Ranger design Promaster City P4-RS36-3 Installation Manual

Ranger design Promaster City P4-RS36-3 Installation Manual

Steel shelving

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INSTALLATION GUIDE
P4-RS36-3 Shelving
(
)
steel
Promaster City

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Summary of Contents for Ranger design Promaster City P4-RS36-3

  • Page 1 INSTALLATION GUIDE P4-RS36-3 Shelving steel Promaster City...
  • Page 2: Table Of Contents

    QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup............................... 3 - 4 q 1.2 Shelf Assembly..........................5 - 6 Phase 2 - Installation q 2.1 Vehicle Preparation......................... q 2.2 Attach Wall Brackets To The End Panels..................q 2.3 Mark Holes For Plus Nuts....................... q 2.4 Attach Plus Nut..........................
  • Page 3: Phase 1 - Assembly

    PHASE 1 – ASSEMBLY 1.1 SETUP 1.1.1 Unpack components; compare with the bill of materials. 40 - 716 40 - 715 60 - 9.875 × 36 60 - 11.875 × 36 40 - 7170 40 - 7180 60 - 13.875 × 36 1.1.2 Verify all parts are present.
  • Page 4 1.1.3 Fastener kits. 94 - 4027 Fastener Kit Fastener Assembly Hex Bolt 8× 8× 8× 8× 5/16"-18 × 3/4" # 90-204 GR-5 ZINC #90-204 Hex Bolt 5/16" × 3/4" #98-116 Flat Washer Screw HWH 24× 24× #14 × 1" # 92-102 #94-116 Serrated Nut ZINC Serrated Nut...
  • Page 5: Q 1.2 Shelf Assembly

    PHASE 1 – ASSEMBLY 1.2 SHELF ASSEMBLY 1.2.1 Attach both panels to the shelf trays. NOTE: You can adjust the bottom shelf location to maximize or minimize your space over the wheel. IMPORTANT: Always handle panels on a smooth, protected and clean surface to avoid unnecessary scratching. 12"...
  • Page 6 1.2.2 Attach the bracket head to the bracket arm. NOTE: Hand-tighten the bolts for adjustment. 2× 40 - 715 40 - 716 TOOLS q Cordless Impact q 1/2" Socket HARDWARE USED 4× hand tighten the bolts #90-204 Hex Bolt 5/16" × 3/4" #98-116 Flat Washer #94-116 Serrated Nut P4-RS36-3 Installation Guide | REV.
  • Page 7: Phase 2 - Installation

    PHASE 2 – INSTALLATION 2.1 VEHICLE PREPARATION 2.1.1 Removing overhead plastic. NOTE: There are two types of covers. ( White Covers - Without OEM partition, and Black Covers - With OEM partition ) For the white cover, remove the two screws on the side and bolt on the front.
  • Page 8: Q 2.2 Attach Wall Brackets To The End Panels

    PHASE 2 – INSTALLATION 2.2 ATTACH WALL BRACKETS TO THE END PANELS 2.2.1 • Lift the assembled shelf to the vehicle, then put it in place. • Attach the bracket arm to the panels aligning the brackets head to the horizontal rim of the vehicle. NOTE: Handle with care.
  • Page 9: Q 2.3 Mark Holes For Plus Nuts

    PHASE 2 – INSTALLATION 2.3 MARK HOLES FOR PLUS NUTS 2.3.1 After attaching the brackets mark the holes on the brackets and end panels to the vehicle. Mark 2 holes of the brackets head on the vehicle horizontal rim. NOTE: If you are using Ranger wall kit, please go to page TOOLS...
  • Page 10: Q 2.4 Attach Plus Nut

    PHASE 2 – INSTALLATION 2.4 ATTACH PLUS NUTS 2.4.1 • Lift the assembled shelf on the side. • Drill all the marks using 1/2" drill bit w/ drill collar, then attach plus nuts to the holes. NOTE: Use 1/2" drill bit with drill collar to stop drill at 1/2" depth. WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank, Wiring Harness and Hose.
  • Page 11 2.4.2 How to attach plus nut. • using plusnut gun STEP: Put the plusnut on the plusnut gun, then attach the plus nut in the hole by turning the gun forward until the plus nut locks, then remove the gun by turning in reverse. FORWARD REVERSE •...
  • Page 12: Q 2.5 Attach Shelf Unit To The Floor

    PHASE 2 – INSTALLATION 2.5 ATTACH SHELF UNIT TO THE FLOOR without ranger floor 2.5.1 Put the assembled shelf back in place aligning the holes to the plusnuts, then install the end panels to the plus nuts. TOOLS q Cordless Impact q 1/2"...
  • Page 13 with ranger floor 2.5.2 • Lift the shelving unit inside the van, then put it in place. • Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting screw on the other side of the end panels of the shelving unit. TOOLS q Cordless Impact q 3/8"...
  • Page 14: Q 2.6 Attach Wall Brackets

    PHASE 2 – INSTALLATION 2.6 ATTACH WALL BRACKETS with ranger wall kits 2.6.1 Aligned the wall brackets to the plus nuts, then install the wall brackets to the wall. OTE: Tightened the bolts that used to attached the wall bracket to the wall or wall kits 1 before the bolts that used to attached the wall bracket to the end panel.
  • Page 15 with ranger wall kits 2.6.2 Aligned the wall brackets to the wall mounting track kits, then install the wall brackets to the wall mounting track kits using channel nuts. OTE: Tightened the bolts that used to attached the wall bracket to the wall or wall kits 1 before the bolts that used to attached the wall bracket to the end panel.
  • Page 16 “You have successfully installed your P4-RS36-3 Thank you for doing business with us.” cs@rangerdesign.com For any feedback or suggestions you may have, please contact: P4-RS36-3 Installation Guide | REV. B1 | Page 16 For technical support, contact us at 1-800-565-5321...

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