to centre-neu- tral rocker switch controls the flow of oil to the hydraulic cylinders on the mast. Depress and hold the top portion of the switch to raise the mast. Depress and hold the bottom portion of the switch to lower the mast. Release the switch and it will stop the flow of oil and the mast will stop moving.
  • Page 29 4. Curb Side Door: a. Victron Control Module: This module controls the operation of the electrical system. A 3 position rocker switch selects the on, off and charger only operating modes. In ad- dition, lights on the module are illuminated when different operating conditions occur.
  • Page 30 5. Red Emergency Stop: This red switch is connected to a micro switch that sends a signal to the controller to shut the unit down. Depress switch and the machine will stop. Turn the switch 1/4 turn to release the switch and it will pop out and the unit can operate. Switch must be out for unit to run. If switch was depressed due to an emergency or condition, correct condition before resuming work.

  • Page 31: Machine Preparation

    4.6 MACHINE PREPARATION 4. Diesel Fuel: Check the fuel level every day to prevent running out. A red light on top of the frame flashes when 4.6.1 MECHANICAL PREPARATION: the fuel level drops to a pre-set level. Since the unit Batteries: can run for 35 to 40 days without refuelling under ideal conditions,...
  • Page 32 4.6.2 HANDLING: The machine is designed with features that allow it to be easily and conveniently moved, positioned and transported. Three features are available to assist in handling: Lifting with hoist: A bracket on the top of the machine is positioned at the machine centre of gravity.
  • Page 33 4.6.3 ELECTRICAL PREPARATION: Every operator should review the operator's manuals from the Victron. Deep Sea Electronics and alterna- tor manufacturers provided in the document package. Follow the detailed instructions in each manual: Connect the neutral point of the light tower set to the machine ground. By using the TN or TT distribution system.
  • Page 34 4.6.5 DSE 890 MK11 The machine is designed with the DSEWebNet Gate- way system used in conjunction with supported DSE controllers to provide monitoring and communication via the DSEWebNet advanced communication sys- tem. The DSEWebNet Gateway communicates to a maximum of 5 DSE controller(s) monitoring the in- strumentation and operating state. When this data changes, the new data is logged in the internal memory.

  • Page 35: Operation

    Clear the area of bystanders, especially small Electrocution can occur without direct contact. children. • Replace all worn or failed components immedi- • Do not stand or climb on machine when running. Keep others off. ately with Metrolite approved parts. • Keep the working area clean and dry. • Install and secure all guards before operating. • Keep hands, feet, hair and clothing away from •...
  • Page 36 5. Operating Mode: The machine is designed to be operated in 5 dif- ferent ways to allow the operator to set the operat- ing mode appropriate for the application. Review the options and set appropriate for the application: a. Auto lights/Auto Engine Mode. b.
  • Page 37 c. Adjust the tilt and angle of the light heads. Tilt Angles FIG. 14 LIGHT HEADS...
  • Page 38 d. Release the clips securing the solar panel. e. Raise the solar panel and support it against its bracket. NOTE The solar panel only holds and maintain the engine battery voltage and not the 24v circuit for the Victron Controller. Clips Panel Backrest FIG. 15 SOLAR PANEL Turn the mast to the desired angle by retract- ing the lock pin, turn the mast to the required lamp angle (use the handles on each side of the mast) and release the lock pin.
  • Page 39 g. Release the red emergency stop switch by turning it 1/4 turn clockwise. FIG. 17 EMERGENCY STOP h. Open the passenger side canopy door and turn the Victron Control Module switch to the ‘on’ position. Wait for the ‘on’ light to illuminate. Turn the main battery disconnect switch ‘on’ . Close the passenger side canopy door.
  • Page 40 Auto lights/Auto Engine Mode: 8. Continuous lights/Auto Engine Mode: In this operating mode, the photocell located on In this operating mode, the lights are set to be on the top of the mast measures the ambient light all the time. The control system starts the engine intensity and sends the information to the relay when the battery charge drops to a pre-set level to inside the control panel.
  • Page 41 9. Auto lights/Continuous Engine Mode: 10. Continuous lights/Continuous Engine Run Mode: In this operating mode, the photocell located on In this operating mode, the lights are set to be on top of the mast measures the ambient light inten- all the time and the engine is running all the time. sity and sends this information to the relay inside Both lights and engine are manually turned off the control panel.
  • Page 42 11. Operating Hints: a. Raising the Mast: Use the UP and DOWN arrows on the con- trol panel to raise and lower the mast Stay away from overhead power lines to avoid electrocution. Arrows light Mast - Lowered Raising Raised FIG.
  • Page 43 b. Extend outrigger arms and pin. Lower jacks to level machine. Use bubbles in spirit levels when levelling machine. Outriggers Spirit Levels FIG. 21 LEVELLING...

  • Page 44: Storage

    4.8 STORAGE STORAGE SAFETY • Store the light tower on a firm level surface. • If required, make sure the unit is firmly blocked • Make certain that all mechanical locks and jacks are safely and positively connected before storing. • Store away from areas of human activity. • Do not allow children to play on or around the stored light tower. 4.10.1 PLACING IN STORAGE 4.10.2 REMOVING FROM STORAGE At the end of the season, the machine should be thor- When preparing to use the machine at the start of the oughly inspected and prepared for storage. Repair or season, follow this procedure:...

  • Page 45: Transport

    Be sure that the light tower is positively hitched to the towing vehicle. Use a safety cable to assure a safe hitch hook-up when transporting. Metrolite HLT-6150 light towers are designed and equipped to be towed on public roadways by vehicles with sufficient weight and braking capabilty. Prepare the unit by: •...
  • Page 46 d. Attach safety chains while crossing them un- der the hitch. Safety Chain - Attached e. Attach wiring harness terminal. Wiring Harness - Connected Raise the hitch jack into its fully UP position. g. Rotate jack and pin in its horizontal position. h. Secure jack handle with its retainer. Reverse this procedure when unhooking. Jack Rotated/Handle Secured • Check that all required lights are clean and no bulbs are burned out.

  • Page 47: Service And Maintenance

    SERVICE AND MAINTENANCE MAINTENANCE SAFETY • Read and understand all the information con- tained in the Operator's Manual regarding op- erating, servicing, adjusting, maintaining and SERVICE repairing. Turn machine OFF, shut down and lock out • 5.1.1 FLUIDS AND LUBRICANTS power supply, relieve hydraulic pressure and wait for all moving parts to stop before ser- Grease:...
  • Page 48 5.1.3 SERVICING INTERVALS 8 Hours or Daily Check engine fluid levels: a. Fuel b. Crankcase oil c. Coolant Fuel Cap Engine FIG. 25 FLUID LEVELS...
  • Page 49 75 Hours Change break-in engine oil and oil filter. This ser- vice item only must be done once when unit is new. Then follow the service schedule outlined in the engine manufacturer's manual. 500 hours Engine Change engine oil. Change engine oil filter. Change fuel filter.
  • Page 50 5.1.4 SERVICE RECORD See Lubrication and Maintenance sections for details of service. Copy this page to continue record. ACTION CODE: CL CLEAN CK CHECK G GREASE R REPACK CH CHANGE Maintenance Hours Serviced by 8 Hours or Daily CK Engine Fluid Levels 75 Hours CH Break-In Engine Oil and Filter 500 Hours 500 Hours...

  • Page 51: Maintenance

    5.2 MAINTENANCE By following a careful service and maintenance pro- gram on your machine, you will enjoy many years of trouble-free use. 5.2.2 ELECTRIC SYSTEM INSPECTION 5.2.1 HYDRAULIC MAINTENANCE Electricity provides power to all systems on the light A hydraulic system provides power to raise the mast. tower.
  • Page 52 5.2.3 CLEANING AIR CLEANER Review the operator's manual for the engine. 2. Place all controls in the OFF or neutral position. 3. Turn OFF battery disconnect. 4. Open engine door. 5. Remove cover over air cleaner. 6. Remove the filter from the air cleaner. Engine Door Shake out the filter and use a damp cloth to wipe out the canister. 8.
  • Page 53 5.2.4 CHANGING ENGINE OIL AND FILTER Review the operator's manual for the engine. 2. Place all controls in the OFF or neutral position. 3. Turn OFF battery disconnect. 4. Open engine door. 5. Allow the engine to cool before changing the oil. Hot oil can cause burns if it contacts exposed skin. It is best to change oil while the engine is warm to keep any contaminants in suspension.

  • Page 55: Trouble Shooting

    If you encounter a problem that is difficult to solve, even after having read through this trouble shooting section, please contact your local Metrolite dealer or the factory. Before you call, please have this Operator’s Manual from your machine ready.
  • Page 56 PROBLEM CAUSE SOLUTION No light (lamp). Faulty lamp connection. Check that lamp is tight in socket. Check connections inside junction boxes on light fixtures and tower. Plug connection at fixture is loose Repair or replace the plug connection. or damaged. LED light not working. Replace failed or broken LED light. Circuit breaker turned off. Turn circuit breaker on. Generator output incorrect.

  • Page 57: Specifications

    SPECIFICATIONS 7 .1 MECHANICAL HLT-6150 is a lighting tower for heavy duty application, please see data sheet below and dimensional as well: Technical Frequency 60 Hz Voltage 110 V Power 4 kVA Operating Temperature -25° - +50° C Sound Level...

  • Page 59: Bolt Torque

    7 .2 BOLT TORQUE CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt.

  • Page 60: Hydraulic Fitting Torque

    7 .3 HYDRAULIC FITTING TORQUE TIGHTENING O-RING FITTINGS * Tube Recommended Nut Size Torque Inspect O-ring and seat for dirt or obvious defects. Size Turns To Tighten Across Value* (After Finger Flats 2. On angle fittings, back the lock nut off until Tightening) washer bottoms out at top of groove.

  • Page 61: Electrical Schematic

    7 .4 ELECTRICAL SCHEMATIC...

  • Page 65: Index

    INDEX PAGE PAGE Introduction ............1 Safety ..............3 Battery Safety ..........8 Diesel Engine Safety ........10 Electrical Safety ..........9 Equipment Safety Guidelines ......5 General Safety ..........4 Operation ............15 Hydraulic Safety ..........8 Controls ............19 Installation Safety ..........8 To the New Operator or Owner ....15 Lock-Out Tag-Out Safety .......8 Machine Components ........16 Maintenance Safety ........8 Machine Break-In ........18...
  • Page 68 Phone: 1 (866) 918-6976 service@axiomequipmentgroup.com PRINTED IN CANADA REVISION DATE: JULY 2023 PART NUMBER: 19615...

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