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Related Manuals for LVI PULVIMASTER Series
Summary of Contents for LVI PULVIMASTER Series
- Page 1 LVI PULVIMASTER LITTER PROCESSOR MODEL 96, MODEL 72 & MODEL 120 #LTMAN016 USER & PARTS MANUAL...
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Page 2: Table Of Contents
PTO Shaft Information ............................. Pg. 8 Operation ..................................Pg. 9 Lubrication .................................. Pg. 11 Chain Case .................................. Pg. 12 Drive Chain Maintenance ............................Pg. 12 Warranty Forms ................................. Pg. 30 Thank you for the Purchase & Support of your LVI Dairy Bedded Pack Composter! -
Page 3: Introduction
INTRODUCTION Congratulations on your choice of a LVI LITTER PROCESSOR to complement your operation. This equipment has been designed and manufactured to meet the needs of the discriminating buyer for efficient processing of poultry litter. Safe, efficient and trouble free operation of your processor requires that you and anyone else who will be operating or maintaining the machine, read and understand the safety, operation, maintenance, and trouble-shooting information contained within the Operator’s Manual. -
Page 4: Safety Decals
SAFETY DECALS The safety decals have been placed on the machine at the time of manufacture. It is important that all the decals are kept clean and legible at all times. If any decals have become illegible or have been removed, replacements are available from Binkley &... - Page 5 DANGER You are responsible for the SAFE operation and maintenance of your LVI LITTER PROCESSOR. You must ensure that you, and anyone else who will be operating, maintaining, servicing or working around the processor be familiar with the operating and maintenance procedures and related safety information contained in this manual.
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Page 6: Operating Safety
OPERATING SAFETY Read and understand the Operator’s Manual and all safety decals before using the equipment. 2. Clean reflectors, slow moving vehicle signs and lights before transporting. 3. Place all controls in neutral, stop the engine, set park brake, remove ignition key and wait for all moving parts to come to a complete stop before servicing or repairing. -
Page 7: Storage Safety
3. Store the unit in a dry, level area. PRE-OPERATION CHECKLIST Efficient and safe operation of the LVI LITTER PROCESSOR requires that each operator reads and understands all the operating procedures and all the related safety precautions outlined in this section. -
Page 8: Equipment Matching
10. Check rotor for missing or broken flails. EQUIPMENT MATCHING The LVI Pulvimaster model is designed to be used with agricultural tractors. To ensure a good performance, the following recommendations regarding minimum equipment size and horsepower should be met. Model... -
Page 9: Operation
OPERATION The LVI Pulvimaster is designed to pulverize litter in the poultry house after birds have been taken out of the house. Please follow these operating suggestions in order to provide maximum efficiency of operation and long life for your machine. Also maintain the machine as suggested. - Page 10 GEARBOX LUBRICATION Gearbox: Oil level needs to be up to the small check plug on the side of the gearbox. Oil used is 80-90 EP gear oil - GL 5 classification. Check oil level on a regular basis. Oil capacity is approximately 3 pints. Fill Plug Check Plug DRIVE AND BEARING LUBRICATION...
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Page 11: Drive Chain Maintenance
DRIVE CHAIN MAINTENANCE To check tension adjustment of drive chain. Restrain rotational movement of upper drive shaft. [perhaps clamp a large vise grip pliers onto the drive shaft] Reach under machine from the rear and grasp the main rotor by one of the flail bars. While restraining movement of the upper drive shaft, gently rock the main rotor underneath the machine forward and backward. - Page 12 INDEX 3 Pt. Arm .....................................Pg. 14 Front Rubber Curtain ................................Pg. 15 Rotor Assembly ..................................Pg. 16 Flails ......................................Pg. 17 Grease Tube .....................................Pg. 18 Gear Box ....................................Pg. 19 Drive Shaft ....................................Pg. 20 Chain Case ....................................Pg. 21 Tail Gate Lid ....................................Pg. 22 Drive and Rotor Shaft Bearings ............................Pg.
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Page 13: 3 Pt. Arm
3 PT. ARM Lower 3 pt. arm attaching pins - #LT873-1887, double pin with nut Top link pin - #LTFX00076 SERIAL NUMBER PLATE Right side of upper frame... -
Page 14: Front Rubber Curtain
FRONT RUBBER CURTAIN Pulvimaster 96 95” long x 6’ wide - #LT011619, retained with (10) 3/8” x 1” bolt, nut, lockwasher Pulvimaster 72 71” long x 6’ wide - #LT050119, retained with (8) 3/8” x 1” bolt, nut, lockwasher Pulvimaster 120 119”... -
Page 15: Rotor Assembly
ROTOR ASSEMBLY Rotor assembly with flails installed #LT083019, Pulvimaster 72 #LT082619, Pulvimaster 96 #LT220602, Pulvimaster 120... -
Page 16: Flails
FLAILS 5/8” x 1 3/4” Bolt 5/8” Flat washer LTPM7-33 Laser washer LTGB0218 Bushing LTPM7-30B Flail 5/8” Lock nut Pulvimaster 72 uses 44 of each item Pulvimaster 96 uses 60 of each item Pulvimaster 120 uses 76 of each item BEARING AT EACH END OF ROTOR 1 3/4”... -
Page 17: Grease Tube
GREASE TUBE Grease tube on each bearing extends out front of machine 1 - Grease sert 1/8” NPT #LT63225 1 - Pipe coupler 1/8” NPT #LT228700 1 - Stainless steel tube 1/8” x 8” #LT1XAN4 2 - 45° elbow 1/8” street el #LTSE18B45... -
Page 18: Gear Box
GEAR BOX - #LTB7513 Gear box attachment to frame 4 - 5/8” x 1 1/2” hex head bolt 8 - flat washers 4 - lock washers Note: flat washers between gear box and main frame... -
Page 19: Drive Shaft
DRIVE SHAFT Top drive shaft gearbox out to chain case 3/8” key way both ends - snap ring groove on one end 1 1/2” diametershaft Pulvimaster 72 - 28” long - #LT070219 Pulvimaster 96 - 35 1/2” long - #LT070119 Pulvimaster 120 - 55 3/8”... -
Page 20: Chain Case
CHAIN CASE Chain case assembly - #LT070319 Retained with 12 5/16” x 1” carriage bolt, nut, lock washer Breather fitting on top - #LT190729 m91 Breather bushing 3/8” - 1/2” NPT - #LT44236 Oil level check plug 3/8” NPT - #LT44277 HINGES 6 Hinges on rear tail drag lid - #LT660225 4 - 3/8”... -
Page 21: Tail Gate Lid
TAIL GATE LID Tail gate lid restraint chains Both chains are same - #LT082719 Right side 1 - 5/16” x 1 1/4” bolt, nut, lock washer, (3) flat washers Left side 1 - 5/16” x 1 1/4” bolt, nut, lock washer, flat washer... - Page 22 TOP BEARING Bearing - Top drive shaft at chain case 1 1/2” I.D. - lock collar 4 bolt mount #LTB1124 retained by: (4) - 9/16” x 2” bolt, flat washer, nut, lock washer BOTTOM ROTOR BEARING 1 3/4” ID with lock collar 4 bolt mount #LTB1344 retained by: (4) - 5/8”...
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Page 23: Top Shaft / Bottom Shaft
TOP SHAFT Spacer between bearing and sprocket #LT082819 1 3/8” long, 1 1/2” I.D. BOTTOM SHAFT Spacer between bearing and sprocket #LT082919 1 3/8” long, 1 13/16” I.D. -
Page 24: Drive Chain
TOP SPROCKET Top sprocket - #LT80BS18X11/2 #80 18 teeth 1 1/2” bore 3/8” keyway (1) - snapring - #LTSRE112 machine washers as needed 1 1/2” I.D. (1) - 3/8” x 3/8” hardened key - #LT3838112 DRIVE CHAIN Drive chain - #LTRC8044 #80 44 rollers (1) - #80 connector link #LT80CLHKK BOTTOM SPROCKET... -
Page 25: Skid Shoes
SKID SHOES Left & right - same #LT070619 (2) 1 1/2” x 1/2” carriage bolt, nut, lock washer... -
Page 26: Pto Shaft / Yoke
PTO SHAFT Complete PTO shaft overall length 30” 6 spline 1 3/8” quick disconnect each end #6 series #LT69P524 YOKE Yoke - 6 spline 1 3/8” quick disconnect #6 series - #LTMA622138 cross kit - #6 series - #LTMA600 shield assembly (both halves) #LTMAS30130... - Page 27 WEAR PLATE Wear plate UHMW material on right end of machine #LT011819 retained by: 2 - 1/2” x 1 1/2” carriage bolt, lock washer, nut...
- Page 28 This warranty will be void if any equipment is deemed by LVI to have been used for purposes other than that for which it is intended or if it has been misused, neglected, damaged, let out for hire or furnished for rental.
- Page 29 6. This warranty may not be assigned or transferred to anyone. Signing this form indicates that i have read and understand the owners manual and am capable of operating the machine in a safe and responsible manner. WARRANTY REGISTRATION Customer Name: Dealer Name: Address: City/State/Zip:...
- Page 30 This warranty will be void if any equipment is deemed by LVI to have been used for purposes other than that for which it is intended or if it has been misused, neglected, damaged, let out for hire or furnished for rental.
- Page 31 6. This warranty may not be assigned or transferred to anyone. Signing this form indicates that i have read and understand the owners manual and am capable of operating the machine in a safe and responsible manner. WARRANTY REGISTRATION Customer Name: Dealer Name: Address: City/State/Zip:...
- Page 32 This warranty will be void if any equipment is deemed by LVI to have been used for purposes other than that for which it is intended or if it has been misused, neglected, damaged, let out for hire or furnished for rental.
- Page 33 6. This warranty may not be assigned or transferred to anyone. Signing this form indicates that i have read and understand the owners manual and am capable of operating the machine in a safe and responsible manner. WARRANTY REGISTRATION Customer Name: Dealer Name: Address: City/State/Zip:...
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