Munsch MAK-32-S Operating Instructions Manual

Munsch MAK-32-S Operating Instructions Manual

Hand extruder

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Operating Instructions
Type:
MAK-32-S
These operating instructions contain important
information to be observed for hand extruder operation and maintenance.
It is therefore imperative that they be read and their contents fully understood
by the operators before the hand extruder is placed in service
MUNSCH Kunststoff-Schweißtechnik GmbH
Serial No. :
Article No.:
Issue 11.2012/Rev. 01
______________
______________
.
Page 1/20

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Summary of Contents for Munsch MAK-32-S

  • Page 1 It is therefore imperative that they be read and their contents fully understood by the operators before the hand extruder is placed in service MUNSCH Kunststoff-Schweißtechnik GmbH Issue 11.2012/Rev. 01 Page 1/20...
  • Page 2: Table Of Contents

    Hand Extruder MAK-32-S Scope of delivery: Please check that the delivery is complete. The delivery comprises: 1 hand extruder 1 handle 1 welding shoe, machined 1 extruder stand 1 hot air hood Contents GENERAL ..................................4 SAFETY ..................................4 ...............5 DENTIFICATION OF INFORMATION IN THE OPERATING INSTRUCTIONS ......................5...
  • Page 3 EG-Konformitätserklärung des Herstellers nach der EG-Maschinenrichtlinie 2006/42/EG Anhang II, Nr. 1 A EC-Declaration of Conformity by the Manufacturer as defined by machinery directive 2006/42/EC, Annex II, No. 1 A MUNSCH Kunststoff-Schweißtechnik GmbH Im Staudchen D-56235 Ransbach-Baumbach Germany Mr. Johann Dausenau, Kunststoffschweißtechnik GmbH,...
  • Page 4: General

    Hand Extruder MAK-32-S Non-observance of the safety instructions may in 1 General particular involve the following risks: • failure of important hand extruder functions, These operating instructions must always • hazards to persons due to electrical and me- be available at the place of use of the hand ex- chanical impacts including risk of burns, truder.
  • Page 5: Identification Of Information In The Operating Instructions

    Furthermore, the Operator [mm²] has to make sure that the contents of the operating up to 19 instructions is fully understood by the operating per- 20-50 sonnel. 1) for 230 V AC MAK-32-S Issue 11.2012/Rev. 01 Page 5/20...
  • Page 6 Hand Extruder MAK-32-S • Extension cables must be certified for the specific • service conditions (e.g. outdoor service) and The hand extruder must not be used in identified accordingly. explosion hazard areas or flammable atmos- pheres. Always handle the connecting cable with care.
  • Page 7: Safety Instructions For Maintenance , Inspection And Mounting

    - the unit does not work properly or there are unusual changes in its operating behaviour. • Never allow the hand extruder to come into contact with water: Hazard to persons and equipment, short-circuit risk. MAK-32-S Issue 11.2012/Rev. 01 Page 7/20...
  • Page 8: Transport And Storage

    If parts have been removed for transport pur- poses, mount and fasten them carefully before restarting the hand extruder! Transport of the hand extruder in MUNSCH’s original shipping case is recommended. 3.2 Storage • Store the hand extruder in a dry and frost-free place.
  • Page 9: Startup And Shutoff

    (6). Air is sup- plied either from an external compressor or an on- board blower. As the MAK-32-S / MEK-32-S does not provide for separate setting and control of the hot air tempera- ture and the melt temperature, we would like to point...
  • Page 10: Starting The Hand Extruder

    Hand Extruder MAK-32-S • Mount welding shoe • CAUTION The hot air hood must be in place. - Select the welding shoe required for the specific weld geometry or machine a welding shoe blank to the required geometry. - Observe DVS 2207 Guideline, Part 4 for machining welding shoe blanks.
  • Page 11: Welding With The Hand Extruder

    • CAUTION The hand extruder is provided with a • When interrupting the welding job, switch off the bore for introducing the welding rod. drive unit and deposit the hand extruder as shown in the illustration below. MAK-32-S Issue 11.2012/Rev. 01 Page 11/20...
  • Page 12: Shutoff

    Hand Extruder MAK-32-S 5.4.5.2 Hand extruder with external air supply, CAUTION Prior to prolonged interruptions of work type MEK (approx. 15-30min), set back temperature controller (1) by about 2 positions (risk of overheating of the • Turn button (1) anti-clockwise to position “0“ to melt in the melt chamber).
  • Page 13 Prior to prolonged work interruptions (approx. 15-30 minutes), set the temperature controller (1) back by about 2 positions (risk of melt overheating in the melt chamber). Set temperature controller to welding position approx. 5 minutes before restarting the machine. MAK-32-S Issue 11.2012/Rev. 01 Page 13/20...
  • Page 14: Maintenance/Inspection

    Make sure to use original spare parts only. work carried out by authorized and qualified per- sonnel who are familiar with the operating instruc- For spare parts supply, contact MUNSCH Kunststoff- tions, Schweißtechnik GmbH. to always shut off the unit before carrying out any...
  • Page 15 ---------------------------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------------------------- MAK-32-S Issue 11.2012/Rev. 01 Page 15/20...
  • Page 16: Malfunctions, Causes And Remedies

    Should malfunctions occur which are not covered the hand extruder, possible causes and their reme- here or which cannot be traced back to the cause dies (fault diagnosis chart). stated, please contact MUNSCH Kunststoff- Schweißtechnik GmbH. Malfunction Fault No. Drive motor does not start...
  • Page 17 Remove welding rod. Observe instructions in section “Maintenance“. Observe instructions for operation! Hot air unit defective No mains voltage Check voltage supply 1) Consult MUNSCH Kunststoff-Schweißtechnik GmbH 2) Only for MAK 3) Only for MEK MAK-32-S Issue 11.2012/Rev. 01 Page 17/20...
  • Page 18: Technical Data

    Hand Extruder MAK-32-S 8 Technical Data Type designation Welding materials PP, PE, PVDF 32-S = ∅ 3 mm: 1.8 kg/h PP/PE Welding rate, approx. 32-S = ∅ 4 mm: 3.2 kg/h PP/PE Welding rod ∅ 3 and 4 mm Welding rod...
  • Page 19 Type designation: Serial No.: P.O. date: Your warranty MUNSCH Kunststoff-Schweißtechnik GmbH hereby war- rants the unit to be free from defects in materials and workmanship from the date of its first acquisition. Should deficiencies resulting from defects in materials or work-...
  • Page 20 Hand Extruder MAK-32-S Warranty The Manufacturer warrants freedom from defects Any damage incurred through the following acts in materials and workmanship and state-of-the- or omissions of Purchaser shall be expressly art performance of the purchased article for a pe- excluded from this warranty: riod of six (6) months from the date of delivery.

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