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SERVICE MANUAL
1、 Caution.................................................................................2-5
2、 Specification...........................................................................6
3、 BOM list .............................................................................. 7-18
4、 Alignment Procedure..................... ... ....................................19-27
5、 Block Diagram.....................................................................28-28
6、 Schematic Diagram........................... ......... ...........................29
7、 PCB Layout.................................... ....................................30-33
8、 Explode View Diagram..................... .......................................34
This manual is the latest at the time of printing, and does not
include the modification which may be made after the printing, by
the constant improvement of product
TCL
21E12

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Summary of Contents for TCL 21E12

  • Page 1 SERVICE MANUAL 21E12 1、 Caution………………………………………………………………………2-5 2、 Specification…………………………………………………………………6 3、 BOM list …………………………………………………………………… 7-18 4、 Alignment Procedure………………… … ………………………………19-27 5、 Block Diagram……………………………………………………………28-28 6、 Schematic Diagram……………………… ……… ………………………29 7、 PCB Layout……………………………… ………………………………30-33 8、 Explode View Diagram………………… …………………………………34 This manual is the latest at the time of printing, and does not...
  • Page 2 CAUTION: Use of controls, adjustments or procedures other than those specified herein may result in hazardous radiation exposure. CA UTION: TO REDUCE THE RISK OF CAUTION ELECTRICAL SHOCK, DO NOT REMOVE COVER (OR BACK). NO USER SERVICEABLE RISK RISK OF OF ELECTRI ELECTRIC C PARTS INSIDE.
  • Page 3: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS CAUTION: Read all of these instructions. Save these instructions for later use. Follow all Warnings and Instructions marked on the audio equipment. 1. Read Instructions- All the safety and operating instructions should be read before the product is operated. 2.
  • Page 4 PROTECTION AND LOCATION OF YOUR SET Do not use this television set near water ... for example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet basement, or near a swimming pool, etc. Never expose the set to rain or water. If the set has been exposed to rain or water, unplug the set from the wall outlet and refer servicing to qualified service personnel.
  • Page 5 OPERATION OF YOUR SET 18. This television set should be operated only from the type of power source indicated on the marking label. If you are not sure of the type of power supply at your home, consult your television dealer or local power company. For television sets designed to operate from battery power, refer to the operating instructions.
  • Page 6: Specification

    S PECIFICATION MAIN UNIT TV Receiving System PAL M/N, NTSC-M AV Colour System NTSC3.58, NTSC4.43, PAL4.43, PAL M, PAL N Channel Coverage 2-13 14-69 CATV 2-13, a-w,w+1~W+84, A-5~A-1, 5A Tuning system 181 Channel Frequency synthesized tuning system Channel Access Direct Access Keyboard Programmable Scan Up/Down Language of OSD English, Spanish, French and Portuguese...
  • Page 7 PART NO. SEPC SINGLE QTY LOCATION 11-0BC337-0BX TRANSISTOR (NPN) BC337-40 1 Q1501 13-C73C03-02B IC SC73C0302 1 IC1501 14-IRE05B-XX0 IR EMITTING DIODE  TSAL6200 1 D1501 18-CB0221-JNX RES. C.F. 220 OHM 1/6W +/-5% 1 R1502 18-CB0229-JNX RES. C.F. 2.2 OHM 1/6W +/-5% 1 R1501 25-HBB479-M1X CAP. ELEC 4.7 UF 10V +/-20% 1 C1504 26-EBP101-JCS CAP. CER 100 PF 50V +/-5% 1 C1502 26-EBP101-JCS CAP. CER 100 PF 50V +/-5% 1 C1501 26-EBP104-ZFS CAP. CER 0.1UF 50V +80%/-20% 1 C1503 40-UOCASR-RMB1X...
  • Page 8 10-1N4148-ABX DIODE 1N4148 (SWITCHING) 1 D305 10-1N4148-ABX DIODE 1N4148 (SWITCHING) 1 D303 10-1N4148-ABX DIODE 1N4148 (SWITCHING) 1 D302 10-1N4148-ABX DIODE 1N4148 (SWITCHING) 1 D206 10-1N4148-ABX DIODE 1N4148 (SWITCHING) 1 D009 10-1N4148-ABX DIODE 1N4148 (SWITCHING) 1 D008 10-1N4148-ABX DIODE 1N4148 (SWITCHING) 1 D007 10-1N4148-ABX DIODE 1N4148 (SWITCHING) 1 D006 10-1N4148-ABX DIODE 1N4148 (SWITCHING) 1 D005 10-1N4148-ABX DIODE 1N4148 (SWITCHING) 1 D306 10-79C3V9-DBX...
  • Page 9 18-CB0122-JNX RES. C.F. 1.2K OHM 1/6W +/-5% 1 R007 18-CB0123-JNX RES. C.F. 12K OHM 1/6W +/-5% 1 R212 18-CB0151-JNX RES. C.F. 150 OHM 1/6W +/-5% 1 R117 18-CB0151-JNX RES. C.F. 150 OHM 1/6W +/-5% 1 R115 18-CB0153-JNX RES. C.F. 15K OHM 1/6W +/-5% 1 R315 18-CB0183-JNX RES. C.F. 18K OHM 1/6W +/-5% 1 R414 18-CB0220-JNX RES. C.F. 22 OHM 1/6W +/-5% 1 R005 18-CB0220-JNX RES. C.F. 22 OHM 1/6W +/-5% 1 R001 18-CB0221-JNX RES. C.F. 220 OHM 1/6W +/-5% 1 R401 18-CB0221-JNX RES. C.F. 220 OHM 1/6W +/-5% 1 R220 18-CB0221-JNX...
  • Page 10 25-BCB100-M1X CAP. ELEC 10 UF 16V +/-20% 1 C227 25-BCB100-M1X CAP. ELEC 10 UF 16V +/-20% 1 C231 25-BCB100-M1X CAP. ELEC 10 UF 16V +/-20% 1 C311 25-BCB100-M1X CAP. ELEC 10 UF 16V +/-20% 1 C603 25-BCB100-M1X CAP. ELEC 10 UF 16V +/-20% 1 C901 25-BCB100-M1X CAP. ELEC 10 UF 16V +/-20% 1 C902 25-BCB100-M1X CAP. ELEC 10 UF 16V +/-20% 1 C907 25-BCB101-M1X CAP. ELEC 100 UF 16V +/-20% 1 C016 25-BCB101-M1X CAP. ELEC 100 UF 16V +/-20% 1 C101 25-BCB101-M1X CAP. ELEC 100 UF 16V +/-20% 1 C240 25-BCB101-M1X...
  • Page 11 26-EBP103-ZFX CAP. CER 0.01UF 50V +80/-20% F 1 C020 26-EBP103-ZFX CAP. CER 0.01UF 50V +80/-20% F 1 C019 26-EBP103-ZFX CAP. CER 0.01UF 50V +80/-20% F 1 C017 26-EBP103-ZFX CAP. CER 0.01UF 50V +80/-20% F 1 C005 26-EBP152-KBS CAP. CER 1500PF 50V +/-10% 1 C209 26-EBP181-JCS CAP. CER 180 PF 50V +/-5% 1 C207 26-EBP222-KBS CAP. CER 2.2 NF 50V +/-10% 1 C014 26-EBP270-JCS CAP. CER 27 PF 50V +/-5% 1 C011 26-EBP272-KBS CAP. CER 2700PF 50V +/-10% 1 C210 26-EBP331-JCS CAP. CER 330PF 50V +/-5% 1 C018 26-EBP390-JCS...
  • Page 12 41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 1 J215 41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 1 J018 41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 1 J218 41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 1 J225 41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 1 J303 41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 1 J602 41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 1 J901 41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 1 J913 41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 1 J914 41-WJ0080-B00 WIRE BARE JUMPER 8 MM 1 J919 41-WJ0080-B00...
  • Page 13 66-343730-0B0 HOLLOW RIVET 1.6MMX3.0MMX3.2MM 2 FOR L412 66-343740-0B0 HOLLOW RIVET (2.3MMX4.0MMX3.5MM) 2 FOR R402 10-0FR104-FBX DIODE FR104 (FAST RECTIFIER) 1 D802 10-0RL255-EBX DIODE RL255 OR RL206(POWER RECTIFIER) 1 D815 10-0RL255-EBX DIODE RL255 OR RL206(POWER RECTIFIER) 1 D816 10-0RL255-EBX DIODE RL255 OR RL206(POWER RECTIFIER) 1 D817 10-0RL255-EBX DIODE RL255 OR RL206(POWER RECTIFIER) 1 D818 10-1N4148-ABX DIODE 1N4148 (SWITCHING) 1 D805 10-1SS136-ABX DIODE 1SS136 1 D804 10-1SS136-ABX DIODE 1SS136 1 D835 10-79C8V2-DBX...
  • Page 14 41-WJ0150-B00 WIRE BARE JUMPER 15MM 1 J802 41-WJ0160-B00 WIRE BARE JUMPER 16MM 1 J825 41-WJ0165-B00 WIRE BARE JUMPER 16.5MM 1 J831 41-WJ0175-B00 WIRE BARE JUMPER 17.5MM 1 J807 41-WJ0190-B00 WIRE BARE JUMPER 19MM 1 J811 41-WJ0195-B00 WIRE BARE JUMPER 19.5MM 1 J828 41-WJ0195-B00 WIRE BARE JUMPER 19.5MM 1 J829 41-WJ0200-B00 WIRE BARE JUMPER 20MM 1 J830 66-343730-0B0 HOLLOW RIVET 1.6MMX3.0MMX3.2MM 4 FOR T803 66-343730-0B0 HOLLOW RIVET 1.6MMX3.0MMX3.2MM 10 FOR C835,C801,L804,D831,D830 66-343730-0B0...
  • Page 15 26-EBP103-ZFX CAP. CER 0.01UF 50V +80/-20% F 1 C905 26-EBP103-ZFX CAP. CER 0.01UF 50V +80/-20% F 1 C927 26-EBP103-ZFX CAP. CER 0.01UF 50V +80/-20% F 1 C925 26-EBP103-ZFX CAP. CER 0.01UF 50V +80/-20% F 1 C917 40-2111SG-MAM1X P.C. B MAIN BD 1 41-WJ0050-B00 WIRE BARE JUMPER 5MM 1 JP001 41-WJ0050-B00 WIRE BARE JUMPER 5MM 1 J906 41-WJ0050-B00 WIRE BARE JUMPER 5MM 1 J201 41-WJ0060-B00 WIRE BARE JUMPER 6MM 1 J905 41-WJ0075-B00 WIRE BARE JUMPER 7.5MM 1 J916 41-WJ0075-B00 WIRE BARE JUMPER 7.5MM...
  • Page 16 63-F30100-BT3 S/T SCREW F 3 X 10 BT 2 MTG RCA JACK & REAR CAB. 63-W30100-AB4 S/T SCREW W 3 X 10 AB 2 MTG M.BD TRACK & R. CAB. 63-W30100-AB4 S/T SCREW W 3 X 10 AB 2 MTG SUPPORTER & REAR CAB. 51-DC0243-0CH01 POWER CORD VDE PLUG W/HOUSING 1 62-227680-1UA FBT BRACKET 1 36-141390-000 CONVERTER 300/75 OHM(FOR NTSC) 0.848 36-141390-00X Antenna converter  FYM-1 0.152 47-137000-000 ASS'Y - TWO ROD ANT. W/RIB 65CM 1 49-382380-BAT BATTERY 7# (R03P AAA SUM-4) 2 70-TCLSOC-WAR9A WARRANTY CARD 1 71-EBG510-161B3 LABEL SERIAL NO. 3 From EBG510161B-0001 71-TCLSOC-BAR9D LABEL BARCODE 2...
  • Page 17 45-TRA4M5-0Y0 CER TRAP TPS 4.5MHZ 1 X201 46-12866W-02X PIN BASE *2 S11-02Y 1 P601 FOR FRONT CAB.(SPK) 46-20598W-04X PIN BASE *4 TJC1-4A 1 P401 FOR DY CONNECTER 46-33079W-02X PIN BASE *2 TJC3-2A 1 P602 FOR FRONT CAB.(SPK) 46-33079W-05X PIN BASE *5 TJC3-5A 1 P201 FOR CRT BD P503 46-35107W-03X PIN BASE EH-3A 1 P001 46-35179W-04X PIN BASE TJC3-4A 1 P402 FOR CRT BD P502 57-10654X-00F TWIST TIE NY66 3 64-B30100-104 M/C SCREW B 3 X 10 2 FOR IC601 64-P30060-104 M/C SCREW P 3 X 6 2 FOR IC401 & IC402 64-P30100-104 M/C SCREW P 3 X 10...
  • Page 18 66-20516X-0B0 FUSE HOLDER 2 FOR FUSE 67-H35984-5A0 HEAT SINK 1 FOR Q801 71-DYP000-WX1 LABEL 1 STICK ON HEAT SINK 07-457FF5-NX8 TUNER TEDH9-251A 1 TU101 13-000040-53P IC 4053 (ANALOG SW) 1 IC901 13-000040-66P IC 4066 (ANALOG SW.) 1 IC902 13-A21V01-TOP MCU 8823KRNG(TCL-A21V01-TO) 1 IC201 45-SAWF18-590 SAW FILTER F1859 1 Z101 46-28559W-02X PIN BASE *2 TJC1-2A 1 P802 FOR POWER CORD 46-33079W-04X PIN BASE *4 TJC3-4A 1 P005 P2 - P5 FOR IR BD P002A 46-33079W-05X...
  • Page 19 Alignment Procedure of M123A Color TV 1. FLOWCHART OF ALIGNMENT PROCEDURE Screen & Focus White balance adjustment adjustment adjustment Pincushion correction & Center & Amplitude and Sub-brightness Horizontal Amplitude OSD adjustment adjustment adjustment 2 Adjustment of B+ voltage 1) Apply 120VAC(±5V) to mains power input, and Philips standard testing pattern to RF input.
  • Page 20 ③ Use a color analyzer to measure the white side of the screen. By changing the value of GD, BD, set the reading of the color analyzer to X=284, Y=299. ④ Separately set the brightness and contrast from min. to max., repeat the step 2 and 3 until the reading of the color analyzer is correct.
  • Page 21 Factory settings D-mode: Enter D-Mode by pressing D-Mode ON/OFF key, and then you can enter the D-mode. S-mode: Enter S-Mode by pressing VOLUME DOWN key on the unit until the volume decrease to minimum level, then press the DISPLAY key on the remote handset (don’t release the volume key) and you can enter S- mode.
  • Page 22 Menu 4 (Remote key: “4”) Item Remark CNTX Maximum contrast CNTN Minimum contrast BRTX Maximum brightness BRTN Minimum brightness COLX Maximum color COLN Minimum color TNTX Maximum tint level TNTN Minimum tint level Menu 5(Remote key: “5”) Item Remark BRTC 50% brightness COLC 50% color...
  • Page 23 Bit 3 Bit 4 Bit 5 TV,MSP AVL: 1: yes Bit 6 AV,MSP AVL:1:yes Bit 7 MONO+SAP:1:yes 0:no Bit 0 When blue background off (mute pin of CPU): 0: audio mute on 1: audio mute off Bit 1 When blue background off (external mute pin of CPU): 0: audio mute on 1: audio mute off Bit 2...
  • Page 24 Menu 9(Remote key: “9”) Item Remark Volume 1 Volume 25 Volume 50 V100 Volume 100 VOLMAX Max volume under hotel mode CURTCEN Center of the curtain VOLX Output gain of PIN28 of TMPA8823 or MSP34x5 PWTM When use PWM to mute and no sound when changing channel, this item should be minimum as posible Menu 10(Remote key: “0”) Item...
  • Page 25 Bit 7 Bit 0 America V-CHIP standard 1:yes 0:no Bit 1 Canadian V-CHIP 1:yes 0:no Bit 2 UNRATED,1:yes 0:no MDOE8 Bit 3 NO RATING,1:yes 0:no Time setting for curtain when turn on the set ~Bit 7 ~Bit 2 Bit 3 S-VIDEO ,0:parallel to AV1 1: parallel to AV2 MDOE9...
  • Page 26 Bit 4 Bit 5 Bit 6 Bit 7 SLO f0 shift(test only) Menu 14(Remote key: “sleep) Item Remark HAFC Bit 1 ~ 0 AFC gain (TV mode) [1CH, bit 5 ~ 4] Bit 3 ~ 2 AFC gain (AV mode) [1CH, bit 5 ~ 4] AGCC NOIS ONTM...
  • Page 27 Item Remark M-COL Mild color M-BRI Mild brightess M-CON Mild contrast M-SHP Mild sharpness Menu 20: no shortcut key Item Remark SEG_POINT1 Highest frequency of VHFL SEG_POINT2 Highest frequency of VHFH DATA_VL VHFL bandswitch(BB) DATA_VH VHFH bandswitch(BB) DATA_UF UHF bandswitch(BB) SPE_POS1 The channel number treated specially Bandswitch in which the special channel (BB)...
  • Page 28 M123 Serial Block Diagram By: YB Cao (AUDIO) (AUDIO) AUDIO AMP. TDA7057AQ 4066 TUNER MPX(TDA9850) SAWF MCU+VCD TMPA8803 PROM H OUT 24C08 V OUT TDA8172 +112 POWER +12V MC44608...

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